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RAPIDOBAT shuttering tubes


For round and angular reinforced concrete columns

RAPIDOBAT made in Germany

Rounded
or squared,
...were always
prepared.

www.h-bau.de
RAPIDOBAT
Contact

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H-BAU TECHNIK GMBH


Am Gterbahnhof 20
79771 Klettgau
Germany
Phone +49(0)7742|9215-20
Telefax +49(0)7742|9215-90 NORTHEAST
info.klettgau@h-bau.de Rudolf Till
www.h-bau.de Phone +49(0)33239|775-24
www.jp-bautechnik.de Telefax +49(0)33239|775-90
Mobile +49(0)172|9937050
PRODUCTION AND rudolf.till@h-bau.de
DELIVERY NORTH-EAST
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14641 Nauen OT Wachow SOUTH Oliver Etzrodt
Germany Paul Rieger Phone +49(0)7082|413963
Phone +49(0)33239|775-20 Phone +49(0)7742|9215-21 Telefax +49(0)7082|793300
Telefax +49(0)33239|775-90 Telefax +49(0)7742|9215-93 Mobile +49(0)171|8647260
info.berlin@h-bau.de Mobile +49(0)171|8647261 oliver.etzrodt@h-bau.de
paul.rieger@h-bau.de

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RAPIDOBAT for better solutions

For round and angular reinforced concrete columns

Contents

RAPIDOBAT shutteringtubes
RAPIDOBAT Concrete technology 45
RAPIDOBAT Introduction 6

RAPIDOBAT Cretcon HD 7
RAPIDOBAT Lined 8
RAPIDOBAT

Unlined 9
RAPIDOBAT Angular 10
RAPIDOBAT

Square 11
RAPIDOBAT Rectangular 12
RAPIDOBAT Hexagon and octagon 13
RAPIDOBAT

Custom shapes 14
RAPIDOBAT Capitals and bases 15
RAPIDOBAT

Accessories 1617
RAPIDOBAT Application notes 1819
RAPIDOBAT Call for tender 20

3
Rounded or squared, were always prepared
RAPIDOBAT
Concrete technology

Introduction The concrete surface


The literature gives a wide range of instructions for The exposed concrete fact sheet recommends the
the production and assessment of concrete surfaces, use of one or a number of test surfaces for exposed
where specific demands on the surface appearance concrete class SB2 and higher.
are made, on what are generally known as exposed These tests allow:
concrete surfaces.
the quality achievable under true on-site
A truly objective assessment of the completed conditions to be determined;
structure is generally a difficult undertaking. Practice
shows that the assessment can often be completely technical procedures to be developed or verified;
different in the respective views of clients and the necessary effort to be specified and optimised;
contractors. personnel to be instructed.
Even when the greatest care is taken, the final If the properties of a test surface are agreed upon
result can be one that does not do justice to the as a binding standard for acceptance, the surface is
expectations arising from the construction contract. referred to as the reference surface.
In particular, anomalies can occur during construction Factors such as uniform colouring, pore formation and
using in-situ concrete and smooth, non-absorbent flatness in the formwork skin butting zones (burrs,
formwork. In addition, irregularities in the exposed offsets) are assessed. The subsequent observation
surfaces cannot be completely ruled out, even where distance is, of course, taken into consideration
additional effort is made.1) in the assessment, as well as the knowledge that
minor irregularities in the texture and colour are
characteristic of concrete and specimens therefore
cannot be reproduced without some deviation.2)

Exposed concrete classes


Exposed concrete Exposed concrete
Example Test surface
with class
limited Concrete surfaces with limited design demands;
SB1 Optional
demands e.g.: basement walls or areas of predominantly commercial use

normal Concrete surfaces with normal design demands;


SB2 Recommended
demands e.g.: stairwells, retaining walls

Concrete surfaces with stringent design demands; Strongly


SB3
special e.g.: Structural engineering facades recommended
demands Concrete surfaces with especially high design relevance, representa-
SB4 Required
tive structural engineering elements

Table: abstract from the DBV Exposed concrete fact sheet

Example: exposed concrete class SB2 Example: exposed concrete class SB4

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RAPIDOBAT for better solutions

Concrete technology

Concrete
The production of simultaneously pourable and high- strength development, more detailed understanding
strength concrete requires the use of plasticisers. In of the interactions between plasticiser and cement
order to prevent poor reactions, such as rapid loss or concrete is required.3)
of consistency, segregation or excessive delay in

