Sei sulla pagina 1di 80

This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED.

They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
MATERIAL REQUISITION (TOP SHEET)
ITEM DESCRIPTION: SCRAPER TRAPS, PIG SIGNALERS & QUICK OPENING END CLOSURES
GROUP ITEM CODE: DESTINATION: As per Commercial Documents
MR CATEGORY: II DELIVERY PERIOD: As per Commercial Documents

DOCUMENT NUMBER
( Always quote the Document Number given below as reference )

6921 000 QF MR 9420 B 12/01/2010 16 71


JOB NO. UNIT/ MAIN DOC. SR. NO. REV. DATE DIVN. DEPT.
AREA COST CODE
CENTRE ORIGINATOR
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

NOTES :
1 This page is a record of all the Revisions of this Requisition.
2 The nature of the Revision is briefly stated in the "Details" column below, the
Requisition in its entirety shall be considered for contractual purposes.
3 Vendor shall note the MR category and shall submit his offer in line with the
requirements included in attached 'Instructions to Bidders'.

REV. DATE BY CHK. APPD. DETAILS

A 04/01/2010 PN GD A034 ISSUED FOR BIDS


B 12/01/2010 PN RSB A034 REVISED & REISSUED FOR BIDS

Project: VIJAYPUR DADRI BAWANA PIPELINE PROJECT


ENGINEERS INDIA LIMITED

16 Client: GAIL
Sheet 1 of 4
File Name: D:\MR REV B SCR ADDL.pdf
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited
TAG NO/
SR. NO. ITEM CODE/ [ ID. NO. ] DESCRIPTION QUANTITY

01.00 Design, manufacture, procurement of


materials and bought out components,
assembly at shop, inspection, testing at
manufacturer's works, packing & delivery
of the following, including supply of all
commissioning spares & documentation as
per the enclosed standard & job
specifications, instructions to vendors,
data sheets etc. and other codes and
standards attached or referred.
01.01 TRAPBI12X18 SUPPLY OF 12"X18" OD SCRAPER TRAP WITH 2 Nos
PIG SIGNALLER AS PER DATA SHEET NO. 6921-
000-16-71-DS-12 & 14
01.02 TRAPBI10X16 SUPPLY OF 10"X16" OD SCRAPER TRAP WITH 4 Nos
PIG SIGNALLER AS PER DATA SHEET NO. 6921-
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

000-16-71-DS-13 & 15
01.03 PIGSIGP12 SUPPLY OF PIG SIGNALLER(SUITABLE FOR 2 Nos
INSTALLATION ON P/L) AS PER DATA SHEET
NO. 6921-000-16-71-DS-16
01.04 PIGSIGP10 SUPPLY OF PIG SIGNALLER(SUITABLE FOR 4 Nos
INSTALLATION ON P/L) AS PER DATA SHEET
NO. 6921-000-16-71-DS-17
01.05 QOEC4 SUPPLY OF 4" OD QUICK OPENING END 3 Nos
CLOSURES AS PER DATA SHEET NO. 6921-000-
16-71-DS-18
01.06 QOEC4 SUPPLY OF 4" OD QUICK OPENING END 3 Nos
CLOSURES AS PER DATA SHEET NO. 6921-000-
16-71-DS-19
02.00 << DELETED >>
03.00 << DELETED >>
04.00 << DELETED >>
05.00 Supply of Two Years Operation and Lot
Maintenance Spares, as per enclosed
instructions to vendor
06.00 << DELETED >>
07.00 << DELETED >>
08.00 << DELETED >>
09.00 Drawings and documents as per attached Lot
Vendor Data requirement for all supplies
and services covered above in Sr.Nos.1.00
to Sr.No.8.00

Vendors shall quote prices in EIL Price Schedule except for Sr.No.9.00. Price for
documentation is implied to be included in the prices quoted against Sr.No.1.00 to
Sr.No.8.00

Vendor to note that the numbers given in square '[]' and curly '{}' brackets are
not for their use and meant for store purpose only. Items shall be tagged as per
main equipment Tag No. only.

Project: VIJAYPUR DADRI BAWANA PIPELINE PROJECT


ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: GAIL 6921-000-QF-MR-9420 B


Sheet 2 of 4
File Name: D:\MR REV B SCR ADDL.pdf
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited

LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
DATASHEET
1 DATA SHEET FOR BI-DIRECTIONAL 6921-000-16-71-DS- A
SCRAPER TRAP 12 17/12/2009
2 DATA SHEET FOR BI-DIRECTIONAL 6921-000-16-71-DS- B
SCRAPER TRAP 13 12/01/2010
3 DATA SHEET FOR PIG SIGNALERS 6921-000-16-71-DS- A
14 17/12/2009
4 DATA SHEET FOR PIG SIGNALERS 6921-000-16-71-DS- B
15 12/01/2010
5 DATASHEET FOR PIG SIGNALERS 6921-000-16-71-DS- A
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

