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Energy & Fuels 2008, 22, 13131317 1313

Calcium Ethoxide as a Solid Base Catalyst for the


Transesterication of Soybean Oil to Biodiesel
Xuejun Liu, Xianglan Piao, Yujun Wang,* and Shenlin Zhu
State Key Laboratory of Chemical Engineering, Tsinghua UniVersity, Beijing 100084, China

ReceiVed August 29, 2007. ReVised Manuscript ReceiVed NoVember 20, 2007

In this work, calcium ethoxide is proposed as a catalyst for the transesterication of soybean oil to biodiesel
with methanol and ethanol. First, calcium ethoxide was synthesized through a calcium reaction with ethanol.
Then, its physical and chemical characteristics were determined using instrumental methods such as
Brunauer-Emmett-Teller surface area measurements, scanning electron micrographs, and particle size
distribution measurements. The effects of the mass ratio of catalyst to oil, the molar ratio of methanol to oil,
and the reaction temperature were studied to optimize the reaction conditions. The experimental results showed
that the optimum conditions are a 12:1 molar ratio of methanol to oil, the addition of 3% Ca(OCH2CH3)2
catalyst, and a 65 C reaction temperature. A 95.0% biodiesel yield was obtained within 1.5 h in these conditions,
and the activation energy was 54 149 J/mol. It also indicated that the catalysis performance of calcium ethoxide
is better than that of CaO. Besides, a 91.8% biodiesel yield was obtained when it catalyzed soybean oil to
biodiesel with ethanol.

