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Prabhala etc.al.:A Dc-Dc Converter with High Voltage Gain and Two Input Boost Stages
+ +
C1 vC1 C3 vC3
- -
C1 C3
+ vL2 - +
L2 + Cout vout R
L2 iL2
Cout vout R -
- Vin2 S2
Vin2 S2
Fig. 4. Mode-I of operation for the proposed converter with four VM stages.
Fig. 2. Proposed high voltage gain dc-dc converter with four VM stages.
+ vL1 -
L1 iL1
Mode-I Mode-II Mode-I Mode-III
Vin1 - -
S1 C2 vC2 C4 vC4
Ts + +
D1 D2 D3 D4 Dout
S1
D1Ts
+ +
C1 vC1 C3 vC3
Ts t - -
+ vL2 - +
S2
Cout vout R
D2Ts L2 iL2
-
Vin2 S2
t
Fig. 3. Switching signals for the input boost stage for the proposed
converter. Fig. 5. Mode-II of operation for the proposed converter with four VM stages.
In this paper, a topology is proposed which can easily time (as shown in Fig. 3). Therefore, the converter has three
achieve a gain of 20 while benefiting from a continuous input modes of operation. The proposed converter can operate
current. Such a converter can individually link a PV panel to when the switch duty ratios are small and there is no overlap
a 400-Vdc bus. In Section II, the proposed converter topology time between the conduction of the switches. However, this
is introduced and different modes of operation are explained. mode of operation is not of interest as it leads to smaller
In Section III, the voltage gain of the converter is derived and voltage gains.
an alternative topology is also explained. In Section IV,
current and voltage stresses required for component selection A. Mode-I:
and loss calculations along with simulation results are In this mode both switches S1 and S2 are ON. Both the
provided. In Section V, experimental results for the prototype inductors are charged from their input sources Vin1 and Vin2.
converter are provided and Section VI concludes the paper. The current in both the inductors rise linearly. The diodes in
different VM stages are reverse biased and do not conduct.
II. TOPOLOGY INTRODUCTION AND MODES OF OPERATION The VM capacitor voltages remain unchanged and the output
The proposed converter is inspired from a Dickson charge diode Dout is reverse biased (as shown in Fig. 4), thus the load
pump [20]. Diode-capacitor voltage multiplier (VM) stages is supplied by the output capacitor Cout.
are integrated with two boost stages at the input. The VM
stages are used to help the boost stage achieve a higher B. Mode-II:
overall voltage gain. The voltage conversion ratio depends on In this mode switch S1 is OFF and S2 is ON (shown in Fig. 5).
the number of VM stages and the switch duty ratios of the All the odd numbered diodes are forward biased and the
input boost stages. Fig. 2 shows the proposed converter with inductor current IL1 flows through the VM capacitors charging
four VM stages. For simplicity and better understanding, the the odd numbered capacitors (C1, C3, ) and discharging the
operation of the converter with four multiplier stages has been even numbered capacitors (C2, C4, ). If the number of VM
explained here. Similar analysis can be expanded for a stages is odd, then the output diode Dout is reverse biased and
converter with N stages. the load is supplied by the output capacitor. However, if the
For normal operation of the proposed converter, there number of VM stages is even, then the output diode is
should be some overlapping time when both the switches are forward biased charging the output capacitor and supplying
ON and also one of the switches should be ON at any given the load. In the particular case considered here, since there
1
IEEE Transactions on Power Electronics ( Volume: 31, Issue: 6, June 2016 )
IEEE Transactions on Power Electronics
IEEE Transactions on Power Electronics
+ vL1 -
Vin1
VC1
L1 iL1 (1 - d1 )
Vin1 - -
S1 C2 vC2 C4 vC4
Vin1 V
+ + VC 2 + in 2
D1 D2 D3 D4 Dout (1 - d1 ) (1 - d 2 )
(4)
2Vin1 V
+ + VC 3 + in 2
C1 vC1
-
C3 vC3
- (1 - d1 ) (1 - d 2 )
+ vL2 - +
2Vin1 2Vin 2
Cout vout R VC 4 +
L2 iL2
- (1 - d1 ) (1 - d 2 )
Vin2 S2 The output voltage is derived from (2), which is given by
1st 2nd 3rd 4th
L1 Stage Stage Stage Stage
Fig. 6. Mode-III of operation for the proposed converter with four VM Vin1
stages. S1 C2 C4
D1 D2 D3 D4 Dout
I L 2,rms +
2(1 - d 2 ) 2 3L2 f sw
2
( N + 2) I out Vin1d1
2
+
1
S I L1,rms
1
0
2(1 - d1 ) 2 3L1 f sw if N is even
(23)
2
NI out Vin 2 d 2
2
1
S I L 2,rms +
2(1 - d 2 ) 2 3L2 f sw
2
0
( N + 2)
2
N
2 magnitude of spike is equal to the sum of both the inductor
( N + 2)
I S1, rms (d1 + d 2 - 1) + + (1 - d ) I out
2(1 - d ) currents IL1 and IL2. It can be observed that the currents
2(1 - d 2 ) 2(1 - d1 )
2
1
exhibit characteristics similar to charging/discharging of an
N
2
N
2 (29) RC circuit which is mainly due to the circuit parasitic
N
I S 2, rms (d 2 + d1 - 1) + + (1 - d1 ) I out
2(1 - d ) resistances such as switch RDS(on), inductor DCR and VM
2 2(1 - d1 ) 2(1 - d 2 )
stage capacitor ESR.
if N is even
I
S1
I I
S1 S2
I
S1
I
S2
I 0
S2
I
Diode Currents
D3
1 I
S Dout
1 I
I &I D1
0 D2 D4
1
S
2 0
0
Fig. 12(a). Switch current for odd number of VM stages. Fig. 13. Switch and diode currents for the proposed converter with four VM
stages.
