Especificaciones Técnicas en Inglés para Alto Maipó

TENDER DOCUMENTS
Ref. 6C120078008
17 Jul 2015
Rev. 0
Task 18
Carhuac Hydropower Project, Peru

Package 1
Civil Works and Hydro-Electro-Mechanical Equipment
Volume 3
Technical Specifications
Section 3
Particular Technical Specifications for HEM Equipm.
Part 4
Power Plant Equipment and Power House Crane
Pack. 1 Civil Works & HEM Equipment
Vol. 3 Technical Specifications
Sect. 3 Particular Tech. Specifications
Part 4
Power Plant Equipment & PH Crane
17 Jul 2015 (Rev. 0)

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Copyright Pyry (Peru) S.A.C.
This document has been prepared by Pyry (Peru) S.A.C. (Pyry) for Andean Power S.A.C.
(Andean Power). Pyry does not guarantee the accuracy or completeness of the information
contained herein and no information in the document should be considered final or definitive for future
actions.
All information contained herein is confidential and intended solely for the use of Andean Power.
Andean Power may transmit the information contained in the report to its directors, officers, employees
or professional advisors, provided that they are informed of its confidential nature.
All rights are reserved. No part of this document may be reproduced in any form or by any means
without the written permission of Pyry.
Contact
Pyry (Peru) S.A.C.
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Av. Jos Glvez Barrenechea 223

San Isidro, Lima 27
Per
Tel. +51 1 2249 111

Fax. +51 1 2267 188
Celular +51 962 384 563
E-mail: pablo.iturri@poyry.com
www.poyry.com
Energy Business Group

Hydropower and Renewable Energy
Latin America
Pablo Iturri
Electromechanical Department Head
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Table of Contents
1 SCOPE.....................................................................................................................................1
2 6.6 KV SWITCHGEAR SYSTEM........................................................................................2

2.1 Design and Layout Requirements.......................................................................................................................3
2.1.1 General...................................................................................................................................................3
2.1.2 Standards................................................................................................................................................3
2.1.3 Minimum Rating and Characteristics of Switchgear System................................................................3
2.2 Design and Construction......................................................................................................................................4
2.2.1 Switchgear in the Powerhouse...............................................................................................................4
2.2.2 Neutral Grounding Transformer Cubicle...............................................................................................5
2.2.3 Switchgear at the Diversion Weir and Residence House.......................................................................5
2.2.4 MV Cables and Distribution Lines........................................................................................................5
2.3 Station Service Transformer (SST).....................................................................................................................6
2.4 Distribution Transformer for Diversion Weir....................................................................................................7
2.5 Distribution Transformer for Residence House.................................................................................................7
2.6 Spare Parts............................................................................................................................................................8
2.7 Tests........................................................................................................................................................................9
2.7.1 General...................................................................................................................................................9
2.7.2 Factory Assembly Tests (Routine Tests)................................................................................................9
2.7.3 Site Tests................................................................................................................................................9
2.8 Documents and Drawings....................................................................................................................................9
3 400 V AC SYSTEMS.............................................................................................................11
3.1 Scope.....................................................................................................................................................................11
3.2 Design and Layout Requirements.....................................................................................................................12
3.2.1 General.................................................................................................................................................12
3.2.2 Standards..............................................................................................................................................12
3.3 Basic Dimensioning and Ratings.......................................................................................................................13
3.3.1 Switchgear...........................................................................................................................................13
3.4 Construction of Main Distribution Board........................................................................................................13
3.5 Protection, Control and Monitoring Equipment.............................................................................................13
3.5.1 General.................................................................................................................................................13
3.5.2 Main Distribution Board......................................................................................................................14
3.5.3 Distribution and Lighting Boards for the Diversion Weir and Residence House................................14
3.6 Calculations.........................................................................................................................................................15
3.7 Spare Parts..........................................................................................................................................................15
3.8 Maintenance Equipment....................................................................................................................................15
3.9 Tests......................................................................................................................................................................16
3.9.1 General.................................................................................................................................................16
3.9.2 Field Tests............................................................................................................................................16
3.10 Documents and Drawings..................................................................................................................................16
4 DC AND UNINTERRUPTABLE POWER SUPPLY........................................................18
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4.1 Scope....................................................................................................................................................................18
4.2.1 General.................................................................................................................................................18
4.2.2 Standards..............................................................................................................................................19
4.3 Construction........................................................................................................................................................19
4.3.1 Battery Chargers..................................................................................................................................19
4.3.2 Batteries...............................................................................................................................................20
4.3.3 Uninterrupted Power Supply (UPS)....................................................................................................20
4.3.4 Distribution Boards..............................................................................................................................20
4.4 Control and Monitoring.....................................................................................................................................21
4.5 Calculations.........................................................................................................................................................21
4.6 Spare Parts and Special Tools............................................................................................................................21
4.6.1 125 V DC System................................................................................................................................21
4.6.2 UPS System.........................................................................................................................................22
4.7 Shop Assembly and Tests....................................................................................................................................22
4.7.1 General.................................................................................................................................................22
4.7.2 Field Tests............................................................................................................................................22
5 EMERGENCY DIESEL GENERATOR SETS..................................................................24

5.1 Scope....................................................................................................................................................................24
5.2 Functions, Layout, Performance.......................................................................................................................24
5.3 Design Requirements..........................................................................................................................................25
5.3.1 General.................................................................................................................................................25
5.3.2 Diesel Engine.......................................................................................................................................25
5.3.3 Governor..............................................................................................................................................26
5.3.4 Cooling System....................................................................................................................................26
5.3.5 Fuel Oil System...................................................................................................................................26
5.3.6 Lubricating Oil System........................................................................................................................27
5.3.7 Combustion Air System.......................................................................................................................27
5.3.8 Exhaust System....................................................................................................................................27
5.3.9 Noise Level..........................................................................................................................................27
5.3.10 Generator.............................................................................................................................................27
5.3.11 Control Panels......................................................................................................................................28
5.3.12 Battery Starting System.......................................................................................................................30
5.4 Control and Monitoring.....................................................................................................................................30
5.5 Tests......................................................................................................................................................................30
5.5.1 Workshop Tests....................................................................................................................................30
5.5.2 Site Tests..............................................................................................................................................30
5.6 Spare Parts and Special Tools............................................................................................................................31
5.6.1 Spare Parts...........................................................................................................................................31
5.6.2 Tools.....................................................................................................................................................31
6 CONTROL AND MONITORING SYSTEM.....................................................................34

