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Rounded
or squared,
...were always
prepared.
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RAPIDOBAT
Contact
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RAPIDOBAT for better solutions
Contents
RAPIDOBAT shutteringtubes
RAPIDOBAT Concrete technology 45
RAPIDOBAT Introduction 6
RAPIDOBAT Cretcon HD 7
RAPIDOBAT Lined 8
RAPIDOBAT
Unlined 9
RAPIDOBAT Angular 10
RAPIDOBAT
Square 11
RAPIDOBAT Rectangular 12
RAPIDOBAT Hexagon and octagon 13
RAPIDOBAT
Custom shapes 14
RAPIDOBAT Capitals and bases 15
RAPIDOBAT
Accessories 1617
RAPIDOBAT Application notes 1819
RAPIDOBAT Call for tender 20
3
Rounded or squared, were always prepared
RAPIDOBAT
Concrete technology
Example: exposed concrete class SB2 Example: exposed concrete class SB4
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RAPIDOBAT for better solutions
Concrete technology
Concrete
The production of simultaneously pourable and high- strength development, more detailed understanding
strength concrete requires the use of plasticisers. In of the interactions between plasticiser and cement
order to prevent poor reactions, such as rapid loss or concrete is required.3)
of consistency, segregation or excessive delay in
2. Concrete finishing
The value of good finishing should not be The shuttering tube, once removed, can be replaced
underestimated. It clearly contributes to an around the column to protect the reinforced
improvement in the quality of the concrete surface. concrete columns from mechanical damage. Rapid,
It enhances the impermeability and the compressive differential concrete cooling can also lead to
strength of the concrete surface region. permanent differences in colouring.
1)
Source: DBV Fact Sheet 2)
Source: BetonMarketing
3)
Source: vdz Recommendations
Recommendations
Thanks to constant quality control and test concreting sites, H-BAU has gathered positive experience with
using RAPIDOBAT shuttering tubes, as well as the following concrete composition:
maintaining close communications with building
Aggregates:
Sand 04 40% Cement 310320 kg
Gravel 48 20% Filler 4060 kg
Gravel 816 40% Water/cement ratio w/c 0.500.55
Plasticiser
Note
One of the greatest uncertainty factors when using Practice also shows that in an attempt to prevent
ready-made concrete is residual concrete or water cavity formation on the surface of the concrete,
remaining in the drum mixer following previous the concrete formulation can often fall victim to
transport. The result is excess water, which leads to overreaction. That is, the aggregate fines and
concrete bleeding. the cement component are exaggerated, generally
leading to a poorer result.
5
Rounded or squared, were always prepared
RAPIDOBAT
General information
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RAPIDOBAT Cretcon HD for better solutions
Technical information
RAPIDOBAT Cretcon HD
Thanks to its new, certified internal coating, the
innovative RAPIDOBAT Cretcon HD shuttering tube
provides a high-density concrete surface. With its
active, absorbent Cretcon HD coating, the exposed
concrete column acquires a previously unachievable, Concreted column
high-quality concrete surface.
Advantages:
Certified for exposed concrete class SB 4. Cretcon HD
The new standard for exposed concrete Coating
construction.
Perfect exposed concrete with no extra effort.
RAPIDOBAT Cretcon HD for higher density
surface concrete and thus an even harder and
more durable surface.
Enhanced abrasion resistance and freeze-thaw Certified exposed concrete classification for
salt resistance. concrete columns produced using RAPIDOBAT
Cretcon HD:
The integrated ripcord allows quick and easy Highest texture class T3
stripping of the reinforced concrete column. The
Highest porosity class P4
shuttering tube can then be used to protect the
fresh concrete. Highest colour uniformity class FT1
Highest smoothness class E3
Concreted column
Highest construction joint and formwork skin
joint class AF4
7
Rounded or squared, were always prepared
Coating
RAPIDOBAT Lined
Technical information
RAPIDOBAT Lined
The shuttering tube for very smooth concrete
surfaces.