1. Introduction terication of vegetable oils to biodiesel, most supported alkali


catalysts and anion exchange resins exhibit a short catalyst
Fatty acid methyl esters are known as the sources of biodiesel,
lifetime because the active ingredients are easily corroded by
which is synthesized by the direct transesterication of vegetable
methanol.9,10 Some researchers found that alkaline-earth oxide
oils with a short-chain alcohol in the presence of a catalyst.
compounds, such as CaO and SrO, have a slight solubility in
The transesterication reaction can be carried out using both
methanol and have good catalytic activity and a long catalyst
homogeneous (acid or base) and heterogeneous (acid, base, or
lifetime.11,12
enzymatic) catalysts.1,2 Homogeneous base catalysts provide
much faster reaction rates than heterogeneous catalysts, but it Gryglewicz studied the alkaline-earth metal alkoxides as
is considerably more costly to separate homogeneous catalysts catalysts for alcoholysis reactions in terms of the synthesis of
from the reaction mixture.3,4 di(2-ethylhexyl) adipate and an oligomeric ester of neopentyl
Heterogeneous catalysis has many advantages, such as being glycol and found that magnesium methoxide and calcium
noncorrosive, being environmentally benign, and presenting alkoxides appear to be active catalysts for the transesterica-
fewer disposal problems. These catalysts are also much easier tion.13 Gryglewicz12 and Liu et al.14 studied calcium methoxide
to separate from liquid products, and they can be designed to as a solid base catalyst to catalyze the transesterication of
give a higher activity and selectivity and to have longer catalyst soybean oil to biodiesel and found that it has excellent catalytic
lifetimes. Many types of heterogeneous catalysts, such as activity and a long catalyst lifetime. In this research, we studied
alkaline earth metal oxides, anion exchange resins, and various calcium ethoxide as one of the alkaline-earth metal alkoxide
alkali metal compounds supported on alumina or zeolite, can catalysts for the transesterication of soybean oil to biodiesel.
catalyze many types of chemical reactions, such as isomeriza-
tion, aldol condensation, Knoevenagel condensation, Michael (7) Suppes, G. J.; Dasari, M. A.; Doskocil, E. J.; Mankidy, P. J.; Goff,
M. J. Transesterication of soybean oil with zeolite and metal catalysts.
condensation, oxidation, and transesterication.58 In transes- Appl. Catal., A 2004, 257, 213223.
(8) Kabashima, H.; Katou, T.; Hattori, H. Conjugate addtion of methanol
* To whom correspondence should be addressed. Telephone: +8610- to 3-buten-2-one over solid base catalysts. Appl. Catal., A 2001, 214, 121
62773017. Fax: +8610-62770304. E-mail: wangyujun@ 124.
mail.tsinghua.edu.cn. (9) Ebiura, T.; Echizen, T.; Ishikawa, A.; Murai, K.; Baba, T. Selective
(1) Vicent, G.; Coteron, A.; Martinez, M.; Aracil, J. Application of the transesterication of triolein with methanol to methyl oleate and glycerol
factorial design of experiments and response surface methodology to using alumina loaded with alkail metal salt as a soid-base catalyst. Appl.
optimize biodiesel production. Ind. Crops Prod. 1998, 8, 2935. Catal., A 2005, 283, 111116.
(2) Freedamn, B.; Pryde, E. H.; Mounts, T. L. Variables affecting the (10) Veldurthy, B.; Clacens, J. M.; Figueras, F. Correlation between
yields of fatty esters from transesteried vegetable oils. J. Am. Oil Chem. the basicity of solid bases and their catalytic activity towards the synthesis
Soc. 1984, 61, 16381643. of unsymmetrical organic carbonates. J. Catal. 2005, 229, 237242.
(3) Ma, F.; Hanna, M. A. Biodiesel production: a review. Biotechnol. (11) Liu, X. J.; He, H. Y.; Wang, Y. J.; Zhu, S. L. Transesterication
Tech. 1999, 70, 115. of soybean oil to biodiesel using SrO as a solid base catalyst. Catal.
(4) Kim, H. J.; Kang, B. S.; Kim, M. J.; Park, Y. M.; Kim, D. K.; Lee, Commun. 2007, 8, 11071111.
J. S.; Lee, K. Y. Tranesterication of vegetable oil to biodiesel using (12) Gryglewicz, S. Rapeseed oil methyl esters preparation using
heterogeneous base catalyst. Catal. Today 2004, 93, 315320. heterogeneous catalysts. Bioresour. Technol. 1999, 70, 249253.
(5) Schachter, Y.; Herman, P. Calcium-oxide-catalyzed reactions of (13) Gryglewicz, S. Alkaline-earth metal compounds as alcoholysis
hydrocarbons and of alcohols. J. Catal. 1968, 11, 147158. catalysts for ester oils synthesis. Appl. Catal., A 2000, 192, 2328.
(6) Xie, W. L.; Peng, H.; Chen, L. G. Transesterication of soybean oil (14) Liu, X. J.; He, H. Y.; Wang, Y. J.; Zhu, S. L. Calcium methoxide
catalyzed by potassium loaded on alumina as a solid-base catalyst. Appl. as a solid base catalyst for the transesterication of soybean oil to biodiesel
Catal., A 2006, 300, 6774. with methanol. Fuel 2007, in press, available online 19 July 2007.

10.1021/ef700518h CCC: $40.75 2008 American Chemical Society


Published on Web 01/31/2008
1314 Energy & Fuels, Vol. 22, No. 2, 2008 Liu et al.

Figure 1. SEM image of Ca(OCH2CH3)2.