16 17/12/2009
6 DATASHEET FOR PIG SIGNALERS 6921-000-16-71-DS- B
17 12/01/2010
7 DATA SHEET FOR QOEC 6921-000-16-71-DS- A
18 17/12/2009
8 DATA SHEET FOR QOEC 6921-000-16-71-DS- A
19 17/12/2009
INSTRUCTIONS
9 SPECIAL INSTRUCTIONS TO 6921-000-QF-IN-
BIDDERS 9420
FORMATS
10 REFERENCE LIST FOR BI- FORM-B
DIRECTIONAL SCRAPER TRAPS, PIG
SIGNALERS AND QUICK OPENING
END CLOSURES
11 LIST OF COMMISSIONING SPARES FORM-L
AND ACCESSORIES
12 LIST OF SPARES AND ACCESSORIES FORM-S
FOR TWO YEARS OF NORMAL
OPERATION
13 COMPLIANCE STATEMENT 6921-000-QF-CS-
9420
14 FORMAT FOR VENDOR DRAWING/ EIL-1641-1923-REV.
DOCUMENT SUBMISSION SCHEDULE 1
DRAWINGS
15 PIG HANDLING SYSTEM FOR BI- 6921-000-16-71- A
DIRECTIONAL SCRAPER TRAP 9420 17/12/2009
CHECKLIST
16 CHECK LIST 6921-000-QF-CL-
9420
STANDARD SPECIFICATIONS
17 STANDARD SPECIFICATION FOR 6-71-0031 3
SCRAPER TRAPS (ONSHORE) 22/11/2006
18 STANDARD SPECIFICATION FOR PIG 6-71-0033 3
SIGNALERS (ONSHORE) 22/11/2006
19 STANDARD SPECIFICATION FOR 6-71-0034 3
QUICK OPENING END CLOSURE 22/11/2006
(BLOW DOWN LINES)
STANDARD INSPECTION TEST PLAN
20 INSPECTION AND TEST PLAN FOR 6-81-0103 1
SCRAPER LAUNCHER/ RECEIVER 02/01/2008
(ONSHORE)
INSTRUCTIONS TO VENDORS
Project: VIJAYPUR DADRI BAWANA PIPELINE PROJECT
ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: GAIL 6921-000-QF-MR-9420 B


Sheet 3 of 4
File Name: D:\MR REV B SCR ADDL.pdf
This drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited

LIST OF ATTACHMENTS
REVISION
SL. REV. REV. REV. REV.
DOCUMENT TITLE DOCUMENT NO.
No.
DATE DATE DATE DATE
INSTRUCTIONS TO VENDORS
21 SPECIFICATION FOR QUALITY 6-78-0001 0
MANAGEMENT SYSTEM REQUIREMENTS 04/06/2009
FROM BIDDERS
22 SPECIFICATION FOR 6-78-0003 0
DOCUMENTATION REQUIREMENT FROM 04/06/2009
SUPPLIERS
GENERAL INFORMATION
23 GENERAL NOTES TO MR FOR 6921-000-QF-GN- B
SCRAPER TRAPS 9420 12/01/2010
or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use. EIL-1641-515 Rev.1 A4-210x297.

ADDENDUM TO STANDARD SPEC.


24 ADDENDUM TO SPECIFICATION NO. 6921-000-16-71-AD- 0
6-71-0031 REV. 3 FOR SCRAPER 03 17/12/2009
TRAPS (ONSHORE)
In case of any subsequent revision of MR or PR, only revised sheets of the
attachments listed above shall be issued alongwith the revision.

GENERAL NOTES:

Project: VIJAYPUR DADRI BAWANA PIPELINE PROJECT


ENGINEERS INDIA LIMITED REQUISITION NO. REV.

16 Client: GAIL 6921-000-QF-MR-9420 B


Sheet 4 of 4
File Name: D:\MR REV B SCR ADDL.pdf
Format No.: EIL-1641-1923 Rev.1

Engineers India Limited Status


Vendor Drawing/ Document Submission Schedule Date
Client: GAIL Project: VIJAYPUR DADRI BAWANA PIPELINE PROJECT Vendor Name:

Item Description: SCRAPER TRAPS, PIG PR No.: Address:


SIGNALERS & QUICK OPENING END CLOSURES
Date of LOI:

PO No.:
Date of PO: City:
EIL Originating Department: PIPELINES Contact Person(EIL): Contact Person: Fax:
Phone: Email:

Drg./ Doc. Nomenclature Category Scheduled Form


S.No. Equipment Number as per EIL Vendor Data Vendor Drg. / Doc. Numbe Vendor Drg./ Doc. Title Electronic Remarks
Review (R) / date of 1st
Requirement Records (I) Submission (E)/ Print (P)
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-12 Rev A
(LAUNCHER/ RECEIVER) Page 1 of 3