1. Placing and compacting the concrete


Only after compacting and finishing the concrete grout cannot penetrate into voids and the result
acquires its final surface. The concrete should be is gravel pockets or large cavities. If compaction is
placed and compacted in layers not more than a too long, the concrete settles and the danger of
maximum of 50 cm thick in order to ensure that bleeding increases. The concrete surface displays
any trapped air bubbles can escape. The necessary considerable differences in colour and cloudiness.
compaction duration depends on the concrete Additional compaction in the upper column region
consistency. If compaction is too short, the concrete is recommended.

2. Concrete finishing
The value of good finishing should not be The shuttering tube, once removed, can be replaced
underestimated. It clearly contributes to an around the column to protect the reinforced
improvement in the quality of the concrete surface. concrete columns from mechanical damage. Rapid,
It enhances the impermeability and the compressive differential concrete cooling can also lead to
strength of the concrete surface region. permanent differences in colouring.

1)
Source: DBV Fact Sheet 2)
Source: BetonMarketing
3)
Source: vdz Recommendations

Recommendations
Thanks to constant quality control and test concreting sites, H-BAU has gathered positive experience with
using RAPIDOBAT shuttering tubes, as well as the following concrete composition:
maintaining close communications with building

Aggregates:
Sand 04 40% Cement 310320 kg
Gravel 48 20% Filler 4060 kg
Gravel 816 40% Water/cement ratio w/c 0.500.55
Plasticiser

Note
One of the greatest uncertainty factors when using Practice also shows that in an attempt to prevent
ready-made concrete is residual concrete or water cavity formation on the surface of the concrete,
remaining in the drum mixer following previous the concrete formulation can often fall victim to
transport. The result is excess water, which leads to overreaction. That is, the aggregate fines and
concrete bleeding. the cement component are exaggerated, generally
leading to a poorer result.

5
Rounded or squared, were always prepared
RAPIDOBAT
General information

The product Advantages Application areas


H-BAUs RAPIDOBAT shuttering

Tried and tested: manufacturer Using RAPIDOBAT shuttering
tubes provide a column of highest quality column tubes, combining architectural
formwork system for easily and formwork for more than freedom with structural feasibility
economically manufacturing 20years. presents no problems.
round and rectangular columns. Simple erection, concreting and

Integrated ripcord for easy
The casing tubes consist of multi- stripping allow economical and
stripping.
layered, extremely robust paper rapid construction.
and cardboard rolls. Recyclable material.
Depending on the clients wishes,
In addition, the shuttering Keeps its shape even in driving the columns can be produced with
tubes can be specially treated rain. a barely visible spiral marking for
depending on the demands on subordinate structures such as

Matching capitals and bases
the exposed concrete and the cellars or underground car parks,
available.
architects requirements. for example, or for high-quality
A number of designs are available: exposed concrete columns, such
as those used in residential
buildings.

6 www.h-bau.de
RAPIDOBAT Cretcon HD for better solutions

Technical information

RAPIDOBAT Cretcon HD
Thanks to its new, certified internal coating, the
innovative RAPIDOBAT Cretcon HD shuttering tube
provides a high-density concrete surface. With its
active, absorbent Cretcon HD coating, the exposed
concrete column acquires a previously unachievable, Concreted column
high-quality concrete surface.
Advantages:
Certified for exposed concrete class SB 4. Cretcon HD
The new standard for exposed concrete Coating
construction.
Perfect exposed concrete with no extra effort.
RAPIDOBAT Cretcon HD for higher density
surface concrete and thus an even harder and
more durable surface.
Enhanced abrasion resistance and freeze-thaw Certified exposed concrete classification for
salt resistance. concrete columns produced using RAPIDOBAT
Cretcon HD:
The integrated ripcord allows quick and easy Highest texture class T3
stripping of the reinforced concrete column. The
Highest porosity class P4
shuttering tube can then be used to protect the
fresh concrete. Highest colour uniformity class FT1
Highest smoothness class E3
Concreted column
Highest construction joint and formwork skin
joint class AF4

