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503406

EMIRATES ALUMINIUM
SMELTER COMPLEX
VENDOR OR SUBVENDORS NAME REVISION DATE VENDORS APPROVAL NAME

ABB Switzerland Ltd. 23.08.2011 Charles Sprli

SUBMITTED FOR : RA (Review) INF (Information) VF (Final)

Equipment Title 220 kV GIS Substation


Tag Nos. N.A.

Purchase Order No. & Title TK 4842 - Phase 1 Extension 220kV GIS
VDR Codes

1 WORK MAY PROCEED


2 REVISE AND RESUBMIT. WORK MAY PROCEED.
SUBJECT TO RESOLUTION OF INDICATED
COMMENTS
3 REVISE AND RESUBMIT. WORK MAY NOT
Vendor's drawing review for conformity with PROCEED
specifications and design drawing.
4 REVIEW NOT REQUIRED OR FOR INFORMATION

This review does not relieve the vendor of his 5 AS BUILT CERTIFIED
responsibility for errors in design and detailing as
detailed in his contract. 6 CANCELLED

Vendor No: 1KHK015445 Rev.: AA Date


received:
Doc. Title: Risk Assessment
Reviewed by: Project: 503406 Emirates Aluminium Smelter Complex
SLII Document No. Submittal
Date: 503406-TK4842-A29-0004 01

Total Number of Pages Including Front Sheet:_8_

Template: 503406-AD0000-37AF-00001_R00 (2011-03-15) 503406-TK4842-A29-0004_Sub01_1KHK015445-AA_Risk Assessment.doc


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
1 Journey preparation
1.1 Planning of the journey Travel restrictions, medical No travel approval, illness due to missing Inform yourself about the ABB Travel restriction and 4 2 8 Check list Journey preparation Installation Project 1 4
precautions, special entry regulation vaccinations Travel Security Procedures. 1HC0017384 and Check list Manager
of the host country Clarify with the Institute for Occupational Medicine Construction site preparation
whether medical precations have to be taken 1HC0019577
(vaccination, etc)
2 Travel activities
2.1 Driving with company/ rental car Hazards resulting from unsafe Personal injury Ensure technical and safety of vehicle. Beware of 5 2 10 Making clear that the Supervisor, 1 5
vehicles; traffic rules consumption of alcohol is Commissioning,
Inadequate operational reliability and prohibited. local ABB
roadworthiness of vehicles; Urging drivers to adapt their
Improper behavior on roads. driving to the given situation.
2.2 General travel Failure to have Passport during Potential arrest by Border Patrol at Ensure that documentation is on person daily for 4 2 8 all 1 4
travel to and from site Checkpoint presentation to Border Patrol.
2.3 Traffic accidents Inadequate operational reliability and The danger in these activities are not Ensure technical and safety of vehicle. Beware of 5 2 10 Making clear that the Supervisor, 1 5
roadworthiness of vehicles; assessable, the measures are regarded as traffic rules consumption of alcohol is Commissioning,
Improper behavior on roads. a fundamental precaution. prohibited. local ABB
Urging drivers to adapt their
driving to the given situation.
2.4 Road traffic, ignorance of local Inadequate operational reliability and The danger in these activities are not Check the vehicle's roadworthiness 5 2 10 Supervisor, 1 5
regulations and conditions roadworthiness of vehicles; assessable, the measures are regarded as Ensure the driver's suitability. Commissioning,
Improper behavior on roads. a fundamental precaution. Pay attention to keeping to a light diet on long local ABB
journeys.
3 Local site conditions
3.1 Working outdoors during high Climatic conditions Heat Stress Ensure that acclimatization for working in hot 4 2 8 Eat electrolyte replacing food Individual 1 4
temperatures. environment is allowed. such as fresh fruit and abstain
from the use of caffeine and
alcohol during acclimatization
period.
3.2 Work environment Unawareness of the characteristics Injuries of human body parts Attend training class on hazards specific to the local 4 2 8 Onsite first aid available as are Supervisor, 1 4
at the work place work environment. first aid/CPR trained staff. Commissioning,
local ABB
3.3 Working with electrical equipment Electrical shock, fire and arc flash. Electrocution. death, or tissue damage as Only qualified employees will work near or on electrical 5 4 20 Supervisor, 1 5
and appliances. well as damage of equipment and machine equipment. Use only proper tools that have a current Commissioning,
parts. inspection local ABB
Ensure the ABB Seven Steps are followed.
3.4 Working with other personal Failure to interact with each other Injuries, damage of equipment and Depending on the type of activity, the employer shall 3 4 12 Ensure that adjacent work Supervisor, 1 3
and absence of a Job Hazard machinery. ascertain that the employees of other employers activates and associated risks Commissioning,
Assessment. working nearby have been adequately instructed with are understood. Stay out of non- local ABB
regard to the hazards of each other tasks and ABB work areas.
processes to reduce risk.