PIPELINE DETAILS
Outside Diameter, mm (inch) 323.9 (12.75") Thickness, mm 8.7
Design Pressure (Kg/cm2 g) 92 (Note-13) Material API 5L Gr. X-60 PSL2
Design Temperature(C) -29 to 65 Service Regasified LNG (Gas)
Design Code ASME B31.8 Design Factor 0.5
Corrosion Allowance, mm 0.5 ANSI Rating 600#
SCRAPER DETAILS
Scraper Trap Manufacturer ----
Scraper Trap Specification No. 6-71-0031
Scraper Launcher/Receiver suitable for intelligent
Type of Scraper Trap
pigging
Corrosion Allowance 3.0 mm
Hydro test Pressure (Kg/cm2 g) 128.8
Charpy Impact Test as per clause 3.4 of Spec No.
Required
6-71-0031
Hardness Test as per clause 3.5 of Spec. No.
Required
6-71-0031
078-ML/MR-00-101(With Pig Signaller 078-XXS-1301)
Tag Nos.
079-MR/ML-00-101(With Pig Signaller 079-XXS-1102)
OD in mm (inch)/
Part
Description Item Ends, Type Material Thk., in mm or
No.
Schedule
API 5L Gr. X-60 457 (18")/ 14.3
1 Barrel Pipe BW, EW
PSL 2 (Note-4)
Flanged, WNRF, API 5L Gr. X-60 323.9 (12.75")/ 10.3
2 Neck Pipe
EW PSL 2 (Note-4)
MSS-SP-75 Gr. 457 (18") x 323.9
3 Reducer Concentric BW, Welded
WPHY-60 (12.75")
Kicker Flanged, WNRF,
4A Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Bypass Flanged, WNRF,
4B Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Drain Flanged, WNRF,
5 Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Utility Flanged, WNRF,
6 Weldolet + Flange ASTM A 105 60.3 (2.375) / XXS
connection 600#
PSV
7 Nippolet PE, Forged ASTM A 105 HOLD
connection
Flanged, WNRF,
8 Vent Weldolet + Flange ASTM A 105 60.3 (2.375) / XXS
600#
9 Pr connection Nippolet PE, Forged ASTM A 105 HOLD
ASTM A 694 Gr.
10 End Closure Forged Quick Opening 457(18) / 600#
F-60
11 Pig Signaller As per Pig Signaller Data Sheet No. 6921-000-16-71-DS-14
12 Supports Plate Welded ASTM A 36 As required
13 Filtering Basket ASTM A 36
PE : PLAIN END, BW : BUTT WELDED, WNRF : WELD NECK RAISED FACE, EW : ELECTRIC
RESISTANCE WELDED

A 17.12.2009 Issued for Bids PN GD MSG


Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-12.doc12 Copyright EIL All rights reserved
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-12 Rev A
(LAUNCHER/ RECEIVER)
Page 2 of 3

13 3 2
H I J

K
L

L
4A 1 4B

10 7 9 8 PLAN
11
M

G
G

E F

5 6 12 12

ELEVATION

DIMENSION DETAILS (NOTE-2)


Marking Dimension (mm) Marking Dimension (mm)
A 700 G 700
A1 1700 H 300
B 500 I 300
C 381 J 300
D 2500 K 300
E 1500 (Note-12) L As per Std.
F 3300 (Note-12) M 200

NOTES:
1. All requirements applicable for gas service shall be complied with as per specification no. 6-71-0031
& Addendum no. 6921-000-16-71-AD-03.
2. The dimensions indicated above are suggested dimensions only. The Manufacturer shall check and
provide dimensions suitable for accommodating latest online inspection tool (longest). Final
dimensions shall be approved by Company.
3. Orientation of all the nozzles are indicative and shall be confirmed by Company during
manufacturers drawing approval stage.
4. Indicated wall thicknesses for body & neck are minimum. Manufacturer shall check the same based
on pipeline design conditions and manufacturing requirements, and submit necessary calculations to
Company for approval.

A 17.12.2009 Issued for Bids PN GD MSG


Rev Date Revisions By Chk Approved
Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-12.doc12 Copyright EIL All rights reserved
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-12 Rev A
(LAUNCHER/ RECEIVER)
Page 3 of 3

5. Flanges welded on Scraper trap shall have smooth face finish to 125 AARH.
6. Scraper trap shall be provided with suitable handling system for retraction, insertion & launching of
pigs including instrumented pigs (such as basket / tray; retracting rod/ mechanism etc.) from the trap
as per drawing no. 6921-000-16-71-9420 and clause 4.11 of specification no. 6-71-0031. Price of
scraper trap shall be inclusive of pig handling system, however pig lifting devices (davit etc.) are not
in vendors scope of supply.
7. All carbon steel fittings/flanges made from ASTM A105 material shall be heat treated by normalising
in accordance with ASTM A961. All carbon steel fittings and flanges made from ASTM A105
material shall be finish forged i.e. forged to the required shape. Machined fittings and flanges are not
acceptable. Machining is permitted for weld end preparation and flange face finish preparation.
8. Price quoted for scraper trap shall be inclusive of supply, mounting and testing of pig signaler
(without isolation valve type).
9. Scraper trap shall be supplied inclusive of mounting and testing of pig signaller (without isolation
valve type).
10. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturers Standard.
11. Dimensions for flanges shall be as per ASME B 16.5.
12. These dimensions shall be decided by Manufacturer and approved by Company.
13. Design pressure for Scraper trap shall be considered as 92 Kg/cm2 g.
14. Quick opening end closure shall be designed as per ASME SEC VIII DIV. I. The selected wall
thickness of end closure hub shall be taken as per ASME B 31.8 & ASME SEC. VIII DIV. I,
whichever is higher. The QOEC shall be designed for 600# class rating.

A 17.12.2009 Issued for Bids PN GD MSG


Rev Date Revisions By Chk Approved
Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-12.doc12 Copyright EIL All rights reserved
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-13 Rev B
(LAUNCHER/ RECEIVER) Page 1 of 3