Dimensions Exposed concrete class SB 4


Foil
Max. storage Concrete
Internal dia. External dia. Weight
Type length requirement
[mm] [mm] [kg/m]
[m] [m3/m]
200 200 206 6.00 2.09 0.031
240 240 247 7.00 2.97 0.045
250 250 257 7.00 3.02 0.049
300 300 308 7.00 4.11 0.071
350 350 360 7.00 5.37 0.096
360 360 370 7.00 5.50 0.102
400 400 410 7.00 6.27 0.126
435 435 445 7.00 6.65 0.149
450 450 462 7.00 7.83 0.159
500 500 514 7.00 9.54 0.196
Concreted column
560 560 574 7.00 10.67 0.246
600 600 614 7.00 11.50 0.283
650 650 666 7.00 13.91 0.332
700 700 716 7.00 14.97 0.385
Spiral marking
750 750 768 7.00 17.60 0.442
800 800 820 7.00 20.74 0.503

7
Rounded or squared, were always prepared
Coating

RAPIDOBAT Lined
Technical information

RAPIDOBAT Lined
The shuttering tube for very smooth concrete
surfaces.
By employing a special foil, the concrete column
meets the highest demands of formwork skin class
SHK3 and texture class T3. Concreted column
This means that RAPIDOBAT Lined is particularly

well suited to produce economical exposed concrete


columns in a very short time.
The integrated ripcord allows quick and easy Foil
stripping of the reinforced concrete column. The
shuttering tube can then be used to protect the
fresh concrete.

Dimensions
Concrete
Internal dia. External dia. Max. storage Weight
Type requirement
[mm] [mm] length* [m] [kg/m]
[m3/m]
150 150 156 7.00 1.43 0.018
Concreted column
200 200 206 7.00 1.83 0.031
240 240 247 7.00 2.66 0.045
250 250 257 7.00 2.70 0.049
300 300 308 7.00
Spiral marking 3.72 0.071
350 350 360 7.00 4.92 0.096
360 360 370 7.00 5.03 0.102
400 400 410 7.00 5.79 0.126
435 435 445 7.00 6.21 0.149
450 450 462 7.00 7.35 0.159
500 500 514 7.00 9.23 0.196
560 560 574 7.00 11.23 0.246
600 600 614 7.00 12.11 0.283
650 650 666 7.00 14.57 0.332
700 700 716 7.00 15.68 0.385
750 750 768 7.00 18.35 0.442
800 800 820 7.00 21.54 0.503
900 900 921 7.00 26.23 0.636
1000 1000 1025 7.00 30.81 0.785
1200 1200 1226 6.00 38.95 1.131

* Other dimensions and lengths on request

8 www.h-bau.de
RAPIDOBAT Unlined for better solutions

Technical information

RAPIDOBAT Unlined
The shuttering tube for reinforced concrete columns
with limited demands on the concrete surface.
RAPIDOBAT Unlined shuttering tubes are
characterised by a smooth concrete surface with
barely visible spiral markings. Concreted column

They are highly suited to simple structures designed


for functionality and economy.
The integrated ripcord allows quick and easy
stripping of the reinforced concrete column. The Spiral marking
shuttering tube can then be used to protect the
fresh concrete.

Dimensions
Concrete
Internal dia. External dia. Max. storage Weight
Type requirement
[mm] [mm] length* [m] [kg/m]
[m3/m]
150 150 156 7.00 1.14 0.018
200 200 206 7.00 1.51 0.031
240 240 247 7.00 2.15 0.045
250 250 257 7.00 2.24 0.049
300 300 308 7.00 3.19 0.071
350 350 360 7.00 4.32 0.096
360 360 370 7.00 4.42 0.102
400 400 410 7.00 4.94 0.126
435 435 445 7.00 5.35 0.149
450 450 462 7.00 6.55 0.159
500 500 514 7.00 8.12 0.196
560 560 574 7.00 9.09 0.246
600 600 614 7.00 9.75 0.283
650 650 666 7.00 12.01 0.332
700 700 716 7.00 12.96 0.385
750 750 768 7.00 15.55 0.442
800 800 820 7.00 18.42 0.503
900 900 921 7.00 22.75 0.636
1000 1000 1025 7.00 26.94 0.785
1200 1200 1226 6.00 34.36 1.131