6.1 Scope....................................................................................................................................................................34
6.2 General Design Requirements...........................................................................................................................36
6.3 Configuration......................................................................................................................................................37
6.3.1 General.................................................................................................................................................37
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6.3.2 Unit Control System............................................................................................................................37

6.3.3 Common Services and Switchyard Control System............................................................................38
6.3.4 Diversion Weir and Forebay Control System......................................................................................38
6.3.5 Gateways for Data Exchange...............................................................................................................39
6.3.6 Main Control Room (MCR)................................................................................................................39
6.4 Design Features and Construction....................................................................................................................39
6.4.1 Control Concepts.................................................................................................................................39
6.4.2 Unit Control System, Unit Control Board...........................................................................................40
6.4.3 Common Services and Switchyard Control System............................................................................43
6.4.4 Diversion Weir and Forebay Control System......................................................................................46
6.4.5 Metering System..................................................................................................................................48
6.5 Equipment Requirements..................................................................................................................................48
6.5.1 Controller.............................................................................................................................................48
6.5.2 Interfaces..............................................................................................................................................49
6.5.3 Bus System..........................................................................................................................................49
6.6 Provisions of the Control and Monitoring system...........................................................................................49
6.6.1 Operator Workstations.........................................................................................................................49
6.6.2 Engineering Stations............................................................................................................................54
6.6.3 History Server (Archiving Computer).................................................................................................55
6.6.4 Disturbance and Fault Recorder Station..............................................................................................55
6.6.5 Web Server...........................................................................................................................................55
6.6.6 Domain and Applications Server.........................................................................................................55
6.6.7 Gateways..............................................................................................................................................55
6.6.8 Routers.................................................................................................................................................56
6.6.9 Printers.................................................................................................................................................56
6.7 Water Measuring System...................................................................................................................................56
6.8 Spare Parts and Consumables...........................................................................................................................58
6.9 Tests......................................................................................................................................................................59
6.9.1 General.................................................................................................................................................59
6.9.2 Factory Tests........................................................................................................................................59
6.9.3 Site Tests..............................................................................................................................................59
6.10.1 General Documents and Drawings......................................................................................................60
6.10.2 Software Documentation.....................................................................................................................61
6.10.3 Hardware Documentation....................................................................................................................61
7 PROTECTION SYSTEM....................................................................................................62
7.1 Scope....................................................................................................................................................................62
7.2 Classification of Protection Signals...................................................................................................................62
7.3 General Concept.................................................................................................................................................62
7.4.1 Protection Relays.................................................................................................................................63
7.4.2 Auxiliary Relays..................................................................................................................................64
7.4.3 Tripping Units......................................................................................................................................64
7.5 Mechanical Protection........................................................................................................................................64
7.5.1 General.................................................................................................................................................64
7.5.2 Tripping Functions...............................................................................................................................64
7.6 Generator Protection / Unit Protection.............................................................................................................65
7.7 Transformer Protection......................................................................................................................................66
7.7.1 General.................................................................................................................................................66
7.7.2 Main Transformer................................................................................................................................66
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7.7.3 Station Service Transformer................................................................................................................67

7.7.4 Feeder for Distribution Transformers..................................................................................................68
7.8 Transmission Line Protection............................................................................................................................68
7.8.1 Line Differential Protection.................................................................................................................68
7.8.2 Line Directional Protection..................................................................................................................69
7.8.3 Line Distance Protection......................................................................................................................69
7.9 Spare Parts and Testing Equipment..................................................................................................................69
7.9.1 Spare Parts...........................................................................................................................................69
7.9.2 Testing Equipment...............................................................................................................................70
7.10 Tests......................................................................................................................................................................70
7.10.1 Workshop Assembly Tests...................................................................................................................70
7.10.2 Site Tests..............................................................................................................................................70
8 CABLING AND EQUIPMENT GROUNDING.................................................................73

8.1 Scope....................................................................................................................................................................73
8.2.1 General.................................................................................................................................................74
8.2.2 Voltage Levels......................................................................................................................................74
8.2.3 Cable Laying........................................................................................................................................74
8.3 Maintenance Disconnecting Switches...............................................................................................................74
8.4 Equipment Grounding........................................................................................................................................74
8.5 Spare Parts..........................................................................................................................................................74
8.6 Tests......................................................................................................................................................................75
9 GROUNDING AND LIGHTNING PROTECTION SYSTEM........................................76

9.1 Scope....................................................................................................................................................................76
9.2 Design and Construction Requirements...........................................................................................................76
9.3 Standards.............................................................................................................................................................76
9.4 Design Bases........................................................................................................................................................77
9.5 Soil Resistivity Measurements and Analysis.....................................................................................................77
9.6 General Design Requirements of Grounding...................................................................................................77
9.7 Primary Grounding System...............................................................................................................................78
9.7.1 Construction Requirements for Switchyard and Powerhouse Grounding System..............................78
9.7.2 Construction Requirements for Diversion Weir Grounding System...................................................78
9.8 Secondary Grounding System...........................................................................................................................79
9.9 Site Tests...............................................................................................................................................................79
10 COMMUNICATION SYSTEM...........................................................................................80
10.1 Scope....................................................................................................................................................................80
10.2.1 Telephone System................................................................................................................................81
10.2.2 Clock System.......................................................................................................................................82
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10.2.3 Radio Communication System............................................................................................................83

10.3 Spare Parts..........................................................................................................................................................83
10.3.1 Telephone System................................................................................................................................84
10.3.2 Clock System.......................................................................................................................................84
10.3.3 Radio Communication System............................................................................................................84
10.4 Tests......................................................................................................................................................................84
10.4.1 Workshop Tests....................................................................................................................................84
10.4.2 Site Tests..............................................................................................................................................84
11 ILLUMINATION AND SMALL POWER INSTALLATION..........................................86