PIPELINE DETAILS
Outside Diameter, mm (inch) 273.1 (10.75") Thickness, mm 7.9
Design Pressure (Kg/cm2 g) 99.93 (Note-13) Material API 5L Gr. X-60 PSL2
Design Temperature(C) -29 to 65 Service Regasified LNG (Gas)
Design Code ASME B31.8 Design Factor 0.5
Corrosion Allowance, mm 0.5 ANSI Rating 600#
SCRAPER DETAILS
Scraper Trap Manufacturer ----
Scraper Trap Specification No. 6-71-0031
Type of Scraper Trap Scraper Launcher/Receiver suitable for intelligent pigging
Corrosion Allowance 3.0 mm
Hydro test Pressure (Kg/cm2 g) 139.90
Charpy Impact Test as per clause 3.4 of Spec No.
Required
6-71-0031
Hardness Test as per clause 3.5 of Spec. No.
Required
6-71-0031
082-ML/MR-00-101(With Pig Signaller 082-XXS-1301)
083-MR/ML-00-101(With Pig Signaller 083-XXS-1102)
Tag Nos.
VG-ML/MR-VG (With Pig Signaller VG-XXS-VG1)
VG-MR/ML-VG (With Pig Signaller VG-XXS-VG2)
OD in mm (inch)/
Part
Description Item Ends, Type Material Thk., in mm or
No.
Schedule
API 5L Gr. X-60 406.4 (16")/ 12.7
1 Barrel Pipe BW, EW
PSL 2 (Note-4)
Flanged, WNRF, API 5L Gr. X-60 273.1 (10.75")/ 11.1
2 Neck Pipe
EW PSL 2 (Note-4)
MSS-SP-75 Gr. 406.4 (16") x 273.1
3 Reducer Concentric BW, Welded
WPHY-60 (10.75")
Kicker Flanged, WNRF,
4A Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Bypass Flanged, WNRF,
4B Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Drain Flanged, WNRF,
5 Weldolet + Flange ASTM A 105 114.3 (4.5) / XXS
connection 600#
Utility Flanged, WNRF,
6 Weldolet + Flange ASTM A 105 60.3 (2.375) / XXS
connection 600#
PSV
7 Nippolet PE, Forged ASTM A 105 HOLD
connection
Flanged, WNRF,
8 Vent Weldolet + Flange ASTM A 105 60.3 (2.375) / XXS
600#
9 Pr connection Nippolet PE, Forged ASTM A 105 HOLD
ASTM A 694 Gr.
10 End Closure Forged Quick Opening 406.4(16) / 600#
F-60
11 Pig Signaller As per Pig Signaller Data Sheet No. 6921-074-16-71-DS-15
12 Supports Plate Welded ASTM A 36 As required
13 Filtering Basket ASTM A 36
PE : PLAIN END, BW : BUTT WELDED, WNRF : WELD NECK RAISED FACE, EW : ELECTRIC
RESISTANCE WELDED

B 12.10.2010 Revised & Reissued for Bids PN RSB MSG


A 17.12.2009 Issued for Bids PN GD MSG
Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-13.doc13 Copyright EIL All rights reserved
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-13 Rev B
(LAUNCHER/ RECEIVER)
Page 2 of 3

13 3 2
H I J

K
L

L
4A 1 4B

10 7 9 8 PLAN
11
M

G
G

E F

5 6 12 12

ELEVATION

DIMENSION DETAILS (NOTE-2)


Marking Dimension (mm) Marking Dimension (mm)
A 700 G 700
A1 1700 H 300
B 500 I 300
C 356 J 300
D 2500 K 300
E 1500 (Note-12) L As per Std.
F 3300 (Note-12) M 200

NOTES:
1. All requirements applicable for gas service shall be complied with as per specification no. 6-71-0031
& Addendum no. 6921-000-16-71-AD-03.
2. The dimensions indicated above are suggested dimensions only. The Manufacturer shall check and
provide dimensions suitable for accommodating latest online inspection tool (longest). Final
dimensions shall be approved by Company.
3. Orientation of all the nozzles are indicative and shall be confirmed by Company during
manufacturers drawing approval stage.

B 12.10.2010 Revised & Reissued for Bids PN RSB MSG


A 17.12.2009 Issued for Bids PN GD MSG
Rev Date Revisions By Chk Approved
Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-13.doc13 Copyright EIL All rights reserved
DATA SHEET FOR BI- DATA SHEET NO.
DIRECTIONAL SCRAPER TRAP 6921-000-16-71-DS-13 Rev B
(LAUNCHER/ RECEIVER)
Page 3 of 3

4. Indicated wall thicknesses for body & neck are minimum. Manufacturer shall check the same based
on pipeline design conditions and manufacturing requirements, and submit necessary calculations to
Company for approval.
5. Flanges welded on Scraper trap shall have smooth face finish to 125 AARH.
6. Scraper trap shall be provided with suitable handling system for retraction, insertion & launching of
pigs including instrumented pigs (such as basket / tray; retracting rod/ mechanism etc.) from the trap
as per drawing no. 6921-000-16-71-9420 and clause 4.11 of specification no. 6-71-0031. Price of
scraper trap shall be inclusive of pig handling system, however pig lifting devices (davit etc.) are not
in vendors scope of supply.
7. All carbon steel fittings/flanges made from ASTM A105 material shall be heat treated by normalising
in accordance with ASTM A961. All carbon steel fittings and flanges made from ASTM A105
material shall be finish forged i.e. forged to the required shape. Machined fittings and flanges are not
acceptable. Machining is permitted for weld end preparation and flange face finish preparation.
8. Price quoted for scraper trap shall be inclusive of supply, mounting and testing of pig signaler
(without isolation valve type).
9. Scraper trap shall be supplied inclusive of mounting and testing of pig signaller (without isolation
valve type).
10. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturers Standard.
11. Dimensions for flanges shall be as per ASME B 16.5.
12. These dimensions shall be decided by Manufacturer and approved by Company.
13. Design pressure for Scraper trap shall be considered as 99.93 Kg/cm2 g.
14. Quick opening end closure shall be designed as per ASME SEC VIII DIV. I. The selected wall
thickness of end closure hub shall be taken as per ASME B 31.8 & ASME SEC. VIII DIV. I,
whichever is higher. The QOEC shall be designed for 600# class rating.

