Commercial

Acoustic &
Boundary Walls
Modular Wall Systems are the inventors and market leading
manufacturer of cost-effective, composite, acoustic and masonry
alternative walls. Our commercial acoustic walls are setting new
benchmarks in sound attenuation that benefit whole communities.
Modular Walls Systems has a proven performance record across
thousands of commercial noise abatement, security, privacy and
architectural projects having partnered with some
of Australias largest companies and government departments.
Modular Walls Systems are proud Australian manufacturers with a
reputation for quality and innovation.

WA Main Roads, Roe Highway GuardianWall

Noise attenuation and security was needed along the recently upgraded
Roe Highway using the GuardianWall system with an average height of 3.3m
and a design life criteria of 50+ years.

2
About Modular Walls
As the leading manufacturers of cost effective
acoustic boundary walls Modular Wall Systems
can offer a solution for every challenge. Whether it
be noise reduction, impact resistance, barrier for
environmental hazards, customisable design, easy
and fast install requiring little infrastructure support,
overcoming difficult site access, or all of the above -
Modular Wall Systems is able to solve it.
Based around their innovative composite wall panels and supported by a
unique post system, the modular wall system has been specifically designed
to insulate or absorb sound and mitigate noise.
The products are Australian designed and manufactured to strict
international ISO 9001 quality standards. With 30 years proven performance,
Modular Wall Systems products are applied in a wide variety of industries
and government departments both nationally and internationally.
Modular Wall Systems can count thousands of successful projects - some
of which have been located in the harshest and most challenging climatic
conditions, offering an economical alternative to traditional walls.

Origin Energy GuardianWall

A new power transformer with complicated and challenging foundation requirements in
remote Queensland required a wall that performed well, not only as a security wall but provided
the required acoustic solution as well. Modular Wall Systems worked closely with the clients
in-house engineers to provide a stunning and innovative solution, a 5m high GuardianWall
with AcoustiMax75 panels.

4 Commercial Acoustic & Boundary Walls 5

The Modular Wall System Applications

Commercial and Acoustic Wall Solutions

For visual screening, security, boundaries, separation
and acoustic attenuation with unlimited wall heights.
Suitable Wall Types:
VogueWall
Post Capping 3 7 Post
BarrierWall
Wall Capping GuardianWall
1

2 Retaining
Construct retaining walls up to 3m high and massive
10kPa live load with our range of TerraFirm composite
AcoustiMax Panel
retaining panels at 2.4m spans.
or Suitable Wall Types:
AcoustiSorb Panel Under 750mm: SlimWall, VogueWall,
EstateWall, BarrierWall
Over 750mm - 3000mm: GuardianWall

Temporary Wall Solutions

For relocatable visual screening, security
and acoustic attenuation with wall heights
to a maximum of 4.4m.
Suitable Wall Types:
4 Joining Profile
QuikWall
KerbWall

Sound Absorbing Wall &

Enclosure Solutions
For visual screening, security, boundaries,
separation and acoustic attenuation.
Suitable Wall Types:
VogueWall
BarrierWall
6 Support Bracket GuardianWall

5 Lower Capping
Custom, Gates & Decorative Features
Custom built walls, unusual features
or applications and hinged or sliding
composite gates. Example shown includes
custom post design with sandstone veneer
finish.

6 Commercial Acoustic & Boundary Walls 7

Panel Solutions
Modular Wall Systems composite panel
technology provides lightweight, yet incredibly
strong and rigid wall panels. Comprising of
a fibre cement outer skin around an expanded
polystyrene core, they offer excellent noise
reduction qualities. In addition, Modular Wall
Systems have the only sound absorbing product
in the market - AcoustiSorb.
Depending on individual circumstances,
a reduction in audible noise in excess of 20dB
can be achieved. A 10dB reduction in noise is
commonly considered to represent a halving of
loudness. Test reports by the National Acoustic
Laboratory of Australia can be downloaded from
the Modular Wall Systems website.
Having been rigorously tested in conjunction
with Road Way Authority Testing Criteria, in all
states and territories, Modular Wall Systems
panels are high impact resistant. They do not crack
or chip ensuring longevity and durability.
Modular Wall Systems products are manufactured
under the strictest international
ISO 9001 quality standards.