11.1 Scope....................................................................................................................................................................86
11.2.1 General.................................................................................................................................................86
11.2.2 Basic Dimensioning and Ratings.........................................................................................................87
11.3 Design and Construction....................................................................................................................................88
11.3.1 Normal Lighting System......................................................................................................................88
11.3.2 Emergency Lighting System................................................................................................................89
11.3.3 Battery Powered Portable Emergency Lamps.....................................................................................89
11.3.4 Escape Route Indication......................................................................................................................89
11.3.5 Power Outlets.......................................................................................................................................89
11.3.6 Distribution Boards..............................................................................................................................89
11.3.7 Acoustic Sounders and Flashing Lights...............................................................................................90
11.3.8 Grounding............................................................................................................................................90
11.4 Spare Parts..........................................................................................................................................................90
11.5 Tests......................................................................................................................................................................91
12 COOLING WATER SYSTEM.............................................................................................93

12.1 Scope....................................................................................................................................................................93
12.2.1 General.................................................................................................................................................93
12.2.2 Design Conditions................................................................................................................................94
12.3 Equipment Particulars.......................................................................................................................................94
12.3.1 Submerged and Intermediate Heat Exchanger.....................................................................................94
12.3.2 Automatic Self Cleaning Filter............................................................................................................94
12.3.3 Pumps, Valves, Piping..........................................................................................................................94
12.3.4 Control and Distribution Board...........................................................................................................95
12.4 Spare Parts..........................................................................................................................................................95
12.5 Tests......................................................................................................................................................................96
12.5.1 Workshop Tests....................................................................................................................................96
12.5.2 Site Tests..............................................................................................................................................96
13 DRAINAGE AND DEWATERING SYSTEM...................................................................98

13.1 Scope....................................................................................................................................................................98
13.2.1 General.................................................................................................................................................98
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13.2.2 Functions..............................................................................................................................................98
13.2.3 Design Conditions................................................................................................................................99
13.2.4 Equipment Particulars........................................................................................................................100
13.3 Spare Parts........................................................................................................................................................101
13.4 Tests....................................................................................................................................................................102
13.4.1 Workshop Tests..................................................................................................................................102
13.4.2 Site Tests............................................................................................................................................102
13.5 Documents and Drawings................................................................................................................................102
14 SERVICE AND POTABLE WATER SYSTEM...............................................................104

14.1 Scope..................................................................................................................................................................104
14.2 Design Requirements........................................................................................................................................104
14.2.1 General...............................................................................................................................................104
14.2.2 Functions............................................................................................................................................104
14.2.3 Design Conditions..............................................................................................................................105
14.2.4 Equipment Particulars........................................................................................................................105
14.3 Spare Parts........................................................................................................................................................107
14.4 Tests....................................................................................................................................................................107
14.4.1 Workshop Tests..................................................................................................................................107
14.4.2 Site Tests............................................................................................................................................107
15 LOW-PRESSURE COMPRESSED AIR SYSTEM........................................................109

15.1 Scope..................................................................................................................................................................109
15.2.1 General...............................................................................................................................................109
15.2.2 Functions, Layout, Performance........................................................................................................109
15.2.3 Control and Distribution Board.........................................................................................................110
15.3 Spare Parts.........................................................................................................................................................111
15.4 Tests....................................................................................................................................................................111
15.4.1 Workshop Tests..................................................................................................................................111
15.4.2 Site Tests............................................................................................................................................111
15.5 Documents and Drawings.................................................................................................................................111
16 FIRE FIGHTING SYSTEM..............................................................................................113

16.1 General Description of the Fire Fighting System...........................................................................................113
16.2.1 General...............................................................................................................................................114
16.2.2 Automatic High Velocity Water Spray System..................................................................................114
16.2.3 Chemical Fire Extinguishers..............................................................................................................114
16.2.4 Fire Detectors.....................................................................................................................................114
16.2.5 Manual Alarm Stations......................................................................................................................115
16.2.6 Acoustical Alarm Device...................................................................................................................116
16.2.7 Optical Alarm Device........................................................................................................................116
16.2.8 Fire Alarm Control Panel (FACP)......................................................................................................116
16.2.9 Control and Distribution Board for Fire Water Pumps......................................................................116
16.3 Spare Parts and Special Tools..........................................................................................................................117
16.4 Tests....................................................................................................................................................................117
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16.4.1 Workshop Tests..................................................................................................................................117

16.4.2 Site Tests............................................................................................................................................117
16.5 Documents and Drawings.................................................................................................................................118
17 AIR CONDITIONING AND VENTILATION SYSTEM...............................................120

17.1 Scope..................................................................................................................................................................120
17.2 General...............................................................................................................................................................120
17.3 Codes and Standards........................................................................................................................................120
17.4 Design Data........................................................................................................................................................121
17.4.1 Climatic Conditions...........................................................................................................................121
17.4.2 Internal Temperature Requirements...................................................................................................121
17.4.3 Air Changes.......................................................................................................................................121
17.4.4 Heat Loads.........................................................................................................................................121
17.4.5 Filtration.............................................................................................................................................122
17.4.6 Fans....................................................................................................................................................122
17.4.7 Noise Level........................................................................................................................................122
17.4.8 Duct Air Velocities.............................................................................................................................122
17.4.9 Fire Protection Considerations in the Design of the Ventilation System...........................................123
17.4.10 Ventilation of Battery Area................................................................................................................123
17.4.11 Control and Electrical Equipment......................................................................................................123
17.4.12 Reserve Capacity...............................................................................................................................124
17.5 Spare Parts........................................................................................................................................................124
17.6 Tests....................................................................................................................................................................124
17.6.1 Workshop Tests..................................................................................................................................124
17.6.2 Site Tests............................................................................................................................................124
18 OIL TREATMENT PLANT...............................................................................................127

18.1 Scope and Design Requirements......................................................................................................................127
18.2 Functions............................................................................................................................................................127
18.3 Spare Parts........................................................................................................................................................127
18.4 Tests....................................................................................................................................................................128
18.4.1 Workshop Tests..................................................................................................................................128
18.4.2 Site Tests............................................................................................................................................128
19 ELECTRICAL WORKSHOP EQUIPMENT..................................................................130

