Homework3 Machining

Name: .... Class: ...

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Q1. Match between column A and column B
Ans.
A 1 2 3 4 5 6 7 8
B

A B
1 A
Screw pitch gauge

2 B
A rounded nubbin result if the tool is
slightly above center.

3 C
Thread Centre gauge.

4 D
Recessing tool

5 E
Square shoulder nubbin indicates that
the cutting tool is below centre

6 F
Knurling tool

7 G
Tail stock offset method for producing
long tapers.

Q2. Mention two methods used for taper cutting?

1. ..................................................... 2. .............................................

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Q3. Complete the following?

a) ......................................................... result if the tool is above centre.

b) ......................................................... used to cut long tapers.
c) ......................................................... result if the tool is below centre.
d) ......................................................... process used to enlarge holes.
e) ......................................................... used for polishing most of ferrous metals.
f) ......................................................... used for polishing of nonferrous metals.

Q4. Mark (T) for true statements or (F) for False statements .

1 2 3 4 5 6 7 8 9 10

1) In double start thread the lead is double the pitch.

2) Facing process is used to reduce the part diameter.
3) In taper turning the tool moves parallel to the workpiece axes.
4) Center gauge could be used to check that the threading tool at right angle with the work
5) Taper turning process is used to reduce the part length.
6) Tool feed must be set equal to thread pitch before cutting the thread.
7) Center drilling should be cut with low speed.
8) For right-hand thread the nut should be rotated in a clockwise direction to be tightened.
9) Thread can be used to change force.
10) Recess cutting should be done with high speed.

Q5. Mention two types of thread?

1. ..................................... 2. ..........................................

Q6. Calculate the taper angle for the following figure?

D1 = 50 mm
D2 = 20 mm
L = 15 mm

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