McDonalds Resturants
As population densities increase and buffer space between residences, commercial
developments and infrastructure diminishes, noise is fast becoming one of the most contentious
environmental problems in urban areas worldwide. Modular Wall Systems has worked with
McDonalds fast food outlets providing perimeter acoustic barriers shielding the restaurant,
drive-thru and car park activity from neighbouring residents. The example shows a Modular
Wall System acoustic barrier shielding the McDonalds restaurant from rail noise.

8 Commercial Acoustic & Boundary Walls 9

AcoustiMax AcoustiSorb TerraFirm EnduroMax CorroLink MicraLine
- Reflective Wall Panels - Sound Absorbing Panels - Retaining Panels - Ultra High Impact Panels - Corrugated Steel Skinned Panels - Steel Skinned Panels

Fibre cement/EPS composite Pre-coloured
construction Full Aluminium construction
Lightweight Perforated outer skin
Impact resistant PET sound absorbing core
Panel span up to 4.2 metres Lightweight yet robust construction
Panel span up to 4.0 metres
Integrated retaining wall panels
Fibre cement skin to both sides
High density EPS core
Internal reinforcing ribs
Retain from 750mm - 3000mm
Up to 10kPa live loads
Roadway compliant
Ultra high impact resistance
Vandal resistant
Superior acoustic performance
Panel spans up to 4.2 metres
Pre-coloured steel outer skins Pre-finished to a standard range
Lightweight yet robust construction of colours
5.0 metres panel span Lightweight
Panel spans up to 4 metres

Sound waves Soundwaves reflect

penetrate the off the surface
perforated face of the Corrolink EPS Core
of the panel and are panel, resulting in
absorbed within a 20dB+ reduction
the core material, in audible noise on
EPS core resulting in an EPS Core the inside of the
NRC rating of wall (typical)
up to 1.0

Fibre cement Fibre cement MicraLine

outer skin skin outer finish
Fibre cement
outer skin
Adhesive
High impact
reinforcing layer
Adhesive
EPS Core

Internal
reinforcement
ribs

Rw Rating 28 Panel Thickness 75 100 Types 50, 75, X & XL Rw Rating 31 Rw Rating 25 Rw Rating 23

NRC Rating n/a Rw Rating 29 -34 34 - 45 NRC Rating n/a NRC Rating n/a NRC Rating n/a NRC Rating n/a
(tuneable)
Density (kg/m) 15.49, 22 or 30.71 Density (kg/m) 15.90 - 49.00 Density (kg/m) 30.50 Density (kg/m) 8.70 Density (kg/m) 8.45
NRC Rating 0.90 1.0
(typical)

Density (kg/m) 14.32 14.72 Fire (BAL) BAL29 Fire (BAL) BAL40 Fire (BAL) BAL29 Fire (BAL) BAL29
Fire (BAL) BAL40

Panel thick. (mm) 50 - 75 Panel thick. (mm) 75 - 113 Panel thick. (mm) 75 - 150 Panel thick. (mm) 40 & 75 (typcial) Panel thick. (mm) 50 & 75 (typcial)
Fire (BAL) BAL29 BAL29

Panel length (mm) 2400, 2700, 3200, Panel length (mm) up to up to Panel length (mm) 2400 Panel length (mm) up to 4200 Panel length (mm) up to 5000 Panel length (mm) up to 4000
4200 4000 4000
Panel width (mm) 600, 900, 1200 Panel width (mm) 600, 900, 1200 Panel width (mm) 800 typical Panel width (mm) 1200
Panel width (mm) 600, 900, 1200 Panel width (mm) 600 600
Soil Retention up to 3000 Soil Retention up to 3000 Soil Retention n/a Soil Retention n/a
Soil Retention up to 750mm
Wind A, B, C A, B, C Wind Region A, B, C & D Wind Region A, B, C & D Wind Region A, B, C & D Wind Region A, B & C
Wind Region A, B, C & D Region &D &D

Custom Solutions Available

Modular Wall Systems have multiple wall and panel solutions, and it can be a combination of several aspects that will determine
what is best suited for your particular requirements. Modular Wall Systems can tailor a wall solution to meet your exact
aesthetics, height, impact and density requirement.