19.1 General...............................................................................................................................................................130
19.2 Scope of Work...................................................................................................................................................130
19.2.1 Workbenches and Lockers.................................................................................................................130
19.2.2 Portable Tools and Equipment...........................................................................................................130
19.2.3 Measuring..........................................................................................................................................131
19.2.4 Testing Devices..................................................................................................................................132
19.2.5 Instrument Testing and Calibrating Devices......................................................................................133
19.2.6 Safety Equipment...............................................................................................................................133
19.2.7 Silica Gel Drying Oven......................................................................................................................134
19.3 Spare Parts and Consumables.........................................................................................................................134
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20 MECHANICAL WORKSHOP EQUIPMENT................................................................136

20.1 General...............................................................................................................................................................136
20.2 Minimum Workshop Inventory.......................................................................................................................136
21 ELECTRIC OVERHEAD TRAVELING CRANE FOR POWERHOUSE..................142

21.1 Scope..................................................................................................................................................................142
21.2.1 General...............................................................................................................................................142
21.2.2 Technical Data...................................................................................................................................142
21.2.3 Detail Requirements..........................................................................................................................143
21.3 Shop Assembly...................................................................................................................................................143
21.4 Tests....................................................................................................................................................................144
21.4.1 Workshop Tests..................................................................................................................................144
21.4.2 Site Performance Tests.......................................................................................................................144
21.5 Spare Parts........................................................................................................................................................144
22 TRAINING..........................................................................................................................147
22.1 Training at Contractors Workshop................................................................................................................147
22.2 Training on Site.................................................................................................................................................147
23 DATA SHEETS....................................................................................................................148
24 DOCUMENTS REQUIRED FOR ALL SUPPLIES........................................................149
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1 SCOPE
The supplies and services for Power Plant Equipment and Powerhouse Crane shall cover the design,
manufacture, testing at works, packing, transportation, site storage, erection, commissioning, testing,
staff training and documentation of all power plant equipment and cranes, complete in every respect
with all necessary accessories for reliable and continuous operation.
These Specifications include the performance of all works and the provision of all labors, materials,
licenses for software, permanent and temporary equipment, tools, accessories for transport to the site,
including loading, unloading, if necessary reloading in the port of arrival, intermediate storage,
protection of the Works from the effects of the weather, cleaning, drying, storage at site and
preservation of related works, complete installation, painting, commissioning and testing of all Works
and accessories of the Works.
The Contractor shall provide all supervision, skilled, semi-skilled and unskilled labor, all necessary
special and standard erection devices, construction tools, machinery, lifting devices required for
unloading, handling, site transporting, erection, commissioning and testing etc., that may be required to
accomplish the work.
The Contractor shall make competent and experienced staff available for the training and assistance of
the operating staff during erection and commissioning and if specified, for other periods.
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2 6.6 KV SWITCHGEAR SYSTEM

a) One (1) indoor 6.6/0.4 kV station service transformer of 250 kVA, dry type, mounted in a cubicle;
b) One (1) indoor 6.6 kV switchgear cubicle in the powerhouse with withdrawable circuit breakers,
grounding switches, surge arresters, CTs and VTs, for two incoming feeders (from generators), one
main outgoing feeder (to main transformer) and two consumer outgoing feeders (to power intake
and residence house). The cubicles of the consumer outgoing feeders shall have integrated
electrical protections and metering equipment;
c) Two (2) sets of generator neutral grounding cubicles inclusive grounding transformer, loading
resistor, 100% stator ground fault connecting equipment, etc.;
d) One (1) indoor 6.6/0.4 kV distribution transformer of 100 kVA, dry type, with one incoming fused
disconnecting switch, mounted in two cubicles for the diversion weir (power intake);
e) One (1) outdoor 6.6/0.4 kV distribution transformer of 50 kVA, dry type, with one incoming fused
disconnecting switch, mounted in two cubicles for the residence house;
f)One (1) 6.6 kV single-core cross-linked polyethylene 500 mm2 cable of approx. 1,500 m length to
connect the generators with the 6.6 kV switchgear cubicle and with the LV terminals of the main
transformer, length which already includes a spare length, complete with cable connections to the
switchgear;
g) One (1) 6.6 kV three-core cross-linked polyethylene 150 mm 2 cable of approx. 2,500 m length to
be installed between the powerhouse and the diversion weir (power intake), length which includes
the feeder from the powerhouse to the residence house (ranch), complete with cable surge arresters
and cable connections to the switchgear;
h) One (1) lot of spare parts;
i)One (1) lot special devices, tools, maintenance equipment etc. required for installation, testing,
commissioning and maintenance of the 6.6 kV switchgear system;
j)One (1) first aid kit.
The scope shall include all components and other systems which are required for performance,
durability and satisfactory operation of the equipment even though not individually or specifically
stated in these specifications.
Remark: At project handover the first aid kit shall be new and unused. The contents shall conform to
the recommendations and guidelines provided by international health and safety standards and
regulations. The first aid kit shall be separate from the ones to be available during erection and
commissioning period.
1.1 Design and Layout Requirements
1.1.1 General
The 6.6 kV switchgear system shall be required to connect the generators to the 6.6 kV switchgear
cubicle and to the main transformer and to supply electrical auxiliary AC power to the diversion weir
(power intake) and residence house (ranch).
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1.1.2 Standards
Unless otherwise stated hereafter, rating, characteristics, test and test procedures, etc. concerning the
6.6 kV switchgear system shall comply with the provisions and requirements of the latest IEC
standards.
1.1.3 Minimum Rating and Characteristics of Switchgear System
System Parameters:
i) Rated system voltage 6.6 kV (rms)
ii) Highest system voltage 7.2 kV (rms)
iii) Rated switchgear voltage 17.5 kV (rms)
iv) Frequency 60 Hz
v) No. of phases 3
vi) Neutral grounding Isolated system
vii) Altitude of installation 3200 m asl
viii) Basic insulation level:
a) Rated lightning impulse withstand voltage 95 kV
1.2/50s (peak)
b) Rated one minute power frequency 38 kV
withstand voltage (rms)
ix) Rated current 2,500 A
x) Rated short-circuit withstand current 31.5 kA 3s (peak)
Circuit Breaker:
i) Type of breaker Vacuum or SF6
ii) No. of poles 3
iii) Class Indoor
iv) Method of operation Electrically operated, spring
stored energy type with facility
for emergency manual
charging, remote control
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1.2 Design and Construction
1.2.1 Switchgear in the Powerhouse

