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EPIC
JR12:L731/L71121/L2123 J3413:X721
CI/SfB
(52.5) (H1)
April 2014
AquaCell Systems:
Product and Installation Guide
Wavin is credited with inventing and pioneering the use of plastic Inspection Cambers and Silt Traps
pipe for water distribution in the mid 1950s. Constant research Anti-Flood, Non-return Valve
and development has enabled Wavin to maintain its position at
the forefront of plastics technology.
Vortex Flow Control Valves
Fluidic-Amp
Environmental responsibility Fluidic-Cone
Wavin has BS EN ISO 9001: 2000 BSI status and was the first
Infiltration and Attenuation Systems
plastic pipe manufacturer to be accredited to BS EN ISO 1401
AquaCell Modular Storage Units.
Environmental Management Systems.
AquaCell Eco
Wavin is committed to its environmental responsibility, and is
AquaCell Prime
a leading pioneer of systems to conserve and control water. In
production the Company recycles the majority of waste material it AquaCell Core
produces and sets annual targets for energy efficiency, audited by AquaCell Plus
independent certificating bodies.
Introduction to Wavin 4
Contents 5
Overview 6-8
Overview of AquaCell Systems 6-7
Principal Components 8
Ancillary Components 8
Applications 9-14
AquaCell Unit Selector 9
AquaCell Eco 10
AquaCell Prime 11
AquaCell Core 12
AquaCell Plus 13-14
Design and Installation 15-21
Design and Installation Guidance 15-18
Typical Soakaway Installation Method 19
Typical Storage Tank Installation Method 20
Silt Trap 21
Air Vent Design 21
Typical Connections 22-24
Typical Air Vent Connections 22
Typical Connections to AquaCell Units 23
Typical Connection Configurations 24
Typical Details 25-33
Soakaway Non-Traffic Loading 25
Soakaway Traffic Loading 26
On-Line Storage Box Feed 27
On-Line Storage Manifold Feed 28
On-Line Storage Central Pipe Feed 29
Off-Line Storage Box Feed 30
Off-Line Storage Manifold Feed 31
Off-Line Storage Central Pipe Feed 32
Soakaway or Storage Tank With Silt Trap 33
Wavin Stormwater Management 34
Wavin operates a programme of continual product development, and therefore reserves the
right to modify or amend the specification of their products without notice. All information in this
publication is given in good faith, and believed to be correct at the time of going to press. However,
no responsibility can be accepted for any errors, omissions or incorrect assumptions. Users should
satisfy themselves that products are suitable for the purpose and application intended.
AquaCell units are a fully tried and tested modular technique For impervious ground (e.g. clay) or where infiltration
for managing excessive rainfall. Units are assembled to create is not desirable, the geomembrane holds stormwater
an underground structure as either a temporary storage tank or in temporary storage until local drainage flows can
soakaway. accept it for normal disposal.
In combination, they represent a complex need for the most l Significantly reduced flooding risk
intelligent, effective Stormwater Management solutions possible. Controlled,
l reduced-volume release of stormwater
There are 4 types of unit: into existing sewer systems or watercourses
AquaCell Core
AquaCell Core has been designed for use in deep applications,
subject to both regular and heavy traffic loadings, such as cars
and HGVs (for vehicles up to 44 tonnes) (see page 12).
AquaCell Plus
AquaCell Plus has been designed primarily for use in applications
where inspectability is required, and is suitable for use in all
applications from landscaped areas to heavily trafficked areas (for
vehicles up to 44 tonnes) (see page 13).