By employing a special foil, the concrete column
meets the highest demands of formwork skin class
SHK3 and texture class T3. Concreted column
This means that RAPIDOBAT Lined is particularly
Dimensions
Concrete
Internal dia. External dia. Max. storage Weight
Type requirement
[mm] [mm] length* [m] [kg/m]
[m3/m]
150 150 156 7.00 1.43 0.018
Concreted column
200 200 206 7.00 1.83 0.031
240 240 247 7.00 2.66 0.045
250 250 257 7.00 2.70 0.049
300 300 308 7.00
Spiral marking 3.72 0.071
350 350 360 7.00 4.92 0.096
360 360 370 7.00 5.03 0.102
400 400 410 7.00 5.79 0.126
435 435 445 7.00 6.21 0.149
450 450 462 7.00 7.35 0.159
500 500 514 7.00 9.23 0.196
560 560 574 7.00 11.23 0.246
600 600 614 7.00 12.11 0.283
650 650 666 7.00 14.57 0.332
700 700 716 7.00 15.68 0.385
750 750 768 7.00 18.35 0.442
800 800 820 7.00 21.54 0.503
900 900 921 7.00 26.23 0.636
1000 1000 1025 7.00 30.81 0.785
1200 1200 1226 6.00 38.95 1.131
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RAPIDOBAT Unlined for better solutions
Technical information
RAPIDOBAT Unlined
The shuttering tube for reinforced concrete columns
with limited demands on the concrete surface.
RAPIDOBAT Unlined shuttering tubes are
characterised by a smooth concrete surface with
barely visible spiral markings. Concreted column
Dimensions
Concrete
Internal dia. External dia. Max. storage Weight
Type requirement
[mm] [mm] length* [m] [kg/m]
[m3/m]
150 150 156 7.00 1.14 0.018
200 200 206 7.00 1.51 0.031
240 240 247 7.00 2.15 0.045
250 250 257 7.00 2.24 0.049
300 300 308 7.00 3.19 0.071
350 350 360 7.00 4.32 0.096
360 360 370 7.00 4.42 0.102
400 400 410 7.00 4.94 0.126
435 435 445 7.00 5.35 0.149
450 450 462 7.00 6.55 0.159
500 500 514 7.00 8.12 0.196
560 560 574 7.00 9.09 0.246
600 600 614 7.00 9.75 0.283
650 650 666 7.00 12.01 0.332
700 700 716 7.00 12.96 0.385
750 750 768 7.00 15.55 0.442
800 800 820 7.00 18.42 0.503
900 900 921 7.00 22.75 0.636
1000 1000 1025 7.00 26.94 0.785
1200 1200 1226 6.00 34.36 1.131
9
Rounded or squared, were always prepared
RAPIDOBAT Angular
General information
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RAPIDOBAT Square for better solutions
Technical information
RAPIDOBAT Square
a.
produced using a special coating
Di
Foil
procedure, concrete surfaces
in exposed concrete class SB4 Polystyrene
present no problems.
b
The integrated ripcord allows
a
Casing pipe
quick and easy stripping of the
reinforced concrete column. The
shuttering tube can then be used
to protect the fresh concrete.
Dimensions
Concrete
Chamfer Dimensions* External dia. Max. storage Weight
Type Design requirement
[mm] a x b [mm] [mm] length** [m] [kg/m]
[m3/m]
20/20 A 18 200 x 200 273 5.00 6.90 0.040
24/24 A 22 240 x 240 325 5.00 7.30 0.057
25/25 A 21 250 x 250 342 5.00 7.50 0.062
30/30 A 24 300 x 300 411 5.00 9.50 0.089
35/35 B 22 350 x 350 515 5.00 14.10 0.122
40/40 B 22 400 x 400 615 5.00 17.20 0.160
45/45 B 22 450 x 450 667 5.00 21.50 0.202
50/50 B 22 500 x 500 737 5.00 26.80 0.250
Design A: shuttering tube with integrated chamfer (see RAPIDOBAT Square illustration)
Design B: shuttering tube with plastic corner profile (see RAPIDOBAT Rectangle illustration)
* Other dimensions on request
** Longer lengths available. Horizontal panel joint above 5.00 m
11
Rounded or squared, were always prepared
RAPIDOBAT Rectangle
Technical information
RAPIDOBAT Rectangle
The shuttering tube for
rectangular reinforced concrete
columns. Concreted column
a.