* Other dimensions and lengths on request

9
Rounded or squared, were always prepared
RAPIDOBAT Angular
General information

The product Advantages Application areas


RAPIDOBAT shuttering tubes for

Markings aid easy assembly. Using RAPIDOBAT shuttering
rectangular reinforced concrete tubes, combining architectural
No bleeding at the corners.
columns consist of high-quality freedom with structural feasibility
wound paper layers. Short shuttering times. presents no problems.
The specially coated medium- Economical. Simple erection, concreting and
density fibreboard inserts in the stripping allow economical and
Easy handling.
RAPIDOBAT shuttering tubes rapid construction.
provide a perfect concrete surface. Recyclable material.
The square and rectangular
Available with matching
designs are chamfered at the
capitals and bases.
corners.
The inner and outer liners of the
RAPIDOBAT shuttering tube are
impermeable to water, allowing
the shuttering tube to maintain
its shape, even in driving rain.

10 www.h-bau.de
RAPIDOBAT Square for better solutions

Technical information

RAPIDOBAT Square

The shuttering tube for square


Concreted column
reinforced concrete columns.
Medium-density
Thanks to the shuttering tubes fibreboard
jointless internal coating,

a.
produced using a special coating

Di
Foil
procedure, concrete surfaces
in exposed concrete class SB4 Polystyrene
present no problems.

b
The integrated ripcord allows

a
Casing pipe
quick and easy stripping of the
reinforced concrete column. The
shuttering tube can then be used
to protect the fresh concrete.

Dimensions
Concrete
Chamfer Dimensions* External dia. Max. storage Weight
Type Design requirement
[mm] a x b [mm] [mm] length** [m] [kg/m]
[m3/m]
20/20 A 18 200 x 200 273 5.00 6.90 0.040
24/24 A 22 240 x 240 325 5.00 7.30 0.057
25/25 A 21 250 x 250 342 5.00 7.50 0.062
30/30 A 24 300 x 300 411 5.00 9.50 0.089
35/35 B 22 350 x 350 515 5.00 14.10 0.122
40/40 B 22 400 x 400 615 5.00 17.20 0.160
45/45 B 22 450 x 450 667 5.00 21.50 0.202
50/50 B 22 500 x 500 737 5.00 26.80 0.250

Design A: shuttering tube with integrated chamfer (see RAPIDOBAT Square illustration)
Design B: shuttering tube with plastic corner profile (see RAPIDOBAT Rectangle illustration)
* Other dimensions on request
** Longer lengths available. Horizontal panel joint above 5.00 m

11
Rounded or squared, were always prepared
RAPIDOBAT Rectangle
Technical information

RAPIDOBAT Rectangle
The shuttering tube for
rectangular reinforced concrete
columns. Concreted column

Thanks to the shuttering tubes

a.
Corner profile

Di
jointless internal coating,
Coated Medium-
produced using a special coating density fibreboard
procedure, concrete surfaces
in exposed concrete class SB4

a
b
Polystyrene
present no problems.

Casing pipe

Dimensions
Concrete
Chamfer Dimensions* External dia. Max. storage Weight
Type requirement
[mm] a x b [mm] [mm] length** [m] [kg/m]
[m3/m]
175/240 22 175 x 240 325 5.00 7.80 0.042
200/240 22 200 x 240 359 5.00 8.50 0.048
200/250 22 200 x 250 359 5.00 8.60 0.062
200/300 22 200 x 300 410 5.00 9.80 0.089
200/350 22 200 x 350 460 5.00 9.90 0.122
200/400 22 200 x 400 512 5.00 13.90 0.160
200/450 22 200 x 450 512 5.00 14.20 0.202
200/500 22 200 x 500 572 5.00 15.50 0.250
240/300 22 240 x 300 410 5.00 9.70 0.040
240/350 22 240 x 350 445 5.00 11.00 0.057
240/365 22 240 x 365 461 5.00 12.50 0.062
240/400 22 240 x 400 512 5.00 14.00 0.089
240/450 22 240 x 450 572 5.00 15.30 0.122
240/500 22 240 x 500 572 5.00 15.30 0.160
250/300 22 250 x 300 410 5.00 10.00 0.202
250/350 22 250 x 350 460 5.00 11.10 0.250
250/400 22 250 x 400 512 5.00 14.30 0.089
250/450 22 250 x 450 572 5.00 15.20 0.122
250/500 22 250 x 500 614 5.00 18.00 0.160
300/350 22 300 x 350 512 5.00 13.70 0.202
300/400 22 300 x 400 572 5.00 16.10 0.250
300/450 22 300 x 450 572 5.00 15.50 0.122
300/500 22 300 x 500 614 5.00 17.20 0.160
350/400 22 350 x 400 572 5.00 17.70 0.202
350/450 22 350 x 450 614 5.00 17.50 0.250
350/500 22 350 x 500 665 5.00 20.40 0.160
400/450 22 400 x 450 665 5.00 20.30 0.202
400/500 22 400 x 500 665 5.00 20.10 0.250