1. Manifold Configuration this configuration utilizes standard The certificate covers the design data, technical specification,
pipe and fittings (see page 24) installation and maintenance aspects for each unit as follows:
2. Box Configuration this configuration utilizes the AquaCell
units (see page 24)
3. Central Pipe Configuration this configuration utilizes standard
perforated TwinWall pipe and fittings (see page 24)
AquaCell Plus
Approved under BBA Agrment
Certificate No.03/4018, Product Sheet 3
AquaCell Features
The following AquaCell features are applicable to all units
Principal Components
AquaCell Eco Unit AquaCell Prime Unit AquaCell Core Unit AquaCell Plus Unit
6LB025 6LB075 6LB100 6LB200
NOTE: All AquaCell units (Eco, Prime, Core and Plus) have identical dimensions: 1m (L) x 0.4m (H) x 0.5 (W)
Ancillary Components
6LB105
Clip
(Used to hold units
together horizontally)
6UR141 6TW141 6D099 6LB102
UltraRib S/S Adaptor TwinWall S/S Adaptor OsmaDrain S/S Reducer Shear Connector
(Fits into pre-formed socket to (Fits into pre-formed socket to 160mm x 110mm (fits into (Used to hold units
connect to 150mm UltraRib) connect to 150mm TwinWall) pre-formed socket to connect together vertically)
to 110mm OsmaDrain)
6D916 6D129
160mm OsmaDrain OsmaDrain S/S Adaptor
P/E Adaptor Thinwall Clay Spigot
(Fits into pre-formed socket as (For use with 6D916 when
an extension connection piece) connecting to a BS EN 295
Thinwall Clay Spigot)
SA15/2 TA/2
150mm SuperSleve Adaptor 150mm SuperSleve Adaptor
(Fits into pre-formed socket to (For use with 6LB104
connect to 150mm SuperSleve) Flange Adaptor)
NO YES
NO YES
NO YES
NO YES
Will the base of the tank need to be
installed extra deep (ie deeper than
Will the tank be more than 3.82m deep? 3.55m in ideal soil conditions)?
NO YES NO YES
Maximum installation depths (to base units) and minimum cover depths (1)
Typical soil type Typical angle of shearing Maximum depth of Minimum cover depth (m)
installation (m)
Stiff over-consolidated clay (e.g. London clay) 24 0.95 0.30
Normally consolidated silty, sandy clay (e.g. 26 1.05 0.30
alluvium, made ground)
Loose sand and gravel 29 1.2 0.30
Medium dense sand and gravel 33 1.5 0.30
Dense sand and gravel 38 1.9 0.30
(1) These values relate to installations where the groundwater is a minimum of one metre below the base of the excavation. AquaCell Eco units should not be
used where groundwater is present.
Source: BBA
(1) Loosening of dense sand or softening of clay by water can occur during installation. The designer should allow for any such likely effects when choosing an
appropriate value of .
(2) The design is very sensitive to small changes in the assumed value of , therefore, it should be confirmed by a chartered geotechnical engineer. In clay
soils, it may be possible to utilise cohesion in some cases.
(3) Applicable for car parks or other areas trafficked only by cars or occasional refuse collection trucks or similar vehicles (typically one per week).
Assumptions made are:
ground surface is horizontal
shear planes or other weaknesses are not present within the structure of the soil
Source: BBA
Typically for use down to depths of 4.25m (landscaped), 4.1m BBA approved Certificate No 03/4018
(trafficked by cars) and 4m (trafficked by HGVs), to the base of Ideal for all types of shallow and deep projects
the units from ground level, in best soil conditions. including major attenuation and infiltration schemes.
(1) Loosening of dense sand or softening of clay by water can occur during installation. The designer should allow for any such likely effects when choosing an
appropriate value of .
(2) The design is very sensitive to small changes in the assumed value of , therefore, it should be confirmed by a chartered geotechnical engineer. In clay
soils, it may be possible to utilise cohesion in some cases.
(3) Applicable for car parks or other areas trafficked only by cars or occasional refuse collection trucks or similar vehicles (typically one per week).
Assumptions made are:
ground surface is horizontal
shear planes or other weaknesses are not present within the structure of the soil
Source: BBA
Extra lateral loading capacity allows installation at greater depths. BBA approved Certificate No 03/4018
(1) Loosening of dense sand or softening of clay by water can occur during installation. The designer should allow for any such likely effects when choosing an
appropriate value of .
