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Books:
Reed-Hill, R.E., Physical Metallurgy, 2nd Ed., East-West Press. 2008
Balasubramaniam,
B l b i R C
R., Callisters
lli t Materials
M t i l S
Science
i and
dEEngineering,
i i
8th Ed., Wiley. 2010
Objective:
To impart knowledge on the arrangement of atoms in materials, defect
structures and their characterization techniques
Structural Metallurgy (MTN 104)
Tutorial instruction
1. Discussion on selected tropics
2. Test on numerical problems on regular intervals,
at the semester end averaging out marks out of 20 20.
3. Overall attendance will carry 5 marks
4 Separate copy for tutorials,
4. tutorials loose sheets will not
checked by TA.
5. Certain tutorial problems will be repeated in mid and
end term examination.
6. Individual calculator is mandatory in tutorial class. Sharing
will not be permitted
permitted.
Structural Metallurgy: Syllabus content
Chapter 3: Microstructure
Structural hierarchy in metal forging, semicrystalline polymer; Deformation
microstructure and crystallographic texture, X-ray pole figure; Solidification
microstructure; Solid-solid transformation; Ni base superalloy
Structural Metallurgy: Syllabus content
Chapter 5: Diffusion
Diffusion in ideal solution; Kirkendall effect; Darkens Equation; Ficks second law;
Mantano method; Determination of intrinsic diffusivities; Temperature dependence
of diffusion coefficient; Chemical diffusion; Grain boundary and surface diffusion
Atomic arrangement
On the
O th periodic
i di ttable
bl off the
th elements:
l t
atom size tends to increase when moving down columns, but
decrease when moving across rows (left to right).
Consequently, the smallest atom is helium with a radius of 0.32 , while one of the
largest is caesium at 2.25 .
Atomic structure of Solids
Atomic
At i bbonding:
di B di fforces d
Bonding develop
l as atoms
t are b
brought
ht iinto
t proximity
i it tto each
h
other. The nature of the bonding forces has a direct effect upon the type of solid
structure which develops and therefore upon the physical properties of the material.
Melting point provides a useful indication of the amount of thermal energy needed to
sever these interatomic (or interionic) bonds.
some solids melt at relatively low temperatures (m.p. of tin = 232C)
ceramics melt at extremely high temperatures (m (m.p.
p of alumina exceeds 2000C)
2000 C).
metallic bonding,
ionic bonding,
covalent bonding
Each atom in a metal donates one or more valence electrons forming a common pool
of electron cloud/gas
cloud/gas. The 'free'
free valence electron in this way is shared among all atoms
(or more specifically among the regular array of positively-charged cations), rather than
associated with an individual atom. The bond results because the metal atoms become
somewhat positively charged due to loss of their electrons while the electron cloud
remains surrounded to them.
Metallic bonding may be seen as an
extreme example of delocalization of
electrons over a large system of
covalent bonds, in which every atom
participates. Therefore, metallic
bonding is more collective in nature
in terms of sharing of the electrons
and non-directional.
Atomic structure of Solids
Ionic bonding: For ionic bond to take place one element is usually electropositive and
other
th iis electronegative,
l t ti th
thus existing
i ti a llarge electronegativity
l t ti it difference.
diff
There is no precise value that distinguishes ionic from covalent bonding, but a difference
of electronegativity of over 1.7 is likely to be ionic, and a difference of less than 1.7 is
likelyy to be covalent.
The ionic bond develops when electron(s) are transferred from atoms of active metallic
elements (electropositive) to atoms of active non-metallic elements (electronegative),
thereby enabling each of the resultant ions to attain a stable closed shell
shell.
Covalencyy is g
greatest between atoms of similar electronegativities.
g
Consider first the formation of a hydrogen molecule. When two hydrogen atoms are very
far apart, they do not interact, and the lone electrons of the atoms stay in their respective
1s gground states. When the atoms come closer , the electron p probablity
y cloud of the 1s
states overlaps. As the 1s orbitals can have two electrons of opposite spin, the sharing
of electrons between two atoms takes place.
Furthermore, the electrons pparticipating
p g in the bonds are tightly
g y bound so that covalent
solids, in general, have low electrical conductivity and act as insulators, sometimes
as semiconductors (e.g. silicon). Carbon in the form of diamond is an interesting
prototype for covalent bonding.