0
I V
S1
Deven
I V
Dodd
S2
1 1
S S
1 1
0 0
1 1
S S
2 2
0 0
Fig. 12(b). Switch current for even number of VM stages. Fig. 14. Diode voltages for odd and even number of VM stages.
100H
Inductor L1, L2 CTX100-10-52LP
DCR = 11m
1
S 150V, 43A
MOSFET S 1, S 2 IPA075N15N3G
1
RDS(on) = 7.5m
0
1 D1, D2, D3, D4, 250V, 40A
S Diode MBR40250T
2 Dout VD = 0.97V
0
20F, 450V
Fig. 15(a). Output diode voltage for odd number of VM stages. Capacitor C1, C2, C3, C4 C4ATGBW5200A3MJ
ESR = 2.2m
0
Capacitor Cout 22F, 450V B32774D4226
V
Dout charge that is transferred to the output for a desired output
voltage ripple which is given by
qout CoutVout out 1 - d
I
(38)
f sw
1 where d is either d1 or d2 based on whether the number of VM
S
1 stages are even or odd. The same amount of charge qout is
0
transferred progressively by the VM stage capacitors. The
1
S VM stage capacitors for a desired ripple voltage is given by
2
Cn VCn out 1 - d
0 I
(39)
f sw
Fig. 15(b). Output diode voltage for even number of VM stages.
The VM stage capacitors are selected such that the
diode currents required for diode selection and loss equivalent series resistance due to charging/discharging of the
calculation is given by capacitors is low keeping the total capacitance to reasonable
I Dodd,avg I Deven ,avg I Dout,avg I out (33) levels, thus improving the efficiency and output voltage
regulation. It is important to select VM stage capacitors with
1 low ESR to minimize the losses, for that purpose thin film
I Dodd,rms I out (34)
1 - d1 capacitors are selected as they have low ESR values.
Furthermore, the VM stage capacitors and the output
capacitor are selected based on the ripple current ratings of
1
I Deven ,rms I out (35) the capacitors. For the VM stage capacitors, the ripple current
1 - d2 will be higher, therefore capacitor C4ATGBW5200A3MJ
(20 F, 450 V) is selected which has a ripple current rating of
1
I Dout,rms I out if N is odd (36) 29 A. Since the output capacitor has lower ripple currents,
1- d2 capacitor B32774D4226 (22 F, 450 V) is selected which has
1 a ripple current rating of 9 A. The output voltage gain and
I Dout,rms I out if N is even (37) efficiency also depends on the inductor DCR, forward voltage
1 - d1
drop of the diode, and the MOSFET RDS(on).
The losses in the proposed converter can be easily
V. EXPERIMENTAL RESULTS calculated based on the average and rms currents calculated in
The laboratory prototype with four VM stages and with the previous section. Fig. 16 shows the loss distribution of the
interleaved boost input stage with a single source was built to proposed converter at 400 W output power. The switching
Prabhala etc.al.:A Dc-Dc Converter with High Voltage Gain and Two Input Boost Stages
losses in both the MOSFETs are calculated by a commonly voltages across diodes D4 and Dout respectively. The peak
used formula given by blocking voltage of VM stage diodes is given by (30) and is
1 1 measured as 165 V. Similarly the peak blocking voltage of
PSW I L,avg VS (t off + t on ) + f sw Coss VS2 (40) the output diode for even number of VM stages is given by
2 2
where IL,avg, VS, and fsw are the inductor current, switch (32) and is measured as 83.5 V. The measured waveforms
voltage and switching frequency respectively. While ton and shown in Figs. 18 to 21 match the simulated waveforms and
toff are the MOSFET turn-on and turn-off switching times thus validate the operation of the converter.
[23].
Copper Losses in L & L (P +P ) VM Stage Capacitor iL1 (2A/div)
2
1
2
2 L1 L2 Charging/Discharging Losses (P )
C
(I *R +I *R )
L1,rms L1 L2,rms L2
17.8% 14.7%
Switching Losses in S1 & S2
4.2% (P +P )
SW1 SW2
iL2 (2A/div)
Conduction Losses in S & S (P +P ) 15.5%
1 2 S1 S2
2 2
(I *R +I *R )
S1,rms S1 S2,rms S2
S1 (5V/div)
47.8% Diode Conduction Losses
(P )
D
S2 (5V/div)
Fig. 16. Loss distribution of the proposed converter at 400 W output power.
98
97 V = 20V, V = 400V
in out
96
Efficiency (%)
95
94 Fig. 18. Inductor current waveforms at 200 W output power.
93
92
91
VS1 (25V/div) VS2 (25V/div)
0 50 100 150 200 250 300 350 400 450
Output Power (W)
Fig. 17. Efficiency of the proposed converter with interleaved input and four
VM stages.
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