B 12.10.2010 Revised & Reissued for Bids PN RSB MSG


A 17.12.2009 Issued for Bids PN GD MSG
Rev Date Revisions By Chk Approved
Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-13.doc13 Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR PIG
SIGNALLER 6921-000-16-71-DS-14 Rev A
Page 1 of 1

Pig Signaller Manufacturer ----


078-XXS-1301 (Mounted on 078-ML/MR-00-101) &
Pig Signaller Tag Nos.
079-XXS-1102 (Mounted on 079-MR/ML-00-101)
Purchasers Specifications 6-71-0033
Design Conditions
Pressure, Kg/cm2 (g) 92
Temperature, C -29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 3.0
2
Hydro test Pressure, Kg/cm (g) 128.8

Fluid Handled Regasified LNG (Gas)


End Connections Welded, Scarfed Base
Installation Above Ground
IEC-ZONE-1, GAS GROUP IIA & IIB, TEMP
Electrical Area Classification
CLASS-T3
Repairable under line pressure ( Refer
Not Required
clause 4.3 of specification no. 6-71-0033)
Pig Signaller Material Specification
Part Specified Material Material offered
Body ASTM A 694 Gr. F 42
Internals SS-316
Micro Switch Details
POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP55 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection NPTF

Notes:

1. Pig Signallers shall be provided without an isolation valve and shall be directly mounted on
the Bi-directional scraper trap.

A 17.12.2009 Issued for Bids PN GD MSG

Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-14.doc14 Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR PIG
SIGNALLER 6921-000-16-71-DS-15 Rev B
Page 1 of 1

Pig Signaller Manufacturer ----


082-XXS-1301 (Mounted on 082-ML/MR-00-101)
083-XXS-1102 (Mounted on 083-MR/ML-00-101)
Pig Signaller Tag Nos.
VG-XXS-VG1 (Mounted on VG-ML/MR-VG)
VG-XXS-VG2 (Mounted on VG-MR/ML-VG)
Purchasers Specifications 6-71-0033
Design Conditions
Pressure, Kg/cm2 (g) 99.93
Temperature, C -29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 3.0
Hydro test Pressure, Kg/cm2 (g) 139.90

Fluid Handled Regasified LNG (Gas)


End Connections Welded, Scarfed Base
Installation Above Ground
IEC-ZONE-1, GAS GROUP IIA & IIB, TEMP
Electrical Area Classification
CLASS-T3
Repairable under line pressure ( Refer
Not Required
clause 4.3 of specification no. 6-71-0033)
Pig Signaller Material Specification
Part Specified Material Material offered
Body ASTM A 694 Gr. F 42
Internals SS-316
Micro Switch Details
POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP55 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection NPTF

Notes:

1. Pig Signallers shall be provided without an isolation valve and shall be directly mounted on
the Bi-directional scraper trap.

B 12.01.2010 Revised & Reissued for Bids PN RSB MSG

A 17.12.2009 Issued for Bids PN GD MSG

Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-15.doc15 Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR PIG
SIGNALLER 6921-000-16-71-DS-16 Rev A
Page 1 of 1

Pig Signaller Manufacturer


Pig Signaller Tag Nos. 078-XXS-1302 & 079-XXS-1101
Purchasers Specifications 6-71-0033
Design Conditions
Pressure, Kg/cm2 (g) 92
Temperature, C -29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 1.5
2
Hydro test Pressure, Kg/cm (g) 128.8

Fluid Handled Regasified LNG (Gas)


End Connections Welded, Scarfed Base
Installation Above Ground
IEC-ZONE-I, GAS GROUP IIA & IIB, TEMP
Electrical Area Classification
CLASS-T3
Repairable under line pressure (Refer clause
Required
4.3 of specification no. 6-71-0033)
Pipeline Specification on which Pig Signaller to be mounted
Outer Diameter
Specified Minimum Yield Strength (SMYS) in
(OD) in Thickness in mm
psi
mm (inch)
60000 323.9 (12.75) 8.7
Pig Signaller Material Specification
Part Specified Material Material offered
Body ASTM A 694 Gr. F 42
Internals SS-316
Micro Switch Details
POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP55 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection NPTF

Notes:

1. All Pig Signallers shall be provided with an isolation valve.

A 17.12.2009 Issued for Bids PN GD MSG

Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-16.doc16 Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR PIG
SIGNALLER 6921-000-16-71-DS-17 Rev B
Page 1 of 1

Pig Signaller Manufacturer


082-XXS-1302, 083-XXS-110,
Pig Signaller Tag Nos.
VG-XXS-VG3 & VG-XXS-VG4
Purchasers Specifications 6-71-0033
Design Conditions
Pressure, Kg/cm2 (g) 99.93
Temperature, C -29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 1.5
2
Hydro test Pressure, Kg/cm (g) 139.90

Fluid Handled Regasified LNG (Gas)


End Connections Welded, Scarfed Base
Installation Above Ground
IEC-ZONE-I, GAS GROUP IIA & IIB, TEMP
Electrical Area Classification
CLASS-T3
Repairable under line pressure (Refer clause
Required
4.3 of specification no. 6-71-0033)
Pipeline Specification on which Pig Signaller to be mounted
Outer Diameter
Specified Minimum Yield Strength (SMYS) in
(OD) in Thickness in mm
psi
mm (inch)
60000 273.1 (10.75) 7.9
Pig Signaller Material Specification
Part Specified Material Material offered
Body ASTM A 694 Gr. F 42
Internals SS-316
Micro Switch Details
POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP55 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection NPTF