The physical and chemical characterizations of calcium ethoxide was as follows: First, the catalyst was dispersed in methanol under
were analyzed with some instrumental methods. Then, the magnetic stirring. Then, the soybean oil was added into the mixture
effects of various reaction conditions on the biodiesel yields and heated by water circulation. The amount of soybean oil was 28
were investigated. mL every time. After the reaction, the excess methanol was distilled
off under vacuum and the Ca(OCH2CH3)2 catalyst was separated
by centrifugation. After removal of the glycerol layer, the biodiesel
2. Experimental Section was collected for chromatographic analysis.
2.1. Materials and Catalyst Preparation. Ca(OCH2CH3)2 was 2.4. Analysis. The biodiesel samples were analyzed in an HP
synthesized in a 100 mL glass reactor with a condenser. The
magnetic stirring rate was 800 rpm. The reaction procedure was as
follows: First, calcium was dispersed in ethanol under magnetic
stirring. Then, it was heated to 65 C by water circulation. The (2)
reaction can be expressed by eq 1. After 8 h of reaction, ethanol
was rst distilled off under vacuum. Then, the catalyst was dried
in an oven at 105 C for 1 h.
65 C 5890 gas chromatograph equipped with a ame ionization detector
Ca + 2CH3CH2OH ) Ca(OCH2CH3)2 + H2v (1) and a capillary column HP-INNOWAX (30 m 0.15 mm 0.25
Rened soybean oil was purchased from Tianjin Jiali Oil Plant. m). Four microliters of the upper oil layer were dissolved in 300
The fatty acid composition consisted of 12.5% palmitic acid, 5.2% L of n-hexane and 100 L of the internal standard solutions
stearic acid, 23.5% oleic acid, 47.8% linoleic acid, 10% linolenic (heptadecanoic acid methyl ester-n-hexane solution) for gas
acid, and traces of other acids. Methanol was analytical reagent chromatography (GC) analysis. Samples (1 L) were injected by a
grade and was purchased from Beihua Fine Chemical Co., Beijing. sampler at an oven temperature of 220 C. After an isothermal
Analytical reagents (e.g., standards for high performance liquid period of 4 min, the GC oven was heated at 10 C/min to 230 C
chromatography (HPLC)) were of high grade and were obtained and held for 7.5 min. Nitrogen was used as the carrier gas at a
from Sigma Chemical Co. All other chemicals were analytical ow rate of 2 mL/min measured at 20 C and as the detector make
reagents and were purchased from Beihua Fine Chemical Co., up gas at a ow rate of 30 mL/min. The inlet pressure was 96.4
Beijing. kPa. The split ratio was 10:1. The injector temperature and detector
2.2. Apparatus and Procedure. The Brunauer-Emmett-Teller temperatures were 300 and 320 C, respectively.
(BET) surface area, total pore volume, and pore size distribution The biodiesel yield in each experiment was calculated by the
of Ca(OCH2CH3)2 were measured with a Quantachrome Autosorb- following expression:
1-C chemisorption-physisorption analyzer. A weighed sample of
the catalyst was prepared by outgassing for 1.5 h at 423 K on the mactual Cesters n Vesters
yield ) 100% 100%
degas port. Adsorption isotherms were generated by dosing nitrogen mtheoretical moil
onto the catalyst in a bath of liquid nitrogen at approximately 77 Cesters n Voil Cesters n
K. The BET surface area was calculated from the adsorption 100% 100%
branches in the relative pressure range of 0.050.25 bar, and the moil Foil
total pore volume was evaluated at a relative pressure of about 0.99 where both mactual [g] and mtheoretical [g] are the masses of methyl
bar. The pore size distribution was calculated from the desorption ester; moil [g] is the mass of the vegetable oil that was used in the
branches using the BarrettJoynerHalenda (BJH) method. The reaction; Cester [g/mL] is the mass concentration of methyl ester
particle size distribution was measured using a Malvern Mastersizer which was acquired by GC; n is the diluted multiple of methyl
MICRO-PLUS laser particle size analyzer and evaluated by a ester; Foil [g/mL] is the density of the vegetable oil; and Vesters [mL]
volume concentration. An FTIR-8201 (PC) infrared spectropho- and Voil [mL] are the volumes of crude ester layer and vegetable
tometer was used to identify the surface group of the catalyst. oil, respectively.
Scanning electron microscopy (SEM) observations were performed
on a Hitachi JEOL JSM 7401F microscope operating at 1.0 kV.
Thermogravimetry (TG) was performed with a Netzsch TA-449C 3. Results and Discussion
TG analyzer from 25 to 1000 C at a heating rate of 10 C/min 3.1. Characterizations of the Ca(OCH2CH3)2 Solid Base
under air atmosphere. The solubility of the catalyst in methanol
Catalyst. The analyzed results indicate that calcium ethoxide
and ethanol was determined by measuring the calcium concentration
with a HITACHI Z-5000 polarized zeeman atomic absorption possesses a surface area of 15.02 m2/g and a total pore volume
spectrophotometer. of 0.100 cm3/g. It is favorable for use in a slurry reactor. Fig-
2.3. Reaction Procedures. The transesterication reactions (eq ure 1 shows the SEM image of the Ca(OCH2CH3)2 catalyst. It
2) were carried out in a 100 mL glass reactor with a condenser. shows that the surfaces comprise a large number of small pores.
The magnetic stirring rate was 800 rpm. The reaction procedure Figure 2 shows the pore size distribution. It can be seen that a
Transesterication of Soybean Oil to Biodiesel Energy & Fuels, Vol. 22, No. 2, 2008 1315