3.5 Work with hazardous substances. Exposure that could result in acute or Injuries of human body parts Complete and document hazard communications 4 2 8 Avoid skin contact and inhalation local ABB SM 1 4
chronic effects. training for employees. potential.
Follow operation instruction.
Ensure relevant PPE is used.

3.6 Use of tools Crush, knock, strike, shear, etc. Injuries, damage to equipment an/or parts. Use proper tools that have been inspected Only 5 2 10 All tools must be inspected on a Supervisor, 1 5
qualified and trained employees are allowed to work. quarterly basis and prior to use Commissioning,
by the employee. local ABB, local
Personnel

Template 1HC0054187 E01 AB 1/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
3.7 Work with energized equipment. Electrical shock. Death, burn, deep tissue destruction, bone Ensure the ABB Seven Steps are followed. 5 2 10 Deenergized and ground when Supervisor, 1 5
damage. Damage to equipment Energized parts within working area are insulated. possible. Commissioning,
Ensure relevant PPE is used. Utilise only qualified and trained local ABB
Prohibit unauthorized entry. employees.
Follow operation instruction.
3.8 Overtime working Tiredness Injuries, damage of equipment and Apply and keep proposed time schedule. 4 4 16 Provide of the required day-off Supervisor, 1 4
machinery. time as per labour regulations Commissioning,
local ABB
4 Installation
4.1 Are the employees qualified to do Electrocution Severe injury or death Check qualifications prior to allowing employee to work 5 1 5 None required 1 5
the work? on electrical systems.
4.2 Was proper management Unauthorized and untrained staff Electrocution, death, severe electrical burn. Ensure that approval is obtained from site 4 1 4 None required 1 4
approval secured? working in an unsafe manner Damage to equipment and injury of worker management prio to starting work.

4.3 Is there a description of the circuit Unknown aspects of circuits can lead Electrocution, death, severe electrical burn. Single line must be available for review and use, 5 3 15 Continuous interface with site local ABB SM 1 5
or equipment at the job location? to electrocution Damage to equipment and injury of worker updates required must be reviewed and approved. management and client.

4.4 Is there a detailed job description Encountering energized equipment Electrocution, death, severe electrical burn. All work planned for the day must be reviewed and 4 3 12 Ensure that site management local ABB SM 1 4
of planned work? thought to be dead. Damage to equipment and injury of worker risks assessed, detailed job plan must be updated and installation crew interface
daily. daily.
4.5 Can you justify why equipment Electrocution, death Violation of ABB Electrocution, death, severe electrical burn. Work on energized circuits must be prevented and 5 4 20 Only those employees qualified Supervisor, 1 5
cannot be de-energized or the job policy Damage to equipment and injury of worker when necessary a comprehensive review of the scope to work on energized circuits will Commissioning,
deferred until the next scheduled of the job and safety precautions must be employeed. do so and a job hazard local ABB
outage? Use ABB 7-Steps. assessment will be completed
for each task.