Atomic structure of Solids
Sharing of electrons and the formation of covalent bonds readily occurs between atoms
which have unfilled p orbitals. The p orbitals are directional in nature and hence permit
efficient ovrlapping of the orbitals in the direction of the maximum electron probablity
density.
This process by which s-orbitals and p-orbitals combine to form projecting hybrid sp-
orbitals is known as hybridization. In general, a large degree of overlap of sp-orbitals
and/or a high electron density within the overlap 'cloud' will lead to an increase in the
strength of the covalent bond
bond.
An end-to end overlap of p orbitals giving rise to (sigma) bond. When there is a lateral
overlap of p orbitals, (pi) bonds are said to form.
Atomic structure of Solids
Conductivity: The thermal and electrical conductivities of a solid are, to a large extent,
depend on the presence of free electrons in the solid.
In ionic solids, the electron transfer produces the stable inert gas configuration around
both the cations and the anions. Hence, there are no free electrons in ionic solids.
Likewise, covalent bonding produces the inert gas configuration around atoms sharing
the electrons, with the result that there are no free electrons here either.
Hence, typical ionic and covalent materials are good thermal and electrical insulators.
In contrast, metals have free
f electrons and are therefore
f good conductors off heat and
electricity.
Mechanical properties of solids are dependent on the strength of the bonds as well as
the directional nature of bonding. Solids with strong and directional bonds tend to be
brittle. For example, covalently bonded diamond is very hard and brittle.
As metallic bonds are relatively weak and nondirectional, metals are soft, ductile and
malleable. They can change their shape permanently without breaking.
Ionic solids fall in between covalent and metallic solids in that theyy mayy exhibit a veryy
limited amount of ductility.
Atomic structure of Solids
Crystalline: Periodic arrangement of atoms in 3D
Ex.- Metals, Ceramics etc.
There exists a long range ordering of atoms
Densed,
Densed ordered packing of atoms
The free energy of the crystalline state is always
lower than that of the noncrystalline state.
Theyy belong
g to seven crystal
y systems.
y
Lattice points are located at the corner of the unit cells and, in some cases, at either
faces or the center of the unit cell.
The Bravais Lattices
Crystal Spacelattice Unitcell Number ofnearest
System neighbours, i.e.
neighbours,i.e.
Coordinationno
I.Cubic (1) Simple (Lattice
points at the eight
p g
a=b=c corners of the unit
===90 cell)
Si l cubic=6
Simple bi 6
II Tetragonal
II.Tetragonal (4) Simple (points at the
eight corners of the
a=bc unit cell)
===90
C
CrystalSystem
lS S
Spacelattice
l i U i ll
Unitcell
(13) b
base-centred
t d
(Points at the eight
corners and at two face
centres opposite
pp to
each other)
All parallel
ll l planes
l h
have
same Miller indices.
Crystallographic planes-indexing
-The
The distance between two adjacent parallel planes
of atoms with the same Miller indices is called the
interplanar spacing, dhkl.
a
- for cubic materials : d hkl
h2 k 2 l 2
Lines of lowest indices have the greatest spacing and the greatest
density of lattice points
Angle
A l between
b t two
t planes
l
(h1k1l1) and (h2k2l2)
h1h2 k1k 2 l1l2
cos
h12 k12 l12 h22 k 22 l22
Crystallographic Direction-significance
Metals deform more easily, for example, in directions along which atoms are in
closest contact.
It is much easier to magnetize iron in the [100] direction compared to [111] or [110]
directions. This is why the grains in Fe-Si steels used in magnetic applications are
oriented in the [100] or equivalent directions.
In the case of magnetic materials used for recording media, we have to make sure
the grains are aligned in a particular crystallographic direction such that the stored
information is not erased easily.
Similarly crystals used for making turbine blades are aligned along certain directions
f better
for b tt mechanical
h i l properties.
ti
Crystallographic direction-indexing
Algorithm:
1. Vector repositioned (if necessary) to pass through origin.
2. Read off projections in terms of unit cell dimensions a, b, and c
3. Adjust to smallest integer values
4. Enclose in square brackets, no commas [uvw]
ex: 1, 0, => 2, 0, 1 => [201]
5. Family of [110] directions is designated as <110>
2
16.746r 3
a 2 2
( 4r ) 2
Therefore; APF 3
0.74 4r
22.64r a
2
That is,
is 74% of the volume of the FCC unit cell
is occupied by atoms and the remaining 26% is
empty space.