The 6.6 kV indoor switchgear in the powerhouse shall be of the metal-clad type, vermin proof, dust
proof and shall comply with the requirements of latest edition of IEC. The switchgear shall be complete
with withdrawable remote controlled circuit breakers, grounding switches, surge arrestors, dry type
instrument transformers, busbars, grounding arrangements, instruments, protective relays, safety
interlocks, metering equipment, cable end boxes, glands, all necessary wiring and auxiliary devices
required to perform its functions.
The withdrawable circuit breaker shall be equipped with facilities for remote operation and shall be
operable in withdrawn test position. The circuit breaker units shall be equipped with local ON/OFF
push buttons, except those connected to the generators, and provided with indicators showing the
position of the breakers in the control room.
The grounding switches shall be rotary blade types, air-insulated, motor-driven with optional manual
drives, and shall also be integrated with the circuit breakers into the same enclosure. Grounding switch
operation shall be local controlled and interlocked with the circuit breaker. The grounding switch shall
be of the quick acting type, capable for making current.
A local/remote selection switch shall be installed. In local position no remote control shall be possible.
Electrical protections for the generator and main transformer feeders shall be provided in separated and
dedicated cubicles as specified in section 7. Electrical protections for the distribution transformers shall
be integrated in the 6.6 kV switchgear cubicles. The tripping of the circuit breakers shall be indicated in
the power plant control and monitoring system.
1.2.2 Neutral Grounding Transformer Cubicle

The generator neutral shall be grounded via a dry type single-phase power transformer.
The secondary winding of this transformer shall be loaded with resistors. The following design
parameters shall be considered:
The knee point primary voltage shall be not less than 130% rated system voltage. The insulation level
shall be adequate for rated system voltaje and site elevation;
The grounding current shall be limited to approximately 10 A;
The short time rating shall be 30 seconds;
The transformer capacity shall be based on maximum voltage and maximum possible current with the
secondary loaded as specified;
The continuous transformer rating shall match with the maximum possible star point current at normal
operation;
All additional equipment as required to enable 100% and 95% stator ground fault protection shall be
coordinated with the supply of the protection equipment and shall be installed in the neutral grounding
cubicle;
Steel sheet cubicle for accommodating the neutral isolating link, distribution grounding transformer
and secondary loading resistor, etc., shall be supplied.
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1.2.3 Switchgear at the Diversion Weir and Residence House

The 6.6 kV indoor switchgear at the diversion weir (power intake) and the 6.6 kV outdoor switchgear
at the residence house (ranch) shall be of the metal-clad type, vermin proof, dust proof and shall
comply with the requirements of latest edition of IEC. The switchgear shall be complete with fused
disconnecting switches, busbars, grounding arrangements, instruments, and cable end boxes, glands, all
necessary wiring and auxiliary devices required to perform its functions.
The load disconnecting switches and transformer feeders are designed for local control.
1.2.4 MV Cables and Distribution Lines

The interconnection of the generators and the 6.6 kV switchgear cubicle shall be made with two (2)
single-core XLPE copper cables of 500 mm2 cross section per phase. The interconnection of the 6.6 kV
switchgear cubicle and the LV terminals of the main transformer shall be made with four (4) single-
core XLPE copper cables of 500 mm 2 cross section per phase. The detailed routing has to be
established during the detail design.
The distribution lines to the diversion weir (power intake) and residence house (ranch) shall be made
with one (1) three-core XLPE copper cable 150 mm 2 cross section. The detailed routing has to be
established during detail design.
For further specification of cables and cable laying see the General Technical Specifications.
1.3 Station Service Transformer (SST)
i) Type Dry type, indoor
ii) Rated power 250 kVA
iii) Transformer ratio (at no load) 6.6 / 0.4 kV
iv) Rated frequency 60 Hz
v) Number of phases 3
vi) Vector group Dyn1, neutral solidly grounded
vii) Type of tap changer Off load tap changer
viii) Range of tapping 5% in steps of 2.5%
ix) Short circuit impedance Not less than 4%
x) Thermal class A
xi) Type of cooling AN
xii) Altitude of installation 3200 m asl
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xiii) Power frequency withstand voltage To be adapted to the 6.6 kV

switchgear system
xiv) Lightning impulse withstand voltage To be adapted to the 6.6 kV

switchgear system
The transformer shall be accommodated in a sheet metal cubicle.

The transformer shall comply with IEC 60076.
1.4 Distribution Transformer for Diversion Weir
x) Thermal class A
xiii) Power frequency withstand voltage To be adapted to the 6.6 kV system
xiv) Lightning impulse withstand voltage To be adapted to the 6.6 kV system

1.5 Distribution Transformer for Residence House
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x) Thermal class A
xiii) Power frequency withstand voltage To be adapted to the 6.6 kV system
xiv) Lightning impulse withstand voltage To be adapted to the 6.6 kV system

1.6 Spare Parts

To be supplied as a minimum:
One (1) circuit breaker;
One (1) fused disconnecting switch;
One (1) set of spare parts for circuit breakers and fused disconnecting switches;
One (1) current transformer of each type and size;
One (1) voltage transformer of each type and size;
One (1) protection relay of each type used in the 6.6 kV switchgear cubicles;
Three (3) surge arrester of each type;
Three (3) sets (3 phases) of fuses of each type and size;
Two (2) sets of cable glands of each type and size;
One (1) set of auxiliary devices such as interlocking contacts, indication lamps etc.
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1.7 Tests
1.7.1 General
The complete equipment shall be tested at the factory and at site according to the Contractor's detailed
quality assurance program complying with the requirements of the relevant IEC Standards.
1.7.2 Factory Assembly Tests (Routine Tests)

As a minimum the following tests shall be performed:
Dielectric tests;
Calibration and test of current transformers and voltage transformers;
Functional tests and mechanical inspection.
1.7.3 Site Tests