10 Commercial Acoustic & Boundary Walls 11

Commercial Walls
Modular Wall Systems have changed the way commercial
boundary walls are built. With over 12,000 projects completed, they
are the industry leaders for innovative composite acoustic solutions.
Modular Wall Systems offer the following benefits:
Strong and durable Combats all the elements
When erected the wall displays amazing Modular Wall Systems will not rot,
strength. The modular wall system is comprised dent, warp or corrode.
of composite fibre cement sandwich panels
Simple and easy installation
supported by a unique post system that ensures
Modular Wall Systems ensures zero wastage,
the wall will never crack.
saving costs, time and almost completely
Lightweight construction eliminates construction mess.
This equates to quick and easy installation
Fast construction times
with no need for large machinery or lifting
The lightweight components of the modular
equipment, making it a cost effective solution.
wall system allows for extremely efficient
Remote location installation transportation of the product even to
The lightweight properties of Modular Wall difficult sites.
Systems allows for remote locations and
Customised design available
difficult sites to be readily serviced. They have
Design can be customised and finished in
engineered and built walls in locations as
a variety of superior finishing options and
environmentally harsh and remote as Karratha,
quality. The modular wall has the same
WA (wind region D).
pleasing appearance on the back as
Proven acoustic performance the front.
Ideal for noise reduction from busy roads.
Customised heights available
Cost effective
Modular Wall Systems offers the highest
acoustic performing solution for minimum
investment.

Parkside BarrierWall
A BarrierWall greets residents and guests of the Parkville amenities centre that forms part of
the Parkside Parkville residential development by Australand. Due to its prime location the
BarrierWall had to connect seamlessly with its lifestyle orientated community and the adjoining
green landscape.

12 Commercial Acoustic & Boundary Walls 13

Desalination Plant BarrierWall
A 4.2m high BarrierWall at Kyeemagh provided a visual amenity
from a construction site whilst also providing sediment control and
acoustic benefit to neighbouring residents.

BarrierWall GuardianWall
Super strong proprietary post system achieving Extended design life with HDG UB posts.
wall heights up to 4500mm.
Wall Heights: Up to 9000mm
Wall Heights: 3000mm up to 4500mm
Panel Span/Post Centres: 2040mm - 4240mm
Panel Span/Post Centres: 2500mm or
Post Dimensions: Depends on application
2800mm
and region
Post Dimensions: 150mm (W) x 250mm (D)

VogueWall Expressed Joint (Optional)

Versatile noise wall. All AcoustiMax50 & 75 panels are available with
an architectural expressed joint look
Wall Heights: up to 3000mm
Panel Span/Post Centres: 2600mm, 2900mm
or 3200mmj
Post Dimensions: 250mm (W) x 150mm (D)

14 Commercial Acoustic & Boundary Walls 15

Temporary Walls & Sound Enclosures
Modular Wall Systems offer a range of cost effective temporary noise
wall and sound enclosures suited to minimise construction noise and protect
against residential noise pollution.