* Other dimensions on request


** Longer lengths available. Horizontal panel joint above 5.00 m

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RAPIDOBAT for better solutions

Hexagon and octagon

RAPIDOBAT Hexagon
External Concrete
S A Weight
Type dia. E requirement
[mm] [mm] [kg/m]
[mm] [m3/m]
173/100 209 173 100 2.70 0.03
260/148 307 260 148 4.70 0.06

S
E
335/198 410 335 198 6.50 0.10
A
530/298 614 530 298 11.90 0.23
670/398 818 670 398 22.60 0.41

RAPIDOBAT Octagon
External Concrete
S A Weight
Type dia. E requirement
[mm] [mm] [kg/m]
[mm] [m3/m]
231/96 257 231 96 3.50 0.03
277/115 307 277 115 4.60 0.06

S
E

323/134 359 323 134 5.40 0.10


370/153 410 370 153 6.30 0.23 A

554/229 614 554 229 11.40 0.41


739/306 818 739 306 21.80 0.41

13
Rounded or squared, were always prepared
RAPIDOBAT
Special designs

RAPIDOBAT formwork elements for special inquiries


Any and all creative and complex custom shapes We manufacture to your drawings and specifications.
are possible. From conical columns to ellipses or Just ask!
L-columns.

Oval Ellipse L-shaped with profiling Half-column Cut-out Half-round Your specification

Plastic column heads


One- and two-piece plastic column heads with means of the locator ring.
locator ring for angular and round columns. Wide range of dimensions possible. Just ask!
Attached to the RAPIDOBAT shuttering tube by

Dia. 3
Dia. 2

Dia. 2 Dia. 2
h2
h2

h1
h1
h1
h

Dia. 2
Locator ring

Locator ring Locator ring Locator ring


Dia. 1

Type 1 Dia. 1
Type 2 Dia. 1 Type 3 Dia. 1 Type 4

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RAPIDOBAT for better solutions

Capitals and bases

Capitals and bases


Modern antiquities.

Rome Abakus round

Column dia. Column dia. Column dia.

Capital type H [mm] H1 [mm] S [mm] S1 [mm] A [mm]


Rome 50 150 50 60 Column dia. + 120
Parma 50 150 50 90 Column dia. + 180
Palermo 50 150 100 110 Column dia. + 220

Column dia. Column dia.


Column dia.

Base type H [mm] H1 [mm] S [mm] S1 [mm] A [mm]


Messina 200 100 80 90 Column dia. + 180
Verona 200 100 70 80 Column dia. + 160
Ancona 200 100 55 65 Column dia. + 130

Only a few of the many capitals and bases available for RAPIDOBAT shuttering tubes are shown here.
Please ask to see further options!

Debonding agents for capitals and bases


Gelatinous debonding agent for capitals and bases to allow better stripping.

Per bucket: 2.50 litres


Requirement per capital/base: approx. 0.65 litres

15
Rounded or squared, were always prepared
RAPIDOBAT
Accessories

RAPIDO-Clamp, type P
Tension belt with three plastic belt eyes for guying.
For shuttering tube dia.
Item number Weight [kg/pc.]
[mm]
41901000 100-1200 0.40

RAPIDO-Clamp, type D
Consisting of a tension belt and two Dywidag bar anchors for attaching
the tension and compression props.
For shuttering tube dia.
Item number Unit [set] Weight [kg/pc.]
[mm]
41903000 200-1200 1 1.10

RAPIDO-Clamp, type M
Sheet steel collar with Dywidag bar anchors. Consisting of two sheet steel
collars with one bar anchor each.

For shuttering tube dia.