(2) The design is very sensitive to small changes in the assumed value of , therefore, it should be confirmed by a chartered geotechnical engineer. In clay
soils, it may be possible to utilise cohesion in some cases.
(3) Applicable for car parks or other areas trafficked only by slow moving vehicles.
Assumptions made are:
ground surface is horizontal
shear planes or other weaknesses are not present within the structure of the soil
Source: BBA
Inspection chambers
An inspection chamber should precede the inlet pipework
for the AquaCell structure: AquaCell Core and AquaCell Plus
Hydraulic and
Minimum cover depth
Structural Design
AquaCell AquaCell AquaCell AquaCell
All AquaCell units have
Location type Eco Prime Core Plus
identical dimensions: 1m x
0.4m x 0.5m, with a nominal Landscaped/non-trafficked areas 0.3mb 0.3mb 0.3mb 0.3mb
void ratio of 95%. Hydraulic
C
ar parks, vehicle up to 12000 kga
calculations are accordingly
gross mass n/a 0.71 0.75m 0.75m
the same for AquaCell Eco,
Prime, Core and Plus. HA/HGV loading (a) n/a
n/a 1.2m 1.1m
0.3-0.5m
minimum 0.71-0.75m
cover depth minimum
cover depth
Max. depth
to 1.5m
Maximum Maximum
height from Max. depth
Max. depth to 3.45m height from
base of tank to 3.7m base of tank
2m Max. depth
Max. depth to 4.1m 2m
to 4.25m
Max. depth Max. depth
to 5.08m to 4.78m
Non-trafficked Trafficked
This helps minimise
continuous vertical joints
5 in the assembly, and gives
the structure extra stability.
3 3
No extra connectors required with AquaCell
A significant advantage of AquaCell unit design is that
brick-bonding placement does not require extra connectors.
1 1
All four AquaCell units may be placed in this way, unless
inspection channels and cleaning access are required using
2 2
Suitable box Suitable box AquaCell Plus.
system = ? system = ? AquaCell Plus units incorporate integral inspection channels.
4 4
These are designed for combined alignment to create viewing
tunnels at the base of an assembled structure (see page 14).
Source: BBA
l
At least 300mm of fill should be placed before the excavators to damage the edges of the units.
or trucks delivering the backfill are allowed to traffic over the Backfilling
installed units When backfilling AquaCell Eco installations:
l
Compaction plant used over the AquaCell units should not l
Machines placing the material must be located OFF the units
exceed 2300kg/metre width. This will allow the compaction of
l
Only light compaction should be applied to the material
Type 1 sub-base in 150mm layers over the units in accordance
with the Specification for Highways Works l
Backfill with suitable, stone-free, as-dug material
l
All other construction plant should be prevented from trafficking l
First layer should be 300mm thick before using any compaction
over the system once it is installed and surfacing completed, plant
unless a site specific assessment demonstrates that it is
l
NO vibratory mechanism should be used for compacting
acceptable
this first layer
l
In particular cranes should not be used over, or place their
l
Compaction plant must not exceed 2300kg per metre width
outriggers over the system
Construction traffic on site
If construction plant (e.g. excavators or loaders) are likely to run
over the installation:
l
MINIMUM protective cover should be 500mm well-compacted
granular material
l
Only tracked excavators can be used and MUST NOT weigh
more than 14 tonnes.
l
HGVs MUST NOT run over installed AquaCell Eco units
AquaCell Units
100mm
Permeable geotextile*
Pre-formed socket
100mm
AquaCell Units
100mm
Suitable impermeable
geomembrane
Suitable protective
geotextile layer
Pre-formed socket
100mm
6. Wrap the geomembrane around the AquaCell structure and seal to manufacturers
recommendations.*
7. If side connections into the AquaCell units is required, (other than the preformed socket),
use the appropriate Flange Adaptor (6LB104 or 6LB106). Fix the flange adaptor to the unit
using self-tapping screws. Drill a hole through the Flange Adaptor and connect the
pipework. (6LB106 should not be used with AquaCell Eco).