QuikWall KerbWall Sound Enclosures

Freestanding, relocatable, lightweight CorroLink panels integrated with Modular Wall Systems Sound Enclosures
temporary noise wall standard F-Type or A-Type kerbs. are designed to enclose and screen
the noise source and either deflect or
Extremely easy to manouver Reusable and robust
absorb the noise source away from the
Durable and structurally sound
Compact in transportation for cost receiver. The acoustic design of a sound
KerbWallscan be used many times
effective installation enclosure is generally governed by the
over.
Retractable in height for transport noise level required to meet the project
and quick installation. A 3-4 man team Ideal for sediment control and goal, depending upon the application.
can position and install approximately crash protection Sound enclosures can be installed with or
90 linear metres or 360m2 of without composite roofing.
Proven acoustic performance
QuickWall per day.
Ideal for roof tops or remote sites
Leave no foundations Easy and cost effective installation
You can leave the site the way you Quickly demountable. Installs Ideal for air conditioning units
found it. directly on top of concrete hire kerbs
Where noise absorption has
allowing for zero disruption to your
Temporary noise reduction been specified for superior noise
programmed works.
Ideal for noise reduction from abatement
construction site. Ideal for drilling Three-in-one solution
operations, moving platforms and short Great for when a visual, acoustic and
term noise containment. crash barrier wall is required for the
long or short term.
Wall Heights:
2.6m expandable up to 4.0m Wall Heights:
up to 3.0m, taller walls
S
 pan per unit: designed on request.
3.6m
Typical Span:
3.0m.

Bechtel on behalf of QGC QuikWall

A temporary enclosure around the perimeter of a well-head in remote Queensland. Then
solution was chosen for its superior acoustic qualities and ability to be relocated simply. The
solution also had to meet cyclonic wind requirements.

16 Commercial Acoustic & Boundary Walls 17

Integrated Retaining with TerraFirm Panels
Slopes can create many challenges when it comes to designing
and installing a boundary wall or fence for both residential and
commercial applications. Modular Wall Systems has stepped in
with a solution that stylishly integrates the retaining wall and fence or
boundary wall in one seamless design. TerraFirm composite fibre
cement retaining panels can be built into Modular Wall Systems
to accommodate retaining requirements with a consistent and
visually appealing wall or fence in one, without the need and cost of
building a standard masonry retaining wall.
10 kPa live loads designed and engineered to withstand
Retain up to 2000mm with our TerraFirmX surcharged loads up to 10 kPa at 3000mm high.
retaining panel and 3000mm with our
Fast, Hassle Free Installation
TerraFirmXL.
This cost-effective and tailored approach
Cost-effective to fencing/walling with retaining wall
Using Modular Wall Systems integrated requirements minimises waste and excessive
retaining solution offers significant savings. The material usage.
TerraFirm panels mean you dont have to invest
Lightweight Assembly and Minimal Site
in costly stand-alone block retaining walls.
Disruption
Design / Aesthetics Panels are finished in a textured or acrylic paint
Stylishly integrates the retaining wall and fence that complements the surrounding residential
or boundary wall in one seamless design area providing the perfect finish.
equating to heightened street appeal and a
Ability to be Customised
higher property value whilst maximising usable
With a flat seamless face that can be painted any
land area.
colour swatch or textured paint to integrate with
Performance the overall property.
TerraFirm panels are reinforced, have zero
water absorption, and a high retaining capacity

18 Commercial Acoustic & Boundary Walls 19

Residential Walls
With a reputation for quality and innovation, Modular Wall Systems
have changed the way residential walls are built. Their cost effective
residential walls deliver the following benefits:
Cost-effective Fast construction
A cost effective lightweight wall system thats The lightweight components of our
designed to replicate the look of a rendered Modular Wall System allows for extremely
masonry wall. efficient transportation of the product even
to difficult sites.
Strong and durable
When erected the wall displays amazing brick Multiple Applications
like strength. The Modular Wall System is Perfect for boundary walls, estate front fences
comprised of composite fibre cement sandwich and feature walls.
panels supported by a unique post system that
Customised design available
ensures the wall will never crack.
Design can be easily customised with slats,
Acoustically rated letterboxes, and lighting and finished in a variety
Ideal for noise reduction from busy roads. of different coatings and colours.
Resistant to the elements Integrated retaining
Modular Wall Systems will not rot, dent, Utilise our proven TerraFirm composite
warp or corrode. retaining panel to achieve integrated retaining
capabilities. to further enhance aesthetics and
Simple and easy installation
drive project costs down.
Modular Wall Systems ensures zero wastage,
saving costs and almost completely eliminates
construction mess.
No strip footings
Not only is your wall erected within days,
but also equates to low cost, no mess,
and no hassle.