Notes:

1. All Pig Signallers shall be provided with an isolation valve.

B 12.01.2010 Revised & Reissued for Bids PN RSB MSG

A 17.12.2009 Issued for Bids PN GD MSG

Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-17.doc17 Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR QUICK
OPENING END CLOSURE 6921-000-16-71-DS-18 Rev A
Page 1 of 1

Manufacturer ------
Purchasers Specification no. 6-71-0034
Design Conditions
Pressure, kg/cm2 g 92
Temperature, C (-45) to 65
Design Code ASME B 31.8 and ASME Section VIII Division I
Design Factor 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 1.5
2
Hydro test Pressure, kg/cm g 128.8

Fluid Handled Regasified LNG


Piping Specification on which QOEC to be mounted
Outer Diameter (OD), mm (inch) Thickness in mm/ Schedule Material
114.3 (4.5) STD ASTM A 333 Gr.6
QOEC Material Specification
Part Specified Material Material offered
Pressure Containing Parts ASTM A 350 Gr. LF2
Inserts/Gaskets Viton

Notes:

1. The selected wall thickness of End Closure hub shall be taken as per ASME B31.8 & ASME Sec.
VIII Div. 1, whichever is higher. The QOEC shall be designed for 600# class rating.

A 17.12.2009 Issued for Bids PN GD MSG


Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-18 Rev A (QOEC_4).doc Copyright EIL All rights reserved
DATA SHEET No.
DATA SHEET FOR QUICK
OPENING END CLOSURE 6921-000-16-71-DS-19 Rev A
Page 1 of 1

Manufacturer ------
Purchasers Specification no. 6-71-0034
Design Conditions
Pressure, kg/cm2 g 99.93
Temperature, C (-45) to 65
Design Code ASME B 31.8 and ASME Section VIII Division I
Design Factor 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 1.5
2
Hydro test Pressure, kg/cm g 139.90

Fluid Handled Regasified LNG


Piping Specification on which QOEC to be mounted
Outer Diameter (OD), mm (inch) Thickness in mm/ Schedule Material
114.3 (4.5) STD ASTM A 333 Gr.6
QOEC Material Specification
Part Specified Material Material offered
Pressure Containing Parts ASTM A 350 Gr. LF2
Inserts/Gaskets Viton

Notes:

1. The selected wall thickness of End Closure hub shall be taken as per ASME B31.8 & ASME Sec.
VIII Div. 1, whichever is higher. The QOEC shall be designed for 600# class rating.

A 17.12.2009 Issued for Bids PN GD MSG


Rev Date Revisions By Chk Approved

Format No. EIL 1641-1924 Rev. 1 6921-000-16-71-DS-19 Rev A (QOEC_4).doc Copyright EIL All rights reserved
DOCUMENT NO.
SPECIAL INSTRUCTIONS TO
BIDDERS 6921-000-QF-IN-9420
Page 1 of 1

REQN. FOR : SCRAPER TRAPS, PIG SIGNALLERS AND QUICK OPENING


END CLOSURES
PROJECT: VIJAIPUR DADRI - BAWANA PIPELINE PROJECT
(ADDITIONAL JOBS)

SPECIAL INSTRUCTIONS TO BIDDERS


1. Bidder to note that bid evaluation may be carried out without any post-bid
correspondence.
2. Bidder shall furnish quotations only for those items (as per vendor enlistment with
EIL) which they can supply as per MR specifications.
3. If the bid does not include complete scope, technical/ performance data, proven track
record etc. required to be submitted with the bid, the offer shall be liable for rejection..

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved


FORM B

REFERENCE LIST OF PREVIOUS SUPPLIES OF SCRAPER TRAPS, PIG SIGNALLERS AND QUICK OPENING END
CLOSURES FOR THE LAST SEVEN YEARS (Note-1)

Sl. Project Client Equipment Size Rating Material, Quantity Service Year Name of Name of
No. (Scraper (Nos.) of manufacturer manufacturer
(Company API 5L
Trap/QOEC) supply of pig of QOEC
name, Gr.
(Note-2) signaller
Address,
email ID,
contact
phone
no.)

Note : 1. Separate lists shall be furnished for Scraper Traps, Pig Signallers and Quick Opening End Closures.
2. Scraper Trap type i.e. Universal or Bi-directional shall be specified for each supply.
3. For QOEC, reference list for design type shall be furnished.
4. Copy of Purchase orders and inspection release notes along with sectional drawings shall be enclosed.

To be filled, signed and stamped by Bidder.

Bidders seal Signature of Bidder


FORM L

LIST OF COMMISSIONING SPARES AND ACCESSORIES FOR START UP & COMMISSIONING

Sl. No. Item No. Description Quantity

1. 01.01 Gaskets/ O-rings for QOEC 4

2. 01.02 Gaskets/ O-rings for QOEC 8

3. 01.05 Gaskets/ O-rings for QOEC 6

4. 01.06 Gaskets/ O-rings for QOEC 6

Note: 1) Spares for Scraper Traps, Pig Signallers and Quick Opening End Closures shall be listed separately for each item as
applicable.
2) As a minimum, the commissioning spare for QOEC shall include 200% extra consumable spares viz. Gaskets/ O-rings etc.
as listed above.
3) Bidder shall list commissioning spares and accessories for start up & commissioning, in addition to above listed spares.
4) Prices of spares shall be included in the quoted price for the corresponding item.

To be filled, signed and stamped by Bidder.