Atomic packing fraction-BCC
b
Each unit cell has:
eight 1/8 atom at corners
1 full atom at the center
Therefore,
Th f each
h unitit cellll
has (8x1/8)+1=2 atoms
That is,
is 68% of the volume of the BCC
unit cell is occupied by atoms and the
remaining 32% is empty space.
Atomic packing fraction-BCC
Planar atomic density
Example:
p In Iron ((BCC, a=0.287 nm), ) the (110)
( ) plane
p intersects center of 5 atoms
(four and 1 full atom). Calculate the planar atomic density.
Solution :
1
- Equivalent number of atoms 4 1 2 atoms
4
- Area of (110) plane a 2 a a 2 2
2
Planar density, p
(0.287) 2 2
17.2 atoms
nm 2
1.72 1019 atoms/m 2
Linear atomic density
Example: For a FCC copper crystal(a=0.361 nm), the [110] direction intersects 2 half
diameters and 1 full diameter.
Solution :
- The number of atomic diameters intersected by this length
1 1
of line are : 1 2 atomic daimeters
2 2
- The length of the line a 2 0.361 2 nm
2 atoms
i.e. L
0.361 2
3.92
3 92 atoms/
t / nm
3.92 109 atoms/ m
XRaydiffraction
X-rays are usually used as medium to perform diffraction in crystals. It helps in
Identifying the crystal structure
Calculate lattice parameter
(The wave length (0.5 2.5 ) of X-Ray is same as distance between crystal lattice planes).
Measure stresses in the material
Measure crystallographic texture
Generation: When electrons moving at high speeds are directed to a metal target
target,
a small percentage of their kinetic energy is converted into X-Rays.
SomeaspectofXrays
x-rays are electromagnetic radiation of exactly the same nature as light but of very
much shorter wavelength.
x-rays used in diffraction have wavelengths lying approximately in the range 0.5-2.5A,
whereas the wavelength of visible light is of the order of 6000A.
X-ray is much more penetrating than light and could easily pass through the human
body, wood, quite thick pieces of metal, and other "opaque" objects.
By placing a source of x-rays on one side of the object and photographic film on the
other, a shadow picture, or radiograph, could be made, the less dense portions of the
object
j allowing
gaggreater p
proportion
p of the x-radiation to p
pass through
g than the more
dense. In this way the point of fracture in a broken bone or the position of a crack in a
metal casting could be located.
XRayproduction
1 2
KE eV mv
2
e charge of electron 4.8 10 10 esu
V voltage across electrode 30 kV
m mass of electron 9.1 10 28 gm
v velocity just before impact
c
eV h h [ignoring loss of energy]
1
V
Electrons are usually used for this purpose, the radiation being produced in an x-ray
tube which contains a source of electrons and two metal electrodes.
X-rays
y are p
produced at the p
point of impact
p and radiate in all directions.
Most of the kinetic energy of the electrons striking the target is converted into heat, less
than 1 percent being transformed into x-rays.
XRayproduction
Target: The spectrum is caused by the rapid declaration of electrons by the target,
the origin of the characteristic spectrum lies in the atoms of the target metal itself
itself.
If one of the electrons bombarding the target has sufficient kinetic energy, it can knock
an electron out of the K shell, leaving the atom in an excited, high-energy state.
O off the
One th outer
t electrons
l t immediately
i di t l falls
f ll iinto
t th
the vacancy iin th
the K shell,
h ll emitting
itti
energy in the process, and the atom is once again in its normal energy state.
The
eeenergy
e gy e
emitted
ed iss in the
e form
o o of radiation
ad a o o of a de
definite
e
wavelength and is, in fact, characteristic K radiation.
If crystals
l are composed
d off regularly
l l spaced
d atoms - can act as scattering
i
centers for x-rays.
If x-rays have wavelength about equal to interatomic distance in crystal
Wave 1 Resultantwave
A
Constructive A A 2A
A+A=2A
(inphase)
Wave 2
A
Wave 3 Destructive
Outofphase AA=0
A
XRaydiffraction
A beam of X-Rays of wave length , impinging at an angle can be real only if the rays
from each successive plane reinforce each other.