Figure 2. Pore size distribution of Ca(OCH2CH3)2.

Figure 4. IR pattern of Ca(OCH2CH3)2.

Figure 3. Particle size distribution of Ca(OCH2CH3)2.


large part of the surface area is occupied by pores of relatively
large size between 30 and 100 nm.
Figure 3 shows the particle size distribution of the
Ca(OCH2CH3)2 catalyst. It indicates that it has a broad particle Figure 5. TG/DTA thermogram of Ca(OCH2CH3)2.
size distribution and that a large number of the catalyst particles
are within the size range of 1300 m; the remainder are within
the range of 0.61 m. Particle size distribution can markedly Table 1. Ca2+ Concentration (ppm) in Methanol and Ethanol at
Different Temperatures
affect the settling and ltering characteristics in a slurry reactor,
and a size range of 5200 m is favorable. temperature
Figure 4 shows the IR spectra of Ca(OCH2CH3)2. It can be solvent 20 C 30 C 40 C 50 C 60 C 65 C
seen that the important features appear in the C-H stretching methanol 1 2 9 12 14 36
(28003000 cm-1), -C-H (alkane) bending (1460 cm-1), and ethanol 2 3 5 9 12 38
-C-O (primary alcohol) stretching (10501085 cm-1). The IR
peak between 2000 and 1500 cm-1 is characteristic of CdO solubility of calcium ethoxide in methanol and ethanol at
because of the catalyst surface adsorbed CO2. Figure 5 shows different temperatures. The results indicate that the Ca2+
the TG and differential thermal analysis (DTA) thermogram of concentration increases with increasing temperature, and the
the Ca(OCH2CH3)2 catalyst. It can be seen that Ca(OCH2CH3)2 solubility in methanol is much lower than that of the calcium
begins to decompose at about 350 C, and a clear exothermic methoxide heterogeneous catalyst, which is about 0.04 wt %.14
peak appears between 330 and 400 C. The IR spectrum of Therefore, calcium ethoxide mostly acted as a heterogeneous
Ca(OCH2CH3)2, which was calcined under air at 350 C for catalyst in the transesterication of vegetable oils to biodiesel
1 h, is identical to the spectrum of CaCO3. It indicates that the with methanol or ethanol. The experimental results also indicate
decomposition of Ca(OCH2CH3)2 has formed calcium carbonate. that the biodiesel yield is proportional to the amount of catalyst.
Then, the calcium carbonate began to decompose, and this 3.2. Reaction Results. 3.2.1. Effect of Mass Ratio of Cata-
appears in Figure 5 as a steep slope between 550 and 700 C. lyst to Oil on Biodiesel Yield. The mass ratio of Ca(OCH2CH3)2
The results of the TG analysis indicates that the Ca(OCH2CH3)2 to soybean oil was varied within the range of 0.25-4.0%. The
catalyst is stable under 300 C. biodiesel yield increased with increasing Ca(OCH2CH3)2, and
The solubility of a catalyst in reactants is an important a 95.0% biodiesel yield was obtained by adding 4.0%
characteristic of a solid catalyst. The reaction will be homoge- Ca(OCH2CH3)2 (Figure 6). Therefore, with the addition of more
neous if the catalyst is soluble in reactants. Table 1 shows the catalyst, there was also the faster rate at which the reaction
1316 Energy & Fuels, Vol. 22, No. 2, 2008 Liu et al.