Item number Weight [kg/pc.]
[mm]
41902020 200 2.50
41902024 240 2.80
41902025 250 3.20
41902026 265 3.30
41902030 300 3.50
41902031 317 3.50
41902033 333 3.70
41902035 350 3.80
41902036 360 4.10
41902040 400 4.40
41902043 435 4.70
41902045 450 5.00
41902050 500 5.30
41902056 560 5.60
41902060 600 6.00

RAPIDO-Clamp, type M
Sheet steel collar with Dywidag bar anchors, adjustable. Consisting of a
sheet metal collar with two bar anchors.

For shuttering tube dia.


Item number Weight [kg/pc.]
[mm]
41902250 250-400 2.95
41902435 435-600 4.30
41902065 650-800 6.75
41902090 900-1000 8.25
41902120 1200 9.90

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RAPIDOBAT for better solutions

Accessories

RAPIDOBAT sleeve
For extending and stabilising RAPIDOBAT shuttering tubes.
For shuttering tube dia.
Item number Length [mm] Weight [kg/pc.]
[mm]
41905015 150 500 0.88
41905020 200 500 1.23
41905024 240 500 1.46
41905025 250 500 1.51
41905030 300 500 1.78
41905035 350 750 3.04
41905036 360 750 3.14
41905040 400 750 3.45
41905043 435 750 3.73
41905045 450 750 3.86
41905050 500 1000 7.35
41905056 560 1000 8.20
41905060 600 1000 8.78

RAPIDOBAT centring collar


Adjustable steel collar for centring and immobilising RAPIDOBAT
shuttering tubes.
For shuttering tube dia.
Item number Weight [kg/pc.]
[mm]
41904025 250-400 2.95
41904043 435-600 4.30
41904065 650-800 6.75
41904090 900-1000 8.25
41904020 1200 9.90

RAPIDOFIX
Supporting elements for aligning RAPIDOBAT Square and Rectangle.
For shuttering tube dia.
Item number Unit [set] Weight [kg/pc.]
[mm]
41900001 all 2 0.09

Installation aids for capitals


Consisting of four locating brackets, an installation ring and four
installation sleeves. Rapid installation of capitals by one person.

Item number Unit [set] Weight [kg/set]

41591010 1 4.12

Adhesive tape
For joining RAPIDOBAT half-liners.
Item number Roll [running m] Width [mm] Weight [kg/roll]

49100011 50 50 0.78

17
Rounded or squared, were always prepared
RAPIDOBAT
Application notes

Transport Concreting
Avoid pressure points. Place concrete using filling hose.
Do not stack pipes too high. Place concrete in 50 cm layers and compact using
Cover damaged outer liners generously with internal vibrator.
adhesive tape. Compact each layer and needle to underlying
layer.
Storage The wall thickness of the RAPIDOBAT shuttering
tubes means they are designed to withstand all
Store vertically where possible. the vibrations and stresses imposed by an internal
Ensure a level, clean substrate for horizontal vibrator.
storage. Caution: Do not vibrate externally!
Avoid high stresses.
Keep dry. Stripping
Protect from rising damp.
Strip formwork after approx. 48 h.
Keep cool.
Open shuttering tube using ripcord.
Provide ventilation when covered.
Carefully cut the cover liner in the region of the
ripcord using a knife.
Preparation Wind the ripcord
Adapt column reinforcement, including spacers, around a hammer
to suit column formwork, ensuring that the inner shaft and pull
surface of the shuttering tube is not damaged. vigorously.
Remove any pools of water around the column.

Erecting and aligning


Check RAPIDOBAT shuttering tube for damage.
Always erect shuttering tube with arrow pointing
up.
Immobilise the bottom of the shuttering tube,
Open the
e.g. using a wooden
shuttering tube
annulus. Refer to
and remove it.
Page 19.
The shuttering
Align shuttering tube can then
tube with the aid be repositioned
of RAPIDO-Clamp, around the column
type D, M or P. Avoid as protection.
pressure points.
Cover the top of
the shuttering tubes
with plastic sheeting
until concreting Disposal
begins.
RAPIDOBAT shuttering tubes can be disposed of
in the paper recycling unit.