For this to be the case, the extra distance a ray, scattered from each successive plane,
has to travel, i.e., the path difference (PNQ), must be equal to an integral number of
wave length
length, n 1
1
2
n= PN+NQ 2
=2ONsin O
=2dsin
d = interplanar spacing P Q Crystal planes
N
Bragg
gg law n 2d sin Essential condition for diffraction
Therefore the condition for diffraction at any observable angle 2 is < 2d.
2d
For most sets of crystal planes d is of the order of 3A or less, which means that
cannot exceed about 6A.
(2) The diffraction of monochromatic x-rays takes place only at those particular angles
of incidence which satisfyy the Bragggg law.
The reflection of visible light takes place at any angle of incidence.
(3) The reflection of visible light by a good mirror is almost 100 percent efficient.
The intensity of a diffracted xx-ray
ray beam is extremely small compared to that of the
incident beam.
Determination of crystal structure by structure factor rule
XRayfordiffraction
Intensityy as a function of atom p
position ((atomic arrangement)
g )
The resultant wave scattered by all the atoms of the unit cell is called the
structure factor and is designated by the symbol (F).
Intensityy is proportional
p p to square
q of amplitude
p
2
IF
Determination of crystal structure by structure factor rule
Forexample,structurefactorofBCCcell
This cell has two atoms of the same kind located at 0 0 0 and
2 i ( h.0 k .0 l .0 ) 2 i ( h. 12 k . 12 l . 12 )
F fe fe
F f [1 e i ( h k l ) ]
F 2f h (h k l) is
when i even;
F2 4 f 2
Forexample,structurefactoroffCC cell
2 i ( h.0 k .0 l .0 ) 2 i ( h. 12 k . 12 l .0 ) 2 i ( h. 12 k .0 l . 12 ) 2 i ( h.0 k . 12 l . 12 )
F fe fe fe fe
F f [1 e i ( h k ) e i ( h l ) e i ( k l ) ]
generally, in fcc materials, diffraction occur from (111), (200), (220) etc
not from various other planes such as (100), (210), (112), etc.
e i cos i sin
Structure factor indentifies which plane to provide e i e3 i e5 i 1
diffraction and which are not.
e 2 i e 4 i e 6 i 1
2d sin [Bragg's law]
2
sin 2
2
4d
2 2 1 h2 k 2 l 2
2 (h k 2 l 2 ) cubic : 2 2
4a d a
sin 2 (h 2 k 2 l 2 ) [ and a are constant]
d spacing value :
a
d hkl
h2 k 2 l 2
a
d110 0.7 a
2
a
d 200 0.5a
4
a
d 211 0.4a
6
N
Peak intensity depends structure factor
i.e. atomic number Z, and typical (hkl) giving finite F.
F f n e 2 i ( hu kv lw )
n n n
d spacing value :
a
d hkl
h2 k 2 l 2
a
d111 0.58a
3
a
d 200 0.5a
4
a
d 220 0.35a
8
Usedfor
Determiningcrystalorientation
Determining crystal orientation
Determiningthecrystallographicindicesofsurfacemarkings slip
lines twins deformation band
linestwins,deformationband
Crystallographicinformationofphasetransformation
Preferredorientationofpolycrystallinematerials(texture)
Preferred orientation of polycrystalline materials (texture)
Concept and plotting
1. Assume crystal (or unit cell) to be very small so that all crystal planes
passes through center located exactly at the center of a sphere (reference)
2 Crystal planes and their normals extend them till they intersect the sphere
2.
3. The point where normal cut the sphere is called Pole of the plane
4. Plane cutting
g sphere
p trace of a plane
p (great
(g circle))
Poles of cubic crystal
Multiple figures are required to understand planes. Stereographic projections show
all planes in a single figure.
Standard (001) stereographic projection of cubic crystal
Sphere can be symmetrically
divided into four slice
take one quarter at a time.
Z-axis pointing straight
towards you.
Yaxis
xaxis
Interstitial sites
Interstitial sites:
Interstitial atoms usually enter into the void (ex. octahedral/tetrahedral) sites in a
crystal forming solid solution.
The
Th extent
t t off solid
lid solubility
l bilit ddepends
d on th
the compatibility
tibilit b
between
t void
id size
i and d
diameter of the interstitial atoms (e.g. H,C,N,O,B).
fcc bcc
Carbon