EstateWall
As the premium and largest modular wall product available, EstateWall is often used as a grand
front wall, boundary wall, acoustic wall, or premium residential wall. EstateWall can be finished
with a custom letterbox, lighting, gates and slat infills for the ultimate designer look.

20 Commercial Acoustic & Boundary Walls 21

 SlimWall
Premium fencing and cost effective...
Wall Heights: up to 2100mm
Panel Span/Post Centres: 2420mm
Panel Width: 50mm
Post Dimensions: 90mm (W) x 90mm (D)

TrendWall
Our most cost effective wall option.
Wall Heights: up to 2100mm
Panel Span/Post Centres: 2500mm or 2800mm
Panel Width: 40mm
Post Dimensions: 150mm (W) x 100mm (D)

VogueWall
Versatile enough to suit any architectural style.
Wall Heights: up to 300mm
Panel Span/Post Centres: 2600mm, 2900mm or 3200mm
Panel Width: 75mm
Post Dimensions: 250mm (W) x 150mm (D)

EstateWall
Emulates the dimensions of a brick wall with large piers.
Wall Heights: up to 3000mm
Panel Span/Post Centres: 2700mm, 3000mm or 3300mm
Panel Width: 75mm
Post Dimensions: 350mm (W) x 235mm (D)

Slats & Gates

Solid panel sliding or
Modular hinged
composite gates.
Maintain access with
acoustic integrity.
Complete kits including
hinges and
latches.
All wall styles are designed
to seamlessly accommodate
slats or infills.

22 Commercial Acoustic & Boundary Walls 23

Installation
Modular Wall Systems have an in-house
installation team who oversee the whole
installation project. Because they are in-house
they guarentee a seamless transition from design
approval through to product manufacture and
final installation. The Modular Wall Systems team
have managed design and installations for some
of Australias largest companies in regions as
harsh and remote as Karratha, WA (Wind region
D). They have an experienced team of accredited
and licensed commercial installers with a proud
record of zero site hours lost through injury.
With extensive tier 1 and mining site experience
they offer a complete and seamless service from
concept through to delivery.
Design & Engineering
With vast experience on all levels, Modular Wall
Systems have managed design and installation for
some of Australias largest companies.
Their engineering designers will assist contractors
in completing a project on time and on budget,
using the latest and most up to date computer
programs to design and model your complete wall
and footing solution. Using leading edge structural
analysis engineering software, they design and
construct the most robust structures from the
ground up to ensure your project is completed as
cost effectively as possible.

24 Commercial Acoustic & Boundary Walls 25

APLNG Upstream for
Origin Energy, Conoco Phillips
& Sinopec JV GuardianWall
In direct response to exacting requirements
for a multi-million dollar gas extraction project,
Modular Wall Systems developed the
ThermaMax panel.
A modular thermal heat control solution not
previously available. This was specifically used
to provide a thermal security perimeter to open
flare burn off points and reducing temperatures
by up to 150C.
Case Study 1
New Premium Community within a short drive of Sydney
NSW

Challenge
The developer set out to create a new premium, master-planned community
in NSW which would offer a diverse range of home options and the very
best in modern indoor/outdoor living. The locality of the development
situated within a short drive of Sydney. This presented the developer with
a challenge in delivering an estate which would stand out from the rest and
deliver on the vision without comprimise. It was evident that many retaining
walls would be required to the boundaries of new home lots and these
would then need to accept fencing on top.

Solution
After consultation with the development manager and designers, Modular
Wall Systems proposed to use our SlimWall fencing which would integrate
retaining wall heights up to 750mm. This enabled the developer to minimise
contractors and save money on the overall project cost due to the SlimWall
retaining on the boundary and extending to the finished fence height.
The solution addressed the vision to create a premium estate by offering
a premium fence to every rear and side boundary, promoting a consistent
look and feel throughout the estate while creating private outdoor havens
for each property due to the premium aesthetic and acoustic properties
inherent in each and every SlimWall. This means the development now
has a point of difference to other new estates within the region and has
contributed to not only increased interest from potential clients, but faster
sales velocity of registered lots.
The developer is so pleased with the solution, they have now commissioned
use of our premium VogueWall for the dress circle within the estate and
further utilising our expanded range of TerraFirm composite retaining
panels to retain up to 3m where needed in addition to continuing the roll out
of the SlimWall fencing and integrated retaining solution for the rest of the
development.