The site inspections and tests shall include at least:
Alignment and connection check;
Phasing, continuity and insulation tests;
Continuity of grounding;
Dielectric tests;
Measurement of resistance and voltage drop;
Voltage, continuity and insulation tests on auxiliary, control and instrument transformer circuits;
Function tests on operating devices and circuits including full verification of the electrical
interlocking scheme;
Instrument transformer tests;
Current injection tests;
Electrical resistance of current path tests;
Calibration of monitoring instruments;
Power frequency withstand voltage tests.
1.8 Documents and Drawings

The documents and drawings to be provided are listed hereafter and in section 24. Both lists together
form integral part of supply.
A: for approval
I: for information
Material / equipment specifications A

Component lists I
Outline drawings A
Arrangement and layout drawings A
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Installation drawings A
Foundation drawings A
Foundation load calculations A
Loading drawings A
Electrical calculations and characteristics A
Design drawings and assembly drawings A
Diagrams, lists and schedules:
single line diagrams A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
protection coordination diagrams A
instrumentation diagrams A
consumer schedules I
signal lists I
setting and alarm lists A
P&I diagrams A
cable lists I
Lists of tools and appliances A
Spare part lists A
List of EDS identification numbers I
Specification for rating plates and labels, including list of inscriptions A
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3 400 V AC SYSTEMS
1.9 Scope
a) One (1) 400 V main distribution board of 500 A, sectionalized into two buses;
b) One (1) indoor 0.4/0.23 kV three-phase/single-phase distribution transformer of 10 kVA, dry type,
mounted in cubicle for the normal lighting system of the powerhouse;
c) One (1) 220 V single-phase distribution board of 200 A for the normal lighting and small power
system of the powerhouse;
d) One (1) 220 V single-phase distribution board of 200 A for the emergency lighting system of the
powerhouse;
e) One (1) 400 V distribution board of 200 A, single bus, for the diversion weir;
f)One (1) 400 V distribution board of 200 A, single bus, for the forebay;
g) One (1) 400 V distribution board of 200 A, single bus, for the residence house;
h) One (1) lot of spare parts;
i)One (1) lot of special tools, devices, equipment required for operation and maintenance of the
system;
j)One (1) first aid kit.
Remarks
a) The station service transformer is specified under section 2;
b) The control and distribution boards for:
Cooling water system,
Drainage and dewatering system,
Service and potable water system,
Low-pressure compressed air system,
Fire fighting system,
Air conditioning and ventilation system;
are listed under the scope of Chapters 12, 13, 14, 15 and 16.
c) The distribution boards for lighting and power outlets not mentioned above shall be provided under
the scope of section 11.
d) The rating of the distribution and lighting board for the diversion weir (power intake) shall be
coordinated with the consumers at this location (hydraulic power unit for radial gates,
electromechanical actuators for power intake sluice gates and sedimentation bay bottom outlet
gates, and lighting and small power system)..
e) The rating of the distribution and lighting board for the forebay (hydraulic power unit for roller
gate, and lighting and lighting and small power system).
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f)At project handover the first aid kit shall be new and unused. The contents shall conform to the
recommendations and guidelines provided by international health and safety standards and
regulations. The first aid kit shall be separate from the ones to be available during erection and
commissioning period.
1.10.1 General
The basic requirements for the equipment are listed in the General Technical Specifications.
The switchgear system shall be solidly grounded, five wires (3 phases + N + PE).
Each distribution board shall have at least two fully wired spare feeders of various standard current
ratings.
For local instrumentation, the infeeds and busbars shall be equipped with voltmeters, and the infeeds
and all the outgoing feeders shall be equipped with ammeters.
Main distribution board
The LV main distribution board (MDB) shall be divided into the following two sections:
Non-Essential Loads Bus (normal supply)
Essential Loads Bus (emergency supply)
The non-essential loads bus will be connected to the station service transformer (SST). The essential
loads bus will be connected to the main emergency Diesel generator. In normal operation the essential
loads bus will be supplied by the station service transformer (SST). However, interlocks shall prevent
paralleling of the two power sources (with the exception of short time change-over from one supply to
the other). Drawing EL-00-0031 shows the single-line diagram of the 400 V AC system.
Each busbar section shall be equipped with at least two spare feeders.
1.10.2 Standards
The equipment under this section shall comply with the provisions and requirements of the latest
approved recommendations of the International Electromechanical Commission (IEC), each as they
apply.
1.11 Basic Dimensioning and Ratings

The rating, insulation levels and test voltages of equipment and devices in the system shall be as
follows:
1.11.1 Switchgear
i) Nominal voltage 400 V
ii) Rated frequency 60 Hz
iii) Rated power frequency withstand voltage 60 s 2,500 V
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iv) Rated current 500 A
v) Rated short-circuit withstand current 31.5 kA 3s (peak)
vi) Altitude of installation 3200 m asl
1.12 Construction of Main Distribution Board

The 400 V switchgear shall be metal-clad indoor cubicle of the withdrawable unit design for the
infeeds and bus tie. It shall be provided with separate base frame fixed to the concrete. The high of the
frame shall be adapted to the individual design of the floor, e.g. directly mounted on the concrete or
with a higher frame in connection with subfloors.
The switchgear shall be without fuses as far as possible. Instead circuit breakers and miniature circuit
breakers (MCB) as protective elements shall be used.
All feeders to and from the cubicle assemblies will be cables. The assemblies shall be accessible for the
cables from the bottom to each feeder circuit breaker via separate cable compartment.
1.13 Protection, Control and Monitoring Equipment
1.13.1 General
Each circuit breaker shall be equipped with overcurrent and overload protection device, direct acting on
the opening mechanism.
Minimum voltage relays for monitoring the voltage at each of the busbars shall be provided. In case of
loss of voltage, the normally closed infeed circuit breaker shall be opened and the second infeed circuit
breaker closed (if available), if the loss of voltage was not due to overcurrent or overload tripping.
The loss of voltage of each busbar and the tripping of each circuit breaker or MCCB shall be indicated
in the power plant control and monitoring system.
1.13.2 Main Distribution Board