4.6 Were required electrical safety Failure to recognize or understand Electrocution, death, severe electrical burn. An assessment of electrical hazards relative to 3 3 9 A job hazard assessment is 1 3
analyses performed? risks. Damage to equipment and injury of worker ongoing work and adjacent work must be included in required for each task and must
the job hazard assessment. be signed by each employee.

4.7 Were proper tools and equipment Untested tools used conducting Electrocution, death, severe electrical burn. Only tools with a current certificate of testing will be 4 2 8 Only use tools that are Supervisor, 1 4
used? current. Damage to equipment and injury of worker used for high voltage work. appropriate for the task and Commissioning,
have a current certificate of local ABB
testing.
4.8 Staging and installing equipment Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine No transport and lift above persons. 5 2 10 Inform personal about working Supervisor, local 1 5
parts. Crane be qualified and a lift plan current. activity. Follow operation Personnel
All llifting equipment must have a current annual instruction.
inspection and inspected daily. Defect lifting equipment to be
Equipment to be secured against turn over. marked and secured against
Ensure relevant PPE is used. reuse.
Discuss communication between
cranedriver and rigger before
lifting activity.

4.9 Installation of GIS parts Crush, knock, strike, shear, etc. Injuries of human bodyparts, damage of Only qualified and trained employees are allowed to 4 2 8 Inform personal about working Supervisor, local 1 4
equipment and machine parts. work. activity. Follow operation Personnel
Relevant PPE to be used. instruction.
Use the insulated tools when working on or near Only use approved tools and
energized equipment. equipment.

Template 1HC0054187 E01 AB 2/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
4.10 Filling equipment with SF6 gas Release of SF6 gas to the Adverse effect upon the environment Only qualified and trained employees are allowed to 4 1 4 Use recycling equipment to supervisor, local 1 4
environment work. capture the SF6 gas and make Personne,
Relevant PPE to be used. sure that all connections are customer
Use the correct tools. secure and leaks do not occur.
Use only closed cycle system with work SF6 gas.

4.11 Filling equipment with SF6 gas Displacement of air by SF6 gas Risk of asphyxiation Only qualified and trained employees are allowed to 5 1 5 Warn employee by using Supervisor, local 1 5
work. warning signs. Personnel ,
Relevant PPE to be used. Follow operation instruction. customer
Use the correct tools. Prohibit unauthorized entry.
Use only closed cycle system with work SF6 gas.
Generally provide a good air supply of the work space.
Ventilate all basement areas to ensure that a buildup
fo SF6 in lower areas is prevented.
Eating, drinking and smoking in the work area are
prohibited.

4.12 Filling equipment with SF6 gas Exposure to high pressure release Injuries of human bodyparts, damage of Only qualified and trained employees are allowed to 4 2 8 Warn workplace by caution Supervisor, local 1 4
equipment and machine parts. work. label. Personnel
Relevant PPE to be used. Inform personal about working
Use the correct tools. activity.
For filling of equipment follow operation instruction and Check the quality of the
gas layout. pressure hoses.
4.13 Evacuate SF6 gas. Release to the environment Adverse impact to the environment. Only qualified and trained employees are allowed to 4 2 8 Follow operation instruction. Supervisor, local 1 4
work. Inform personal about working Personnel
Relevant PPE to be used. activity.
Use the correct tools.
Use recycling equipment to recycle SF6 and ensure
that charging operations stop when any leak of SF6 is
observed.
4.14 Evacuate SF6 gas. Eliminate air by SF6 gas Risk of suffocation Only qualified and trained employees are allowed to 3 1 3 Warning Workplace by caution Supervisor, local 2 6
work. label. Contaminated objects with Personnel
Relevant PPE to be used. SF6 gas to be separately
Use the correct tools. disposed. Consider operating
Use only closed cycle system with work SF6 gas. instruction.
Ensure that supply ventilation is used in the work area. Follow operation instruction.
Ventilate cavities and more deeply lying areas. Prohibit unauthorized entry.
Eating, drinking and smoking in the work area are
prohibited.