28 Commercial Acoustic & Boundary Walls 29

Case Study 2
An Aesthetically Superior Versatile Noise Barrier
Northern Road, Penrith, NSW

Challenge
Lend Lease in conjunction with Abi Group required a noise attenuation wall
along The Northern Road upgrade project at Jordan Springs. The project
needed to meet strict conditions of the Roads and Maritime Service (RMS)
R271 specification, including extended design life and impact resistance.
Together with high acoustic performance, a key component of the solution
was to maintain a superior aesthetic look similar to a BarrierWall built by
Modular Wall Systems in the adjacent award winning Urban development
Jordan Springs. Not without construction challenges either, our team
also needed to design with integrated retaining panels and pedestrian
interaction in mind.

Solution
Modular Wall Systems worked with PND Civil to present a high performing
and cost-effective solution. The unique GuardianWall incorporated
AcoustiMax75 panels to comfortably exceed all requirements including the
required 31+RW (Weighted Sound Reduction Index) ensuring outstanding
noise abatement. But the stand-out feature of this wall was the cutting edge
aesthetics. The customised design ensured a simple, singular beam footing
that integrated with the existing retaining wall. A unique characteristic of
the panels was a fit for purpose UB infill by Modular Wall Systems that
ensured a like finish on both sides, eliminating the inferior, yet common
trait, of having a good and bad side. Given the benefits of GuardianWall
requires no heavy lifting equipment at time of installation, contractors
installed it with ease and within a very short time frame.

30 Commercial Acoustic & Boundary Walls 31

Case Study 3
Acoustic Solutions for Service Stations
Caltex, Guilford, NSW

Challenge
A Caltex service station in Sydneys west had to construct an acoustic and
visual wall to shield adjacent neighbours from the operational noise of a 24
hour Star Mart service station. Owing to an unstable existing retaining wall
between the construction site and neighbouring properties, the solution
needed to encompass a complex cantilevered post system to transfer wind
loading onto stronger areas of soil. An extended design life was also a key
requirement.

Solution
The GuardianWall system, utilising galvanised UB support columns, was
deemed suitable for this project. A unique GuardianWall solution was
quickly designed and fabricated by Modular Wall Systems to ensure the
residents were not exposed to construction noise. The requirement for the
top of the wall to meet specific height Reference Levels imposed by Fairfield
City Council resulted in significant challenges when completing the footing
foundations. However, persistence and ingenuity resulted in a fully compliant
project. The final GuardianWall design was 1.5m - 3.0m high and 76.4m
long, comprising of 29 individual cantilevered posts and AcoustiMax 75
panels which exceeded the required 20+RW (Weighted Sound Reduction
Index) acoustic, subtle values. A final lick of paint resulted in a highly
professional and subtle practical noise barrier with 40+ year design life.

32 Commercial Acoustic & Boundary Walls 33

Case Study 4
McDonalds Chooses Modular Wall Systems as their
Acoustic Soultion
McDonalds, Mossvale, NSW

Challenge
When leading global Foodservice retailer McDonalds builds a new
restaurant they rely on the best and so Modular Walls Systems was specified
on the plans by Richmond+Ross consulting engineers for this new store
construction. The development application (DA) for the site on the corner
of Robertson Road and Argyle Street in Moss Vale came with council
requirements of a perimeter acoustic barrier wall shielding the drive-thru
and car-park activity from neighbouring residents. Given its a custom
design McDonalds store (that will not be replicated anywhere in Australia)
specifically tailored to link the restaurant with the heritage and character of
Moss Vale, aesthetics of the perimeter wall was critical.