Corner profile
Di
jointless internal coating,
Coated Medium-
produced using a special coating density fibreboard
procedure, concrete surfaces
in exposed concrete class SB4
a
b
Polystyrene
present no problems.
Casing pipe
Dimensions
Concrete
Chamfer Dimensions* External dia. Max. storage Weight
Type requirement
[mm] a x b [mm] [mm] length** [m] [kg/m]
[m3/m]
175/240 22 175 x 240 325 5.00 7.80 0.042
200/240 22 200 x 240 359 5.00 8.50 0.048
200/250 22 200 x 250 359 5.00 8.60 0.062
200/300 22 200 x 300 410 5.00 9.80 0.089
200/350 22 200 x 350 460 5.00 9.90 0.122
200/400 22 200 x 400 512 5.00 13.90 0.160
200/450 22 200 x 450 512 5.00 14.20 0.202
200/500 22 200 x 500 572 5.00 15.50 0.250
240/300 22 240 x 300 410 5.00 9.70 0.040
240/350 22 240 x 350 445 5.00 11.00 0.057
240/365 22 240 x 365 461 5.00 12.50 0.062
240/400 22 240 x 400 512 5.00 14.00 0.089
240/450 22 240 x 450 572 5.00 15.30 0.122
240/500 22 240 x 500 572 5.00 15.30 0.160
250/300 22 250 x 300 410 5.00 10.00 0.202
250/350 22 250 x 350 460 5.00 11.10 0.250
250/400 22 250 x 400 512 5.00 14.30 0.089
250/450 22 250 x 450 572 5.00 15.20 0.122
250/500 22 250 x 500 614 5.00 18.00 0.160
300/350 22 300 x 350 512 5.00 13.70 0.202
300/400 22 300 x 400 572 5.00 16.10 0.250
300/450 22 300 x 450 572 5.00 15.50 0.122
300/500 22 300 x 500 614 5.00 17.20 0.160
350/400 22 350 x 400 572 5.00 17.70 0.202
350/450 22 350 x 450 614 5.00 17.50 0.250
350/500 22 350 x 500 665 5.00 20.40 0.160
400/450 22 400 x 450 665 5.00 20.30 0.202
400/500 22 400 x 500 665 5.00 20.10 0.250
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RAPIDOBAT Hexagon
External Concrete
S A Weight
Type dia. E requirement
[mm] [mm] [kg/m]
[mm] [m3/m]
173/100 209 173 100 2.70 0.03
260/148 307 260 148 4.70 0.06
S
E
335/198 410 335 198 6.50 0.10
A
530/298 614 530 298 11.90 0.23
670/398 818 670 398 22.60 0.41
RAPIDOBAT Octagon
External Concrete
S A Weight
Type dia. E requirement
[mm] [mm] [kg/m]
[mm] [m3/m]
231/96 257 231 96 3.50 0.03
277/115 307 277 115 4.60 0.06
S
E
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Rounded or squared, were always prepared
RAPIDOBAT
Special designs
Oval Ellipse L-shaped with profiling Half-column Cut-out Half-round Your specification
Dia. 3
Dia. 2
Dia. 2 Dia. 2
h2
h2
h1
h1
h1
h
Dia. 2
Locator ring
Type 1 Dia. 1
Type 2 Dia. 1 Type 3 Dia. 1 Type 4
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RAPIDOBAT for better solutions
Only a few of the many capitals and bases available for RAPIDOBAT shuttering tubes are shown here.
Please ask to see further options!
15
Rounded or squared, were always prepared
RAPIDOBAT
Accessories
RAPIDO-Clamp, type P
Tension belt with three plastic belt eyes for guying.
For shuttering tube dia.
Item number Weight [kg/pc.]
[mm]
41901000 100-1200 0.40
RAPIDO-Clamp, type D
Consisting of a tension belt and two Dywidag bar anchors for attaching
the tension and compression props.
For shuttering tube dia.
Item number Unit [set] Weight [kg/pc.]
[mm]
41903000 200-1200 1 1.10
RAPIDO-Clamp, type M
Sheet steel collar with Dywidag bar anchors. Consisting of two sheet steel
collars with one bar anchor each.