Bidders seal Signature of Bidder


FORM S

LIST OF SPARES AND ACCESSORIES FOR TWO YEARS OF NORMAL OPERATION

Sl. No. Item No. Description Quantity

1. 01.03 Retracting tool for pig signaller 1

Note : 1) Spares for Scraper Traps, Pig Signallers and Quick Opening End Closures shall be listed separately for each item as
applicable.
2) Bidder shall list spares and accessories for two years of normal operation, in addition to above listed spares.

To be filled, signed and stamped by Bidder.

Bidders seal Signature of Bidder


DOCUMENT NO.
COMPLIANCE STATEMENT 6921-000-QF-CS-9420
Page 1 of 3

REQN. FOR : SCRAPER TRAPS, PIG SIGNALLERS AND QUICK OPENING


END CLOSURES
PROJECT: VIJAIPUR DADRI - BAWANA PIPELINE PROJECT
(ADDITIONAL JOBS)

Compliance Statement (Scraper Traps)


Sl Requirement Bidders Confirmation
No.
1. Bidder confirms that all materials proposed by the
bidder are same/equivalent/superior to those
specified in specification/data sheets.

2. Bidder confirms that the offer is in total compliance


with the technical requirements of the Material
Requisition. Bidder confirms that no deviation(s) has
been expressed or implied any where in the offer.

3. Bidder confirms that all spares and accessories


required for 2 years of normal operation (as per
Form-S) have been quoted separately as per price
performa enclosed with RFQ.

4. Bidder confirms that prices for start-


up/commissioning spares and accessories have
been included in the quoted items (as per Form-L).

5. Bidder confirms that in the event of securing order


for the requisitioned item(s), good for manufacturing
drawings of ordered item(s) shall have complete
details with dimensions, part list and material list
including back-up calculations in the first
submission, failing which the vendor shall be solely
responsible for any likely delay in delivery of item(s).

Bidder's Signature with stamp

Note: The above compliance shall be signed by the Scraper trap manufacturer.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved


DOCUMENT NO.
COMPLIANCE STATEMENT 6921-000-QF-CS-9420
Page 2 of 3

Compliance Statement (Pig signalers)


Sl Requirement Bidders Confirmation
No.
1. Bidder confirms that all materials proposed by the
bidder are same/equivalent/superior to those
specified in specification/data sheets.

2. Bidder confirms that the offer is in total compliance


with the technical requirements of the Material
Requisition. Bidder confirms that no deviation(s) has
been expressed or implied any where in the offer.

3. Bidder confirms that all spares and accessories


required for 2 years of normal operation (as per
Form-S) have been quoted separately as per price
performa enclosed with RFQ.

4. Bidder confirms that prices for start-


up/commissioning spares and accessories have
been included in the quoted items (as per Form-L).

5. Bidder confirms that in the event of securing order


for the requisitioned item(s), good for manufacturing
drawings of ordered item(s) shall have complete
details with dimensions, part list and material list
including back-up calculations in the first
submission, failing which the vendor shall be solely
responsible for any likely delay in delivery of item(s).

Bidder's Signature with stamp

Note: The above compliance shall be signed by the proposed Pig signaler manufacturer.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved


DOCUMENT NO.
COMPLIANCE STATEMENT 6921-000-QF-CS-9420
Page 3 of 3

Compliance Statement (Quick opening end closure)


Sl Requirement Bidders Confirmation
No.
1. Bidder confirms that all materials proposed by the
bidder are same/equivalent/superior to those
specified in specification/data sheets.

2. Bidder confirms that the offer is in total compliance


with the technical requirements of the Material
Requisition. Bidder confirms that no deviation(s) has
been expressed or implied any where in the offer.

3. Bidder confirms that all spares and accessories


required for 2 years of normal operation (as per
Form-S) have been quoted separately as per price
performa enclosed with RFQ.

4. Bidder confirms that prices for start-


up/commissioning spares and accessories have
been included in the quoted items (as per Form-L).

5. Bidder confirms that in the event of securing order


for the requisitioned item(s), good for manufacturing
drawings of ordered item(s) shall have complete
details with dimensions, part list and material list
including back-up calculations in the first
submission, failing which the vendor shall be solely
responsible for any likely delay in delivery of item(s).

Bidder's Signature with stamp

Note: The above compliance shall be signed by the proposed QOEC manufacturer.

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved


DOCUMENT NO.
CHECK LIST 6929-000-QF-CL-9420
Page 1 of 1

REQN. FOR : SCRAPER TRAPS, PIG SIGNALLERS AND QUICK OPENING


END CLOSURES
PROJECT: VIJAIPUR DADRI BAWANA PIPELINE PROJECT
(ADDITIONAL JOBS)

Check List

Sl No. Description Yes No

1 Reference list of previous supplies (as per Form- B) with


supporting documents (i.e copies of purchase order and
inspection release note with sectional drawing) for last seven
years for scraper traps, pig signalers & QOEC (for similar design
as quoted) enclosed.

2 Compliance Statement duly filled and signed by bidder enclosed

3 Filled -up Data Sheets, duly signed and stamped enclosed

4 GA & assembly drawings/cross section drawings including part


list with material for Scraper traps, Quick Opening End Closures,
Pig handling system and Pig signallers with overall dimensions
enclosed from proposed manufacturer/supplier.

5 List of recommended commissioning spares and accessories


(Form L) enclosed.

6 List of spares and accessories recommended for two (2) years of


normal operation (Form - S) enclosed.