8. In order to prevent silt from entering the tank, clogging inlet pipework and reducing storage
capacity, it is recommended that the Domestic Silt Trap (6LB300) or the standard Silt Trap
(6LB600) is installed prior to the inlet pipework see page 21 for installation guidelines.
9. Wrap and overlap the geotextile covering the entire AquaCell structure, to protect the
geomembrane.
10. Lay 100mm of coarse sand between the trench walls and the AquaCell units and compact.
11. Lay 100mm bed of coarse sand over the geotextile and compact. Backfill with suitable
material.
NB: A storage tank must be vented, and it is recommended that one vent pipe, 110mm in
diameter is provided per 7,500 square metres of impermeable catchment area on a site,
see page 21 for design.
Silt Trap
150mm concrete
plinth Ventilation box
Flange
Connector 150mm x 110mm Reducer
(6LB104) (6UR099)
Geomembrane sealed to
Flange
AquaCell Units
NOTE: It is recommended that all connections and air NOTE: It is recommended that one vent pipe,
vent installations in storage applications (using 110mm in diameter, is provided per 7,500
geomembrane) are made using a Flange Adaptor. square meters of impermeable catchment area
Adhesive or double sided tape should be used on a site. Please contact Wavin Technical Design
between the geomembrane and the flange plate to for further details.
ensure a watertight seal.
Geomembrane wrap
form air vent.
AquaCell Units
Protective
geotextile layer
Geomembrane wrap
AquaCell Units
Protective
geotextile layer
Typical Installation
Procedure
1. Fix OsmaDrain Reducer to the
AquaCell tank.
2. Cut through geomembrane.
3. Insert pipework into OsmaDrain Reducer
to form air vent.
Permeable
Geotextile Wrap Jubilee clip
l
6TW141: TwinWall S/S Adaptor connects
AquaCell Units to 150mm TwinWall
l
6D099: OsmaDrain Adaptor connects
to 110mm OsmaDrain
150mm
pipework to suit
l
4D916: OsmaDrain PE Adaptor connects
to 160mm OsmaDrain
l
6UR141: UltraRib S/S Adaptor connects
Coarse Sand or Non-Angular Granular
Material Base and Surround to 150mm UltraRib
l
6D129: OsmaDrain S/S Adaptor connects
to 150mm SuperSleve clay. (Use an
appropriate reducer, as required, e.g.
6D099)
Connection for storage application using Flange
Adaptor at points other than pre-formed socket,
(for AquaCell Prime, Core or Plus).
Geomembrane Wrap
Protective
geotextile layer Installation Procedure
Flange Adaptor
(6LB104/6LB16) 1. Fix Flange Adaptor to the AquaCell unit
with self tapping screws.
Coarse Sand or Non-Angular Granular 150mm *NOTE: AquaCell Eco is not suitable for side
Material Base and Surround pipework to suit
connection using a Flange Adaptor.
Introduction
The connections shown here in schematic form, are the typical options used to connect
AquaCell unit
AquaCell units to control chambers. They provide a controlled feed assembly
into and out of the AquaCell units, and are used for either infiltration
or attenuation schemes.
Cover and frame
Manifold Connection
Using standard pipes and fittings
150mm/225mm UltraRib/
SuperSleve
Pipe
Sump
NOTE: The configuration of pipes in a manifold arrangement will vary to suit site conditions and aniticipated stormwater intensity.
See pages 28 and 31 for this option in context.
