Plant Engineering and Design Foundations

Part 3 Plant Layout

Welcome!
 Training Agenda

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
o EQUIPMENT
o SAFETY & ENVIRONMENT
o MATERIALS & CORROSION
o CIVIL
o PIPING
o INSTRUMENTATION & AUTOMATION
o ELECTRICAL
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Facility Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic consideration,
Plant layout
Plant layout
 Layout/principles

PREVAILING WIND
Plant layout
HAZard IDentification (HAZID)
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance, Escape way,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic consideration,
Plant layout
Plant layout
Layout / package arrangement
 Plant layout
REFLUX
CONDENSER
REFLUX
ACCUMULATOR

COLUMN

REFLUX
PUMP
 Plant layout
REFLUX
CONDENSER
REFLUX
ACCUMULATOR

COLUMN

REFLUX
PUMP
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic consideration,
Plant layout
Plant layout
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation, Escape and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic consideration,
Plant layout
Plant layout
Plant layout
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic consideration,
Plant Layout
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves and for escape
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
water network, Drainage collection system, etc.
Economic consideration,
Plant Layout
 Plant layout
Operator access

"A" Min 3 m
 Plant layout
Operator access

Operator access

Piping & controls

"A" Min 3 m
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Equipment environment and Plant networks: Pipe ways,
Cable runs, Escape ways, Fire water network, Drainage collection system, etc.
Economic consideration,
Plant layout / Underground networks
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
Overall Plant Layout,
Process flow diagram and process requirements,
Separation distances,
Access requirements for Operation and Maintenance,
Line routing between Equipment,
Space for Operator access to Instruments, valves
Allocation of space for all Plant networks: Pipe ways, Cable runs, Escape ways, Fire
fighting etc.
Economic considerations,
 Plant Layout

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

o PROCESS
o PLANT LAYOUT
General Plot Plan
Unit Plot Plan
General plot plan
Unit Plot Plan
Plot Plan work sequence
 Plot Plan work sequence

1st 3D
model
review
IFR IFD
 Plot Plan work sequence

IFD IFC
 Plot Plan work sequence

1st 3D
model
review
IFR IFD IFC
Vendor
drawings