Each infeed and bus tie circuit breaker shall be equipped with facilities for remote operation. The
circuit breakers shall be operable in withdrawn test position.
Each infeed and bus tie circuit breaker unit shall be equipped with local ON/OFF push buttons and an
indicator showing the position of the breaker in the control room.
For the main distribution board one local/remote selection switch shall be installed. In local position no
remote control shall be possible.
The main distribution board shall be equipped with synchronizing and synchrocheck.
The bus tie circuit breaker, connecting the two bus sections, is normally closed. It shall be opened only
in exceptional cases if works on the corresponding busbar section is requested.
The breakers connecting the MDB to the station service transformer and emergency Diesel generator
set shall be interlocked mutually in order to prevent paralleling the transformers during normal
operation.
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In normal operation only the power infeed from the station service transformer shall be connected to
the MDB. The closing of the station service transformer infeed is only allowed if the corresponding 6.6
kV circuit breaker is closed.
The main emergency Diesel generator set shall be designed for its own blackstart and shall enable the
starting of a least one generator unit.
In case of voltage loss on the main distribution board the Diesel shall be automatically started and
connected to the essential loads bus (emergency bus). The infeed circuit breaker of the station service
transformer must be opened prior to connecting the emergency Diesel generator.
After synchronizing the generator unit, the synchronization of the station service transformer infeed to
the main distribution board shall be initiated. For the synchronizing, the voltage and speed of the
emergency Diesel generator shall be adapted. If this operation is concluded, the Diesel generator shall
be disconnected and stopped after a time delay.
1.13.3 Distribution and Lighting Boards for the Diversion Weir and Residence House
In case of voltage loss on the distribution board, the infeed from the transformer shall be opened and
the emergency Diesel generator shall be automatically started and connected to the distribution board.
After return of the 6.6 kV infeed the emergency Diesel generator shall be disconnected and the infeed
from the transformer connected to the distribution board.
1.14 Calculations
For taking consideration of their design, the Contractor shall carry out detailed calculations for fault
level as well as for loads at each board and the connections listed in the scope.
1.15 Spare Parts

The Contractor shall furnish as a minimum the following spare parts:
Two (2) circuit breakers of each type;
Five (5) MCB and five (5) MCCB of each type;
Two (2) current transformer of each type;
Five (5) supporting insulators of each type;
One (1) gland of each type;
One (1) set of arcing chamber assemblies for each type of circuit breaker;
Five (5) sets of main contacts for three poles, with spring, bolts, nuts etc. for each type of circuit
breaker;
Two (2) coils for tripping and closing of each type;
Two (2) complete motor drives of each type;
Two (2) complete spring closing mechanism for the breakers;
Two (2) overcurrent and overload trip mechanism for circuit breakers of each type;
One (1) protection relay of each type;
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Two (2) indicating instruments of each type;

Two (2) measuring converters of each type;
Five (5) sets of indication lamps including assemblies;
Five (5) sets of fuses of all type;
Two (2) sets of all control and instrumentation switches;
Two (2) coils of wires of each type.
1.16 Maintenance Equipment

The Contractor shall provide one set of all necessary special tools and maintenance equipment for
repairs and maintenance of the 400 V switchgear equipment, as recommended by the manufacturer.
The Contractor shall furnish as a minimum the following maintenance equipment:
One portable hand operated hoist for lifting and moving the drawout type circuit breakers; the hoist
shall be mounted on a trailer;
One relay test plug;
One breaker test cable, with plugs for testing the breaker in disconnected position;
One hand lever or crank for manual closing of the electrically operated breakers (or other means as
applicable);
One complete set of all special wrenches, tools, etc. required for the installation, maintenance and
repair of the equipment furnished under this section.
1.17 Tests
1.17.1 General
All cubicle assemblies and their associated equipment shall be fully assembled, wired and tested in the
suppliers factory according to the Contractor's detailed quality assurance program taking into account
the relevant IEC Publications.
1.17.2 Field Tests

After installation and prior to putting the switchgear into operation, at least the following tests shall be
done:
Dielectric tests;
Functional and operational tests;
Measurement of the insulating resistance of the different power and control circuits, including
cables, instruments and apparatus;
Adjustment of the protection equipment;
Resistance measuring of all major circuits and grounding.
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A: for approval
I: for information

Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
motor starter lists I
feeder data schedules I
signal lists I
setting and alarm list A
P&I diagrams A
cable lists I
Spare part lists A
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4 DC AND UNINTERRUPTABLE POWER SUPPLY
1.19 Scope
a) One (1) complete 125 V DC system with two battery banks at 250 Ah (3 h) each, two chargers,
main distribution board and sub-distribution boards in the powerhouse;
b) One (1) complete 24 V DC system with one battery bank at 100 Ah (3 h), one charger and
distribution board in the diversion weir control building;
c) One (1) complete 10 kVA, single-phase uninterrupted power supply system (UPS) with double
inverter equipped with electronic by-passes, service by-pass with 400/230 V three-phase/single-
phase transformer, and 220 V AC distribution board for critical loads in the powerhouse;
d) One (1) complete 5 kVA, single-phase uninterrupted power supply system (UPS) with single
inverter equipped with electronic by-pass, service by-pass with 400/230 V three-phase/single-phase
transformer, and 220 V AC distribution board for emergency lighting in the powerhouse;
e) One (1) lot of special devices, tools, maintenance equipment etc., required for installation, testing,
commissioning and maintenance of the batteries, chargers, UPS and distribution systems;
f)One (1) lot of spare parts.
1.20.1 General
The basic requirements for the equipment are listed in the General Technical Specifications.
The 125 V DC system in the powerhouse shall mainly supply the control circuits (i.e. switching
function), protection circuits (i.e. tripping function) and uninterrupted power supply (UPS) systems. At
the diversion weir and forebay, the 125 V DC system shall mainly supply the control circuits.
The supply to the 125 V DC sub-distribution boards in the powerhouse shall be double, from each
busbar of the 125 V DC main distribution board. For decoupling of the two circuits, diodes or DC/DC
switching power supply modules (double DC input) shall be used.
The UPS systems serve critical consumers in the powerhouse mainly of the control system (such as
PC's, monitors, printers, etc.) and emergency lighting.
Each battery assembly shall be capable of supplying successfully the load connected to it, at maximum
load, for at least 3 hours for the 125 V DC system without recharge.
In case of failure of one rectifier or one battery, the remaining rectifier and battery shall supply the total
power which might be necessary within tolerable voltage and ripple limits.
The capacities of the batteries, the ratings of the rectifiers and the ratings of the UPS given in this
specification are estimated values. The Contractor shall make detailed calculations based on the actual
power consumption of the connected equipment.
The final allocation of the consumer to DC or UPS feeders shall be realized during detail design.
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1.20.2 Standards
Ratings, characteristics, tests and test procedures, etc. concerning the 125 V DC systems and the UPS
system, shall comply with the provisions and requirements of the latest IEC Publications, each as they
apply.
1.21 Construction
1.21.1 Battery Chargers