Pipe
Sump
Pipe
Sump
T S
Key
S = AquaCell units soakaway
(See note 2)
S T
T = 250mm Dia Silt Trap
Soakaway
Non-traffic load area Ground level
Notes
1. Soakaways should
be sited at least 5m
Min depth* away from the building
(Ref BS EN 752-4)
Min depth*
Installation
depth*
Ground level
Ventilation box
Precast
150mm concrete surround
Precast concrete
concrete chamber
chamber sections and
sections and A cover slab
cover slab
Flow control
Water Water
flow flow
Sump Sump
A
Water Water
flow flow
Sump
Ventilation box
Precast
150mm concrete surround
Precast concrete
concrete chamber
chamber sections and
sections and A cover slab
cover slab
Flow control
Water Water
flow flow
* *
Sump Sump
A
Water Water
flow flow
Sump
Plan
Cover and frame Flow control
3-pipe manifold
Ventilation box
Precast
150mm concrete surround
Precast concrete
concrete chamber
chamber A sections and
sections and cover slab
cover slab
Flow control
Water Water
flow flow
Sump A Sump
Water Water
flow flow
Sump
Coarse sand or non angular granular 14mm - 20mm single size granular
material base and surround bedding/backfill material
Ventilation box
Precast
Coarse sand or non angular granular 150mm concrete surround concrete
material base and surround chamber
sections and
A cover slab
Weir
wall
Flow
control Water
flow
Sump
A
Long Section
AquaCell unit assembly Geomembrane wrap with outer
protective geotextile wrap
Non-return flap valve
Water
flow
Weir
wall
Plan
Precast concrete 150mm concrete
chamber sections surround
Water
Geomembrane wrap with outer flow
protective geotextile wrap
Ventilation box
Precast
Coarse sand or non angular granular 150mm concrete surround concrete
material base and surround chamber
sections and
cover slab
A
Weir
wall
Flow
control Water
flow
Sump
A
Long Section
AquaCell unit assembly Geomembrane wrap with outer
protective geotextile wrap
Non-return flap valve
Water
flow
Weir
wall
Water
flow
Ventilation box
Precast
Coarse sand or non angular granular
150mm concrete surround concrete
material base and surround
chamber
sections and
A cover slab
Weir
wall
Flow
control Water
flow
Long Section
A Sump
Wavin TwinWall half-perforated pipe
AquaCell unit assembly
Wavin TwinWall half-perforated pipe 14mm - 20mm single size granular Non-return flap valve
bedding/backfill material
Flow control
Water
flow
Water
Water flow during storm event Water flow after storm event flow
Plan
14mm - 20mm single size granular bedding/backfill material
Ground level
110/100mm OsmaDrain
or SuperSleve pipe +
For minimum depth of
adaptor
cover contact Wavin
AquaCell Eco
AquaCell Prime
AquaCell Core
AquaCell Plus
Notes
For bedding specification information refer to page 21.
achieve the optimal solution. rainwater. These reduce the use of potable mains water for non-
potable purposes.
Other Wavin Stormwater Systems Below ground domestic rainwater re-use systems are available.
Oil Separators
A comprehensive range of NS Oil Separators, tested to The Wavin Stormwater
service
EN 858 Class 1 standard and complying with PPG-3 legislation
for England and Wales.
EN 1433 load classes. With outstanding chemical resistance and stormwater management project.
low water absorption: This may be at the very earliest stage or when initial plans have
already been developed. There are no pre-conditions with regards
l PolyChannel SK range: general purpose channel
to you requesting Wavin to become involved.
for applications up to E600
We are ready to:
l PolyChannel SKS range: heavy duty channel
for applications up to F900 l Originate project design
Anti-Flood Valves
l Anti-Flood Valves that comply with EN 13546-1, and Part H1-
Sections 2.8-2.12 of Building Regulations
Wavins stormwater range offers a specialist focus for the most efficient
capture, transportation, cleansing, infiltration, attenuation and re-use of
stormwater at source.
The Wavin Team has the essential experience and design insight
to help engineer the best possible solution, in its widest sense,
every time.
Wavin operates a programme of continuous product development, and therefore reserves the right to modify or
amend the specification of their products without notice. All information in this publication is given in good faith, and
believed to be correct at the time of going to press. However, no responsibility can be accepted for any errors,
omissions or incorrect assumptions. Users should satisfy themselves that products are suitable for the purpose and
application intended.
Wavin Limited
Hazlehead
Crow Edge
Sheffield
S36 4HG