18 www.h-bau.de
RAPIDOBAT for better solutions

Application notes

Application notes for RAPIDOBAT Cretcon HD Securing the RAPIDOBAT shuttering tubes
Score the Cretcon HD coating along the former Up to a shuttering tube length of 5.00 m the
location of the ripcord using a knife to create a shuttering tube can be secured using a single
predetermined breaking point. guy plane. Additional guy planes must be used
for shuttering tube lengths greater than 5.00 m.
Push an insulation
If heavy tension-compression props are used for
anchor or a plastic nail
guying, we recommend installing additional, short
also referred to as a
pieces of shuttering tube beneath the RAPIDO-
pine cone up behind
Clamp elements. This prevents pressure points on
the Cretcon HD coating
the shuttering tube and the concrete column.
and pull downwards.
Do not use sharp
objects.
Opening the Cretcon HD coat-
ing, e.g. using a plastic nail
(pine cone)

Lower supports
The lower RAPIDOBAT shuttering tube support can

1.00 m
be easily provided by a wooden annulus (may be cut
using a template), tightly surrounding the outside
of the pipe. Where larger formwork diameters are
used, we recommend providing the shuttering tube
Protective pipe
with an approx. 10cm high wooden annular base. Length approx. 500 mm, as required

RAPIDOFIX was specially designed for aligning the


RAPIDOBAT Square and Rectangle models: simple,
practical, good. Refer to Page 17.

4.00 m
Wooden annulus at foot of column in plan
Anchor timbers to floor

RAPIDOBAT casing pipe

Timber beams, e.g. 80x80 e.g. RAPIDO-Spann, type M


op
pr

Immobilise timbers
n
sio
res
mp

Column location in plan


co
n-
io
ns
Te

Column position
ro
np
sio
res

4.00 m
mp
co
n-

RAPIDOBAT casing pipe


sio
n
Te

Secured using timber beams


Columns anchored to floor

19
Rounded or squared, were always prepared
RAPIDOBAT
Tendering

Capacity ranges: Area of application: DIN 276


013 Concreting and reinforced concreting tasks Structural engineering
Supports and columns

Provide and erect the certified

RAPIDOBAT shuttering tubes by H-BAU Technik GmbH

for producing reinforced concrete columns in round or angular design.

Use the following items for construction:


....... m RAPIDOBAT Cretcon HD
to produce reinforced concrete columns in certified, highest SB 4 exposed concrete quality.
....... m RAPIDOBAT Smooth
....... m RAPIDOBAT Smooth light
Diameter ...... mm

....... m RAPIDOBAT Square


....... m RAPIDOBAT Rectangle
Dimensions L x B = .... mm x .... mm

....... m RAPIDOBAT Hexagon


....... m RAPIDOBAT Octagon
Dimensions S = .... mm, A = .... mm

....... m custom built to drawing no.: ........

Delivery including all necessary assembly materials (e.g. RAPIDO-Clamp).


The manufacturers installation notes apply:
H-BAU Technik GmbH
Am Gterbahnhof 20
79771 Klettgau-Erzingen
Tel.: +49 (0)7742/9215-20

Inspection report and installation notes at www.h-bau.de.

20 www.h-bau.de
Notes for better solutions

21
Rounded or squared, were always prepared
Notes

22 www.h-bau.de
Notes for better solutions

23
Rounded or squared, were always prepared
Systematic concreting...

ISOMAXX 120 mm thermal insulation elements


ISOPRO 80 mm thermal insulation elements
PENTAFLEX Sealing technology
RAPIDOBAT Shuttering tubes
FERBOX Rebending connection systems
KUNEX Sealing technology
HED Sliding arbor
GRIPRIP Masonry tie
SCHALL-ISO Sound insulation elements
PLURAFLEX Sealing technology
RIPINOX Stainless steel, corrosion-resistant
WARMBORD Shuttering elements
SCHALBORD Shuttering elements
UNICON Quick connectors
KE III Transportation tie
ACCESSORIES Spacers
H-BAU TECHNIK GMBH
Am Gterbahnhof 20
79771 Klettgau
Telephone +49 (0)7742|9215-20
Telefax +49 (0)7742|9215-90
info.klettgau@h-bau.de

PRODUCTION AND DISTRIBUTION,


NORTH-EAST REGION
Brandenburger Allee 30
14641 Nauen OT Wachow
Telephone +49 (0)33239|775-20
Telefax +49 (0)33239|775-90
info.berlin@h-bau.de

PRODUCTION, CHEMNITZ REGION


01/2013

Beyerstrae 21
09113 Chemnitz
Telephone +49 (0)371|40041-0
Telefax +49 (0)371|40041-99

www.h-bau.de

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