4.15 Evacuate SF6 gas. High pressure Injuries of human bodyparts, damage of Only qualified and trained employees are allowed to 3 2 6 Warn workplace by caution Supervisor, local 1 3
equipment and machine parts. work. label. Personnel
Relevant PPE to be used. Inform personal about working
Use the correct tools. activity.
Check the quality of the
pressure hoses.

Template 1HC0054187 E01 AB 3/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
4.16 Installation of secondary Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Relevant PPE to be used. Supervisor, local 1 5
equipment parts. work. Inform personal about working Personnel
Relevant PPE to be used. activity. Follow operation
Use the correct tools. instruction.
Only use approved tools and
equipment.
4.17 Installation of secondary Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Follow operation instruction. Supervisor, local 1 5
equipment parts. work. Personnel
Relevant PPE to be used.
Use the correct tools.
4.18 Cabling of equipment. Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 3 2 6 Relevant PPE to be used. Supervisor, local 2 6
parts. work. Inform personal about working Personnel
Relevant PPE to be used. activity. Follow operation
Use the correct tools. instruction.
Work according cable schedule. Only use approved tools and
equipment.
4.19 Cabling of equipment. Stumble and fall Injuries Cover or barricade all trip/slip fall hazards. 4 2 8 Warn workplace by caution supervisor, local 1 4
When working at heights above six feet, use fall label. Personnel ,
protection. customer
4.20 Earthing of equipment. Crush, knock, strike, shear, etc. Injuries Only qualified and trained employees are allowed to 3 3 9 Follow operation instruction. Supervisor, local 1 3
Exposure to induced voltage work. Working according earthing Personnel
Relevant PPE to be used. schedule.
Use the correct tools.
4.21 Wiring of equipment. Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Check drawings, contact Supervisor, local 1 5
parts. work. engineering if problems arise. Personnel
Relevant PPE to be used. Inform personal about working
Use the correct tools. activity.
Work according termination drawing.
4.22 Wiring of equipment. Crush, knock, strike, shear, etc. Injuries Only qualified and trained employees are allowed to 3 3 9 Follow operation instruction. Supervisor, local 1 3
work. Personnel
Relevant PPE to be used.
Use the correct tools.
4.23 Installation of parts Crush, knock, strike, shear, etc. Injuries Only qualified and trained employees are allowed to 4 2 8 Follow operation instruction. Supervisor, local 1 4
work. Inform personal about working Personnel
Relevant PPE to be used. activity.
Use the correct tools.
4.24 Installation of parts Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Follow operation instruction. Supervisor, local 1 5
parts. work. Inform personal about working Personnel
Relevant PPE to be used. activity.
Use the correct tools.
4.25 Installation of steel supports. Crush, knock, strike, shear through Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 3 15 Working at height use relevant Supervisor, local 1 5
tools and materials. parts. work. safety equipment. Personnel
Relevant PPE to be used.
Use the correct tools.
Use assembly drawing for Installation.
4.26 Insertion of HV cable into GIS Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 3 3 9 Follow operation instruction. Supervisor, local 1 3
parts. work. Inform personal about working Personnel
Relevant PPE to be used. activity.
Use the correct tools.
5 Commissioning and
HV Test

Template 1HC0054187 E01 AB 4/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
5.1 Are the employees qualified to do Electrocution Severe injury or death Check qualifications prior to allowing employee to work 5 1 5 Check qualifications prior to local ABB 1 5
the work? on electrical systems. allowing employee to work on
electrical systems.
5.2 Is there a description of the circuit Unknown aspects of circuits can lead Damage to equipment and injury of worker Single line must be available for review and use, 5 3 15 Continuous interface with site Commissioning 1 5
or equipment at the job location? to electrocution updates required must be reviewed and approved. management and client.