7 Other technical details such as vendor's product catalogues,


manufacturing facility etc. enclosed

Note:
1 Bidder to Tick in the Yes/No Box as appropriate
2 Offer received without duly filled up compliance statement and without required
information/documents & drawings as asked for above is liable for rejection without
reverting back to the bidder

Bidders seal Signature of Bidder

Format No. 8-00-0001-F1 Rev. 0 Copyright EIL All rights reserved


GENERAL NOTES TO MR DOCUMENT No.
FOR SCRAPER TRAPS, PIG
SIGNALERS & QUICK OPENING 6921-000-QF-GN-9420 Rev. B
END CLOSURES Page 1 of 2

GENERAL NOTES TO MR NO. 6921-000-QF-MR-9420:

1.1 All Scraper Traps shall be supplied with duly mounted pig signaller as per data
sheets. Price quoted for scraper trap shall be inclusive of supply, mounting and
testing of pig signallers.
1.2 Destination for delivery of materials is as tabulated below:
MR COMPANY DESIGNATED STORES
ITEM
AGRA CITY GATE GAIL (INDIA) LTD. GAIL (INDIA) LTD.
NO.
STATION, AGRA (U.P) BAWANA TAP OFF VAGHODIA
POINT, BAGHPAT
(U.P)
01.01 Tag nos.
078-ML/MR-00-101, 078- NIL NIL
XXS-1301 & 079-
MR/ML-00-101, 079-
XXS-1102
01.02 NIL Tag nos. Tag nos.
082-ML/MR-00-101, VG-ML/MR-VG, VG-
082-XXS-1301 & 083- XXS-VG1 & VG-
MR/ML-00-101, 083- MR/ML-VG, VG-XXS-
XXS-1102 VG2

01.03 Tag nos.


078-XXS-1302 & 079- NIL NIL
XXS-1101
01.04 NIL Tag nos. Tag nos.
082-XXS-1302 & 083- VG-XXS-VG3 & VG-
XXS-1101 XXS-VG4
01.05 3
NIL NIL
01.06 NIL 3 NIL

B 12.01.10 Revised & Reissued for bids


PN RSB MSG
A 17.12.09 Issued for bids PN GD MSG
Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL 1641-1924 Rev. 1 GENERAL NOTES TO MR NO. 6921-000-QF-MR-9420 Copyright EIL All rights reserved
DOCUMENT No.
GENERAL NOTES TO MR
FOR SCRAPER TRAPS 6921-074-QF-GN-9440 Rev. B
Page 2 of 2

1.3 Prices quoted against items 01.00 above shall be inclusive of prices of recommended
spares and accessories required during start up and commissioning and the list of
such spares shall be furnished as per Form-L. Bidder to note that as per Addendum
no. 6921-000-16-71-AD-03, as a minimum the commissioning spares for QOEC shall
include 200% extra consumables spares viz. Gaskets/ O- rings etc.
1.4 Bidders must submit dully filled up and signed data sheets, compliance statement,
check list and forms (Form-B, Form-L and Form-S) along with his offer.
1.5 For Pig Signallers (Item no. 01.03 & 01.04), price for one no. of tools/ accessories for
retraction of Pig Signallers during repair/ maintenance must be quoted under Form-S,
"List of spares and accessories for two (2) years of normal operation".
1.6 Bidder shall furnish names of proposed suppliers for QOEC & Pig signallers.
1.7 GA & Assembly drawings/ Cross section drawings including part list with material for
quoted items from proposed manufacturer/ supplier shall be submitted with the offer.
1.8 Bidder shall furnish all documentation as per requirement of BEC (Bidder evaluation
criteria) such as un priced copy of Purchase Orders, Inspection Release Notes and
End user approved drawings.

Format No. EIL 1641-1924 Rev. 1 GENERAL NOTES TO MR NO. 6921-074-QF-MR-9440 Copyright EIL All rights reserved
ADDENDUM TO DOCUMENT No.
SPECIFICATION FOR SCRAPER
TRAPS (ONSHORE) 6921-000-16-71-AD-03 Rev. 0
(Spec. No. 6-71-0031) Page 1 of 2

fot;iqj - nknjh - cokuk


ikbiykbZu ifj;kstuk
VIJAIPUR DADRI BAWANA
PIPELINE PROJECT
(ADDITIONAL JOBS)

ADDENDUM TO SPECIFICATION NO. 6-71-0031, REV-3


FOR
SCRAPER TRAPS (ONSHORE)

(Pipeline Engineering Department)

0 17.12.2009 ISSUED AS ADDENDUM TO SPECIFICATION PN GD MSG


Rev. Prepared Checked Approved
Date Purpose
No by by by

Format No. EIL 1641-1924 Rev. 1 Copyright EIL All rights reserved
ADDENDUM TO DOCUMENT No.
SPECIFICATION FOR SCRAPER
TRAPS (ONSHORE) 6921-000-16-71-AD-03 Rev. 0
(Spec. No. 6-71-0031) Page 2 of 2

AMENDMENTS/ADDITIONAL REQUIREMENTS

A Specification No. : 6-71-0031, Rev 3

Title : Standard Specification for Scraper Traps


(Onshore)

Following amendments/additional requirements shall be applicable:

1.0 Refer Clause No. 8.1

The following shall be added at the end of clause:

As a minimum, the commissioning spare for Quick Opening End Closure (QOEC) shall
include 200% extra consumable spares viz. gasket/ O-rings etc. and price of such
spares shall be included in the price quoted against each item.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL All rights reserved

Potrebbero piacerti anche