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Purpose
To familiarize students with laboratory instrumentation, sensors, and calibration
techniques.
Write-up
These are individual laboratory reports due in one week from your lab session.
Briefly describe the objective of this laboratory, the tests performed, and testing
conditions. Include any problems or deviations you observed during the tests. In
addition include discussion points below.
Lab Activity
The goal of many mechanical laboratory tests is to measure the stress-strain
behavior of materials. Within soil mechanics, it is also important to know the water
pressure within the porous space, as that will change the effective stress within the
soil. In this lab session, we will calibrate three commonly used pieces of equipment
in soil mechanics laboratories and generate relationships between engineering units
and output from sensors and transducers.
Load cells are used in many soil mechanics tests where the force applied to a
sample needs to be measured. Over the course of this semester, a load cell will be
used in automatic consolidation, direct shear, and triaxial testing. In computer
controlled testing, load cells are also used in a feedback operation that monitors the
load being applied to the sample so a computer algorithm can ensure that the
system is applying the correct amount of force on the sample.
LVDT Procedure:
1. Record a zero measurement and determine units of output.
2. Depress the LVDT shaft to at least 10 different lengths and record the output.
3. Record all necessary data on provided data collection sheet.
4. Take measurements of the output voltage during loading and unloading, and
repeat the sequence (including three total zero readings).
Pressure Transducer (Figure 3)
Pressure transducers measure fluid pressure in a closed system by depressing a thin
metal membrane and recording the magnitude of the strain in the membrane as a
voltage. To calibrate the response, a pressure transducer is connected to a stand
pipe with a known height of water above the sensor. Then, as you increase or
decrease the height of water above the sensor and record the output voltage of the
pressure transducer, the calibration curve may be obtained.
Figure 3: Typical pressure transducers: (a) analog transducers, (b) low-cost pressure
transducers, and (c) pressure transducer with digital readout (Source:
www.omega.com).
Pressure transducers are used in several soil mechanics tests, including hydraulic
conductivity and triaxial tests. The information collected by pressure transducers
are vital to understanding undrained triaxial tests as pore pressures inside the
sample may increase or decrease depending on the initial effective stress condition
and the void ratio of the specimen.
Caliper (Figure 4)
Even though calipers do not need calibration, they are precision instruments that
are commonly used in laboratory to measure dimension of bodies. In soil mechanics
laboratories, they are used to measure the dimensions of cells and samples and the
measurements are used in the calculation of the laboratory results. There are
different types of calipers, including calipers with dial and digital displays for which
the readout is obvious (Figures 4b and c).
(a) (b)
(c)
Figure 4: Typical calipesr: (a) vernier-scale analog caliper, (b) dial caliper, and (c)
digital caliper (Source: wikipedia.com & www.physics.smu.edu).
There is another type of caliper that uses both a primary and a secondary (Vernier)
scale to make precise and high resolution measurements of dimensions (Figures 4a
and 5). The scales are read as follow (Figure 5b): The zero marking in the secondary
scale indicates the coarse measurement in the primary scale, in the figure, that
value is 3 mm. To evaluate the decimals in the measurement, find the best
alignment between the indicators in the primary and secondary scales and read the
value the secondary scale (i.e., the decimals in the measurement). The value in the
figure is 0.58 mm. The complete measurement is 3.58 mm. Note that the
measurement resolution of the Vernier caliper in the example is 3.58 mm. The
Vernier caliper in your lab may have different resolution.
(a) (b)
Figure 5: Views of the primary and secondary (vernier) scales on a Vernier caliper
(Source: wikipedia).
=
( meas i )2
N 1
of all the measurements for the diameter, height and
Memo/Discussion:
1. Calibration curves (plot engineering units on y-axis and voltage on x-axis) for
each sensor.
2. Develop linear correlations to estimate engineering units from output voltage.
3. What is the error of each transducer in terms of engineering units? Is this
acceptable?
4. What do you think the applicability of your calibration curves are for a
load/pressure/deformation that is 5 times the maximum value you recorded?
Is the error the same, smaller, or larger than that inferred from your
calibration?
5. What would be the value of standard deviation if there is no error in the
caliper measurements?
6. Include all sample calculations.
7. Remember to include your data collection sheet with your lab report!