RAPIDO-Clamp, type M
Sheet steel collar with Dywidag bar anchors, adjustable. Consisting of a
sheet metal collar with two bar anchors.
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RAPIDOBAT for better solutions
Accessories
RAPIDOBAT sleeve
For extending and stabilising RAPIDOBAT shuttering tubes.
For shuttering tube dia.
Item number Length [mm] Weight [kg/pc.]
[mm]
41905015 150 500 0.88
41905020 200 500 1.23
41905024 240 500 1.46
41905025 250 500 1.51
41905030 300 500 1.78
41905035 350 750 3.04
41905036 360 750 3.14
41905040 400 750 3.45
41905043 435 750 3.73
41905045 450 750 3.86
41905050 500 1000 7.35
41905056 560 1000 8.20
41905060 600 1000 8.78
RAPIDOFIX
Supporting elements for aligning RAPIDOBAT Square and Rectangle.
For shuttering tube dia.
Item number Unit [set] Weight [kg/pc.]
[mm]
41900001 all 2 0.09
41591010 1 4.12
Adhesive tape
For joining RAPIDOBAT half-liners.
Item number Roll [running m] Width [mm] Weight [kg/roll]
49100011 50 50 0.78
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Rounded or squared, were always prepared
RAPIDOBAT
Application notes
Transport Concreting
Avoid pressure points. Place concrete using filling hose.
Do not stack pipes too high. Place concrete in 50 cm layers and compact using
Cover damaged outer liners generously with internal vibrator.
adhesive tape. Compact each layer and needle to underlying
layer.
Storage The wall thickness of the RAPIDOBAT shuttering
tubes means they are designed to withstand all
Store vertically where possible. the vibrations and stresses imposed by an internal
Ensure a level, clean substrate for horizontal vibrator.
storage. Caution: Do not vibrate externally!
Avoid high stresses.
Keep dry. Stripping
Protect from rising damp.
Strip formwork after approx. 48 h.
Keep cool.
Open shuttering tube using ripcord.
Provide ventilation when covered.
Carefully cut the cover liner in the region of the
ripcord using a knife.
Preparation Wind the ripcord
Adapt column reinforcement, including spacers, around a hammer
to suit column formwork, ensuring that the inner shaft and pull
surface of the shuttering tube is not damaged. vigorously.
Remove any pools of water around the column.
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RAPIDOBAT for better solutions
Application notes
Application notes for RAPIDOBAT Cretcon HD Securing the RAPIDOBAT shuttering tubes
Score the Cretcon HD coating along the former Up to a shuttering tube length of 5.00 m the
location of the ripcord using a knife to create a shuttering tube can be secured using a single
predetermined breaking point. guy plane. Additional guy planes must be used
for shuttering tube lengths greater than 5.00 m.
Push an insulation
If heavy tension-compression props are used for
anchor or a plastic nail
guying, we recommend installing additional, short
also referred to as a
pieces of shuttering tube beneath the RAPIDO-
pine cone up behind
Clamp elements. This prevents pressure points on
the Cretcon HD coating
the shuttering tube and the concrete column.
and pull downwards.
Do not use sharp
objects.
Opening the Cretcon HD coat-
ing, e.g. using a plastic nail
(pine cone)
Lower supports
The lower RAPIDOBAT shuttering tube support can
1.00 m
be easily provided by a wooden annulus (may be cut
using a template), tightly surrounding the outside
of the pipe. Where larger formwork diameters are
used, we recommend providing the shuttering tube
Protective pipe
with an approx. 10cm high wooden annular base. Length approx. 500 mm, as required
4.00 m
Wooden annulus at foot of column in plan
Anchor timbers to floor
Immobilise timbers
n
sio
res
mp
Column position
ro
np
sio
res
4.00 m
mp
co
n-
19
Rounded or squared, were always prepared
RAPIDOBAT
Tendering
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Notes for better solutions
21
Rounded or squared, were always prepared
Notes
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Notes for better solutions
23
Rounded or squared, were always prepared
Systematic concreting...
Beyerstrae 21
09113 Chemnitz
Telephone +49 (0)371|40041-0
Telefax +49 (0)371|40041-99
www.h-bau.de