Solution
The solution offered by Modular Wall Systems was a 70 metre long x
up to 2.4 metre high VogueWall utilising the sound reflecting and high
impact resistant AcoustiMax 75 panels providing a noise reduction of
almost 30dBa. The whole wall was fitted to the top of the new core-filled
block wall by core-drilling and grouting core-hole post receptors into the
block wall. Because of its decorative and versatile design, the VogueWall
perfectly met the aesthetic requirements. Testament to the success of this
acoustically rated wall is that Modular Wall Systems is now assisting the
construction team with another acoustically rated wall at McDonalds in Bligh
Park by providing a turnkey solution from concept drawings, detailed design
through to installation.

34 Commercial Acoustic & Boundary Walls 35

Case Study 5
Customised Child Care Acoustic Solution
Maddingley Early Learning Centre Maddingley, VIC

Challenge
Modular Wall Systems was given the challenge to come up with a cost
effective acoustic solution that had to comply with strict council criteria
for the Maddingley Early Learning Centre. Firstly, a robust panel density
specification of 22kgs m2 was determined by the clients acoustic consultant
that had to be met or exceeded. Having previously worked on acoustic
solutions for many Early Learning Centres this challenge saw the team at
Modular Wall Systems in familiar territory. As the Early Learning Centres
location adjoins residential housing, the solution had to not only shield
local residents from the playground noise, but resolve their request for an
aesthetically pleasing fence.

Solution
The noise abatement panel that was developed for the project was a
modified version of Modular Wall Systems AcoustiMax50 with an
additional integrated central fibre cement layer. The customised panels
ingeniously utilised the typical SlimWall support posts so from the outside
the system looked like an aesthetically pleasing SlimWall. The SlimWall
fence measuring 2.1m high x 155m long, utilising this upgraded panel was
instrumental in shielding local residents from the playground noise, as well
as providing an extremely secure perimeter ensuring the childrens safety.
The Maddingley Early Learning Centre along with their acoustic consultant
were extremely pleased by the end result, which only took 11 days to install.
Modular Wall Systems provided a turnkey solution from concept drawings,
detailed design and engineering through to installation.

BEFORE

36 Commercial Acoustic & Boundary Walls 37

Case Study 6
Noise Wall and Sound Absorbing Wall Solution
Smithfield RSL, Gaming Lounge, Smithfield, NSW

Challenge
Smithfield RSL were undergoing an extension of their gaming lounge and
turned to Modular Wall Systems for a noise abatement solution to shield
neighbours and alleviate their noise concerns. Local council had imposed
strict mandatory acoustic regulations as part of the renovation which
included both a sound absorbing requirement as well as a high transmission
loss. Additionally, the acoustic wall required complex installation in and
around old and new storm water pipes and pits. Finally, the noise mitigation
solution located near the entry and exit stairs of the customer driven premise
located along Sydneys busy Cumberland Highway, had to be aesthetically
welcoming.

Solution
The solution offered by Modular Wall Systems included a custom-designed
GuardianWall system measuring 4.5m 5.3m tall and 47m long that
incorporated our AcoustiSorbPlus panels. Due to the RW rating required,
Modular Wall Systems proposed a modified version of our standard
AcoustiSorb sound absorbing panel. This panel was designed, tested and
acoustically rated specifically for this project. These panels have a perforated
face to absorb sound waves within its core material, resulting in an NRC
rating > 0.9. Working harmoniously with Merlot Constructions, Modular
Wall Systems installed the required walls in several carefully planned and
calculated site visits. Base plates and large pad footings were used where
post embedment depth could not be achieved overcoming challenges from
the old and new storm water pipes and pits. The pre-finish internal panel
skins meant there was no requirement for painting on the inside following
installation and the outside was painted in a colour to seamlessly blend into
the rest of the development.

38 Commercial Acoustic & Boundary Walls 39

Case Study 7
Acoustic Solutions for Aged Care Facilities
Bupa Aged Care, Sutherland, NSW

Challenge
Bupa Aged Care built a new facility along the busy Princes Highway in
Sutherland, Sydney. The original council plans called for a timber fence
along the main road boundary, which was quickly deemed unsuitable due to
the high traffic noise and unappealing veneer.