5.3 Can you justify why equipment Violation of ABB policy and high Severe injury or death Work on energized circuits must be prevented and 5 4 20 Only those employees qualified Commissioning, 1 5
cannot be de-energized or the job potential for contacting energized when necessary a comprehensive review of the scope to work on energized circuits will local ABB SM
deferred until the next scheduled circuits. of the job and safety precautions must be employeed. do so and a job hazard
outage? Use ABB 7-Steps. assessment will be completed
for each task.

5.4 Were required electrical safety Failure to recognize or understand Damage to equipment and injury of worker An assessment of electrical hazards relative to 3 3 9 A job hazard assessment is 1 3
analyses performed? risks. ongoing work and adjacent work must be included in required for each task and must
the job hazard assessment. be signed by each employee.

5.5 Were proper tools and equipment Untested tools used cinducting Damage to equipment and injury of worker Only tools with a current certificate of testing will be 4 2 8 Only use tools that are 1 4
used? current. used for high voltage work. appropriate for the task and
have a current certificate of
testing.
5.6 Was the necessary PPE FR Clothing required to prevent burn Injuries, damage of equipment and machine Arc flash analysis must be completed to determine 4 2 8 Wear FR rated clothing 1 4
determined? from arc flash. parts. appropriate PPE. appropriate for the potential
energy present.
5.7 Visual check of equipment. Crush, knock, strike, shear, etc. Injuries Only use tested and relevant accessories (e.g. ladder 3 3 9 Working at height use relevant Commissioning, 1 3
and steps). safety equipment. local Personnel
Follow commissioning instruction.
5.8 Manual check of equipment. Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 3 3 9 Inform personal about working Commissioning, 1 4
parts. work. activity. local Personnel
Relevant PPE to be used. Secure and label danger area.
Use the correct tools.
Follow commissioning instruction.
5.9 Installation HV Test equipment, Lifting of heavy test equipment, Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 1 5 Working only with work permits HV Test engineer 1 4
site preparation and organisation working in hights . parts. work. for all personell as safety Client's Test
for HV Test. Follow the Safety Instruction for HV Test on site (ABB instruction 1HC0081057 says engineers
Document 1HC0081057)

5.10 HV testing Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Follow operation manual and HV Test engineer 1 5
parts. work. testing instruction 1HC0081057 Client's Test
Relevant PPE to be used. Inform personal and site about engineers
Use the correct tools. testing activity.
Secure and label testing and danger area. During testing prohibit
unauthorized entry.
Ensure the five electrical safety
rules are followed.

5.11 Test of secondary equipment. Crush, knock, strike, shear, etc. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 3 3 9 Inform personal about testing Commissioning, 1 3
parts. work. activity. local Personnel
Relevant PPE to be used. During testing prohibit
Use the correct tools. unauthorized entry.
Follow commissioning instruction.
Secure and label danger area.

Template 1HC0054187 E01 AB 5/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS

Project Site: EMAL EXTENSION 2010 Date of Assessment: 23.08.2011


Client: ABB PSS BADEN Assessed by: Charles Sprli
Approved by:
Date of Approval:
Objective is to identify and mitigate risk level to five or below.
1. Hazard Identification 2. Risk Evaluation 3. Risk Control
1a 1b 1c 1d 2a 2b 2c 2d 3a 3b 3c 3d
Revised
Consequence Existing Likely Risk Revised
No. Work Activity Hazard Severity
hood Level
Further Risk Control Action By
Likely hood
Risk
(Possible Accident) Controls / Mitigations Level
5.12 Test of secondary equipment. Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Inform personal about testing Commissioning, 1 5
parts. work. activity. local Personnel
Relevant PPE to be used. During testing prohibit
Use the correct tools. unauthorized entry.
Follow commissioning instruction. Ensure the five electrical safety
Secure and label danger area. rules are followed.
5.13 Test of secondary equipment. Electrical shock through tools. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 Follow operation manual and Commissioning, 1 5
parts. work. testing instruction. local Personnel
Relevant PPE to be used.
Use the correct tools.
5.14 CT Testing Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 2 1 2 during testing keep hands clear Commissioning, 1 2
parts. work. of test leads and voltage source. local Personnel
Relevant PPE to be used.
Use the correct tools.
Follow commissioning instruction.
Secure and label danger area.
5.15 PT Testing Electrical shock. Injuries, damage of equipment and machine Only qualified and trained employees are allowed to 5 2 10 during testing keep hands clear Commissioning, 1 5
parts. work. of test leads and voltage source. local Personnel
Relevant PPE to be used.
Use the correct tools.
Follow commissioning instruction.
Secure and label danger area.
5.17 Test of secondary equipment. Carelessness Injuries, damage of equipment and machine Ensure break and rest time 3 2 6 Follow work schedule. Commissioning, 1 3
parts. Remove source of interference. local Personnel