equilibrium was reached because of the increase in the total


number of available active catalytic sites for the reaction.
However, when the catalyst amount exceeded 3.0%, there was
little impact on the biodiesel yield by increasing Ca(OCH2CH3)2.
The biodiesel yield is determined by the surface reaction and
the mass transfer. In this reaction, the optimum addition of
catalyst is 3.0% by weight of oil. Gryglewicz obtained a 93.0%
biodiesel yield at 2.5 h using CaO powder as a solid base
catalyst. Therefore, the catalytic activity of calcium ethoxide is
better than that of CaO.
3.2.2. Effect of the Molar Ratio of Methanol to Oil on
Biodiesel Yield. The stoichiometry of this reaction requires 3
M methanol/1 M triglyceride. Excess methanol was used in this
study to obtain a higher biodiesel yield. The results are shown
in Figure 7. It indicates that the fast reaction rate was obtained
at a high molar ratio. The biodiesel yield was only 70.0% at
Figure 8. Effect of reaction temperature on biodiesel yield. Ca(OCH2CH3)2/
3 h of reaction when the molar ratio of methanol to oil was oil mass ratio, 3.0%; methanol/oil molar ratio, 12:1.
3:1. However, the biodiesel yields all exceeded 93.0% when
the molar ratios were higher than 6:1. Considering both the
biodiesel yield and the saving methanol amount, the optimum
molar ratio of methanol to oil is 12:1.
3.2.3. Effect of Reaction Temperature on Biodiesel Yield.
Reaction temperature can inuence the reaction rate and the
biodiesel yield because the intrinsic rate constants are strong
functions of temperature. Figure 8 shows the effect of the
reaction temperature on the biodiesel yield. It indicates that the
reaction rate was higher at high temperature than at low

Figure 9. Plot of ln k vs 1/T for the transesterication reaction.

Table 2. Transesterication of Soybean Oil to Biodiesel with


Ethanol at Different Temperaturesa
biodiesel yield (%)
temperature 0.5 h 1h 1.5 h 2h 2.5 h 3h
75 C 27.5 40.0 52.3 64.2 81.1 91.8
70 C 3.5 13.3 17.5 21.2 27.6 32.9
65 C 0.1 1.1 1.9 2.9 5.7 8.5
a Catalyst/oil weight ratio, 3%; ethanol/oil molar ratio, 12:1.
Figure 6. Effect of the mass ratio of Ca(OCH2CH3)2 to oil on biodiesel
yield. Methanol/oil molar ratio, 12:1; reaction temperature, 65 C. temperature. The biodiesel yield was only 29.9% at 30 C after
3 h of reaction, and it reached to 93.2% at 65 C after 1.5 h.
Therefore, the optimum reaction temperature for the transes-
terication of soybean oil to biodiesel is 65 C.
In excess of methanol, the transesterication is a pseudo-rst-
order reaction. The overall rate equation (k) can be given as eq 3.
k ) -ln(1 - )/t (3)
where is the biodiesel yield. The average overall reaction rate
constant at different temperatures can be calculated according
to the above experimental data. Besides, the overall reaction
rate constant has a relationship with temperature as follows:
Ea
ln k ) - +C (4)
RT
where Ea is the activation energy, R is the gas constant (J mol-1
K-1), T is the absolute temperature, and C is a constant. Figure
Figure 7. Effect of the molar ratio of methanol to oil on biodiesel 9 gives the plot of ln k versus 1/T for the transesterication
yield. Ca(OCH2CH3)2/oil mass ratio, 3.0%; reaction temperature, 65 reaction. Linear regression analysis of these data gives a slope
C. of -6513.855 with a correlation coefcient of -0.996 93. From
Transesterication of Soybean Oil to Biodiesel Energy & Fuels, Vol. 22, No. 2, 2008 1317