Solution
Bupa sought out a more aesthetically pleasing solution to match the
prestigious image of their premier facility and quickly settled upon the
VogueWall system, which utilises the AcoustiMax75 panel.Modular Wall
Systems worked closely with Bupa, local council and Taylor Constructions
to design a wall that not only blended with the surrounding landscape,
but carefully navigated between the existing trees that had a preservation
order on them. The minimal impact design of the Modular Wall Systems
post footing was a perfect fit for this application. To enhance the natural,
landscaped feel of the wall, setback bays were installed every 9 metres
and a designer-series stone cladding applied. The final touch included
painting in Iron Stone and a non-sacrificial anti-graffiti top coat to ensure a
sophisticated finish that will last for many years to come.

40 Commercial Acoustic & Boundary Walls 41

Case Study 8
Dual Panel Noise Attenuation Screen (custom project)
Readings taken during demolition
St George Hospital, Kogarah, NSW outside the callcentre averaged at: 78dB
Readings taken inside the call centre
averaged at: 48dB
This equates to an average decibel
Challenge reduction from outside to inside of 30dB
The St George Hospital in Kogarah, NSW recently upgraded its premises Note: Every 5dB reduction is a halving of the sound level to
the human ear
The construction noise during the renovation was adversely affecting the
hospitals customer service call centre that was located within 10 metres
of the demolition works. The option to relocate the call centre to another
location within the hospital was too costly and without a quick noise
mitigation solution, hospital management was considering adjourning the
construction works.

Solution
Modular Wall Systems designed and constructed a customised solution for
this project based on the distinctive and challenging acoustic requirements.
A 4m high double panel system was installed on the outer face of the
building to surround the call centre. An air gap in between the panels
provided superb acoustic insulation and a cavity to reduce reverberation.
A custom mounting system was developed to suit the site resulting in a very
fast and efficient installation. The entire solution was installed in just 6 days
and an eventual noise reduction of 40dW (weighted level of difference) was
achieved. This is equivalent to an 8 fold audible reduction. Another example
of how Modular Wall Systems is in the forefront of innovation and is able
to custom design a noise abatement solution for its clients based on their
unique requirements.

BEFORE

42 Commercial Acoustic & Boundary Walls 43

Case Study 9
Supermarket Roof Top Air Conditioning
Sound Absorbing Wall Solutions
Woolworths Supermarket, Belrose, NSW

Challenge
The demolition and part closure of a shopping centre prompted Woolworths
supermarket in Belrose to relocate their roof top air conditioning units to
stay operational. The new location of the air conditioning units was in close
proximity of built-up units escalating complaints from its residents. The
solution of a noise attenuation barrier had to be aesthetically pleasing for the
supermarket located in the busy Stockland Shopping Centre encircled by
suburban housing and infrastructure. One of the focal challenges was that
there was no real place for Modular Wall Systems to mount the vertical wall
member too.

Solution
Our engineering team went to work and a solution was designed so that the
wall could be fixed to a track, which aligned to a girt underneath the metal
roof skin. The panels then stood vertically in the track and using tie rods
tensioned down to the base track. Diagonal cables were then mounted to
the top lineal and fixed off to an appropriate anchor point on the roof with
custom made brackets. The premium performing AcoustiSorb75 panels
that are only available from Modular Wall Systems were easily situated and
installed on the roof top premise. A sound level measurement was tested
atthis location before and after the installation of the AcoustiSorb wall. No
discernible difference was measured meaning that the AcoustiSorb75
was absorbing the sound as required with no reflective transmission back
towards the measuring device. As the leading manufacturers of cost effective
acoustic and boundary walls, Modular Wall Systems have designed wall
systems that offers a solution for every challenge.

44 Commercial Acoustic & Boundary Walls 45

KFC Restaurants
Modular Wall Systems have provided
acoustic walls to shield local residents from
the noise associated with McDonalds
drive-throughs across Australia. These walls
not only shield residents from noise, but
provide an attractive perimeter wall and
improve security.

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1300 556 957