Template 1HC0054187 E01 AB 6/6 Worksheet: Risk assessment


RISK ASSESSMENT FOR INSTALLATION AND COMMISSIONING OF HV PRODUCTS
Likelyhood
5 1 2 3 3 3
Severity 4 1 2 3 3 3

Severity
3 1 2 2 3 3
2 1 1 2 2 3
1 1 1 1 2 2
1 2 3 4 5
Likelyhood

Risk level 3 1 Risk minimal


Risk level 2 2 Risk akzeptabel
Risk level 1 3 Risk non akzeptabel

Kategorie SEVERITY Definition LIKELYHOOD Definition of likelyhood


5 extremly high death frequently >1 a month
4 high heavy lasting illness occasionally 1 time a month
3 middle light lasting illness rarely 1 time a year
2 small light injury and loss of work improbably 1 time every 5 years
1 low light injury and no loss of work not possibly 1 time every 20 years

SEVERITY
Description Score Definition
Fatal Injury 5 Multiple or single fatality per event
A major fracture of any bone
Loss of limb or eye
Severe Injury 4 Lost of sight or hearing (permanent)
Acute illness requiring medical treatment
Any injury requiring > 30 days off work
Fracture of the hand, wrist, or ankle
Unconsciousness
Major Injury 3 Major burn
Amputation of fingers or toes
Loss of sight or hearing (temporary)
Any injury leading to 3-30 days off work
Fracture of digits
Strains, scratches, cuts and abrasions
Minor burn
Minor Injury 2 General discomfort
Minor occupational related illness
Occupationally induced allergic reaction
Any injury resulting in < 3 days off work
Superficial Injury 1 Very minor or superficial injury where First Aid may be required but no lost

LIKELYHOOD
Description Score Definition
Event is likely to occur if controls are not adequate
Highly likely 5
Possible weekly frequency of occurrence
Likely 4 Event is likely to occur at least once a month
Possible 3 Event could occur at least once every year
Unlikely 2 Expected to occur every few years
Remote 1 Very rare event likely only every 10 years

Table 1: Risk Assessment Matrix


Severity Superficial
Likelihood Fatal Injury Severe Injury Major Injury Minor Injury Injury
High likely 25 20 15 10 5
Likely 20 16 12 8 4
Possible 15 12 9 6 3
Unlikely 10 8 6 4 2
Remote 5 4 3 2 1

Risk factor Interpretation


Risk factor Action and Timescale
Risk Factor = 15, 16,
20 or 25 Work should not be started until the risk has been reduced;
HIGH Considerable resources may have to be allocated to review and investigate the case for removing / reducing the risk or
Where the risk involves work in progress, urgent action should be taken.
Risk Factor = 12, 10,
9 or 8 Efforts should be made to reduce the risk, but the costs of prevention should be carefully measured and limited;
MEDIUM Risk Reduction measures should be implemented within a defined time period.

Risk Factor = 6, 5, 4,
3, 2 or 1 No additional controls are required;
LOW Consideration may be given to a more cost effective solution or improvement that imposes no additional cost burden;
Monitoring is required to ensure that the controls are maintained.

Template 1HC0054187 E01 AB Worksheet: Legende

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