Figure 10. Reaction mechanism for the transesterication of triglyceride with ethanol over the Ca(O CH2CH3)2 catalyst, where R1, R2, and R3
represent the long chain alkyl group.

the plot of ln k versus 1/T, the slope is equal to (-Ea/R). Thus, mechanism could be assumed to be one where that the catalytic
a value for Ea of 54 149 J/mol (12 954 cal/mol) was calculated reactions take place on the surface of calcium ethoxide. The
for the reaction. It indicates that the experimental value of the proposed mechanism of the transesterication reaction by
activation energy in this study is consistent with that reported calcium methoxide with ethanol is given in Figure 10. Alcohol
in the literature for this transesterication using homogeneous and triglyceride are adsorbed on two neighboring free catalytic
catalysts, such as NaOH, KOH, NaOCH3, NaOBu, H2SO4, and sites (O- and Ca+). The surface O- extracts an H+, and Ca+
so on.1517 Noureddini reported activation energies for the adsorbs CH3CH2O- from alcohol. The adsorbed triglyceride
reaction involved in the transesterication of soybean oil to be forms a surface intermediate with the catalyst. The two
in the range of 6400-20 000 cal/mol, and Bernard and neighboring adsorbed species react to result in the formation
co-workers reported these in the range of 800020 000 cal/mol. of a fatty acid methyl and a diglyceride. The diglyceride reacts
3.2.4. Transesterication of Soybean Oil to Biodiesel with with alcohol along similar processes on the surface of the
Ethanol. Biodiesel can be produced by the transesterication catalyst to form glycerol and biodiesel.
of soybean oil with ethanol. The experimental results are shown
in Table 2. It indicates that the reaction rate was slow at low 4. Conclusions
temperature. It cost 3 h to reach a 91.8% biodiesel yield at 75
C. Therefore, calcium ethoxide can also catalyze the transes- From the experimental results, it can be seen that
terication soybean oil to biodiesel with ethanol. It has strong Ca(OCH2CH3)2 has excellent catalytic abilities as a solid base
basicity and can catalyze many transesterication reactions. catalyst. It has a moderate surface area, a relatively broader
Some researchers have proposed some possible mechanisms in particle size distribution, and a better low solubility in methanol
chemical reactions over solid base catalysts.5,1113,18,19 When and ethanol. When it catalyzes the transesterication of soybean
calcium ethoxide is used as a solid base catalyst, the catalysis oil to biodiesel with methanol, the optimal conditions are a 12:1
molar ratio of methanol to oil, the addition of 3.0%
(15) Darnoko, D.; Cheryan, M. Kinetics of palm oil transesterication Ca(OCH2CH3)2 catalyst, a 65 C reaction temperature, and about
in a batch reactor. J. Am. Oil Chem. Soc. 2000, 77, 12631267.
(16) Noureddini, H.; Zhu, D. Kinetics of Transesterication of soybean
1.5 h of reaction time. The reactions are completed under mild
oil. J. Am. Oil Chem. Soc. 1997, 74, 14571463. temperature and pressure conditions. This catalyst can also be
(17) Bernard, F.; Royden, O. B.; Evereff, H. P. Transesterication applied in other chemical reactions as a solid base catalyst.
kinetics of soybean oil. J. Am. Oil Chem. Soc. 1986, 63, 13751380.
(18) Dossin, T. F.; Reyniers, M. F.; Marin, G. B. Kinetics of hetero-
geneously MgO-catalyzed transesterication. Appl. Catal., B 2006, 61, 35 Acknowledgment. The authors would like to thank Professor
45. Yigui Li for his kind help. This work was supported by the National
(19) Hideto, T.; Fuyuki, Y.; Hideshi, H.; Hideaki, K. Self-condensation Basic Research Program (973 Plan, No. 2007CB714302).
of n-butyraldehyde over solid base catalysts. J. Catal. 1994, 148, 759
770. EF700518H

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