The battery chargers shall comply with the following technical requirements.
Dry type transformers and static type rectifiers shall be used throughout.
Each battery charger shall be feed from the 400 VAC main distribution board by means of a separate
cable. On DC side the battery chargers shall be connected to a transfer switch in parallel to the
respective DC distribution busbars. The transfer switch shall be connected to the battery.
The chargers shall be completely equipped for a fully automatic and controlled charging and floating
charge of the batteries, and shall be of the constant voltage type with current limiting devices (IU-
characteristic).
The chargers shall be suitable for supplying the load and charging the battery simultaneously. The
chargers shall be suitable for supplying the load within their capacity, without having to rely on the
battery and within tolerable voltage and ripple limits.
Complete control and supervision equipment such as circuit breakers, ampere and voltmeters shall be
incorporated with each charger.
Adjustable alarm devices shall be provided with potential free contacts wired to terminals for
overvoltage, undervoltage, ground fault, availability etc.
1.21.2 Batteries
The batteries shall be of the totally sealed and maintenance-free lead acid type.
The 125 V DC battery assembly shall consist of 60 battery cells.
The 24 V DC battery assembly shall consist of 12 battery cells.
The battery shall be designed for maintaining the charging voltage at 2.17 V per cell.
The 125 V DC battery assembly shall be complete with racks, connections between the cells and a
cable terminal box containing the battery fuses (2 poles). Adequate alarm devices (with auxiliary
contacts for remote indication) shall be provided with the battery fuses in order to indicate the blow of
a fuse.
The 24 V DC battery assembly shall be complete in cubicle, connections between the cells and a cable
terminal box containing the battery fuses (2 poles). Adequate alarm devices (with auxiliary contacts for
remote indication) shall be provided with the battery fuses in order to indicate the blow of a fuse.
Next to each battery assembly an eye washing station shall be included in the scope of supply.
1.21.3 Uninterrupted Power Supply (UPS)

The static inverters shall be suitable to feed continuously the essential 220 V AC consumers.
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Each inverter shall be equipped with an electronic by-pass and a service by-pass and all accessories for
uninterrupted power supply.
The inverter panel shall also include:
Instruments for output voltage, current and frequency;
Alarm indication on the panel front.
Complete control and supervision equipment such as circuit breakers and instruments for current,
voltage and frequency shall be incorporated in the system.
Adjustable alarm devices for availability, etc., shall be provided with potential free contacts wired to
terminals.
1.21.4 Distribution Boards

The main DC distribution board shall be sectionalized into two sections with each section connected to
one battery charger. A manual transfer switch shall prevent accidental paralleling of the battery
chargers.
For all other DC systems and UPS, a single busbar distribution board each shall be provided.
The distribution boards shall be metal-clad indoor cubicle of the fixed unit design. It shall be provided
with separate base frame fixed to the concrete. The high of the frame shall be adapted to the individual
design of the floor, i.e. directly mounted on the concrete or with a higher frame in connection with
subfloors.
The distribution boards shall be equipped with load break switches, circuit breakers and miniature
circuit breakers as required for the DC and UPS power requirements. No fuses shall be used.
Tripped breakers shall generate grouped alarm for indication in the plant control and monitoring
system.
All feeders to and from the cubicle assemblies will be cables. The assemblies shall be accessible for the
cables from above or from the bottom to each feeder via separate cable compartment. If cables are
mounted from above, dust protection shutters shall be provided.
Each distribution board shall have at least two fully wired spare feeders of various standard current
ratings.
For local instrumentation voltmeter (busbar) and ammeters for infeeds and main outgoing feeders shall
be incorporated.
1.22 Control and Monitoring

Alarms, availability, indication of tripped devices, etc. shall be incorporated in the power plant control
and monitoring system.
1.23 Calculations
For taking consideration of their design, the Contractor shall carry out detailed calculations for fault
level as well as for loads at each board and the connections listed in the scope.
1.24 Spare Parts and Special Tools

The following spare parts and maintenance equipment shall be furnished.
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1.24.1 125 V DC System

One (1) lifting device for battery cells;
Five (5) battery cells of each type;
Five (5) intercell connectors of each type;
Five (5) fuses of each type;
Two (2) circuit breakers of each type and size;
Two (2) load disconnecting switches of each type;
Two (2) shunt resistor of each type;
One (1) A-meter and one (1) V-meter of each type;
Two (2) control switches and supervisory relays of each type;
Two (2) printed circuit cards of each type.
1.24.2 UPS System

One (1) inverter module of each type;
One (1) printed circuit card of each type;
One (1) control switch and supervisory relay of each type;
Two (2) circuit breakers of each type and size.
1.25 Shop Assembly and Tests
1.25.1 General
All cubicle assemblies and their associated equipment shall be fully assembled and tested in the factory
according to the Contractor's detailed quality assurance program.
The extent of factory tests and the test methods shall be governed by the recommendations of the
relevant IEC Publications.
1.25.2 Field Tests

After installation and prior to putting the systems into operation, at least the following tests shall be
done:
Dielectric tests;
Functional and operational tests;
Measurement of the insulating resistance of the different power and control circuits, including
cables, instruments and apparatus;
Adjustment of the protection equipment;
Resistance measuring of all major circuits and grounding.
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A: for approval
I: for information

Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
motor starter lists I
signal lists I
P&I diagrams A
cable lists I
Spare part lists A
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5 EMERGENCY DIESEL GENERATOR SETS
1.27 Scope
a) One (1) 188 kVA (150 kW) standby Diesel generator set connected to the 400 VAC main
distribution board of the powerhouse including fuel storage tank of 2,500 liters;
b) One (1) 75 kVA (60 kW) standby Diesel generator set connected to the 400 VAC distribution
system of the diversion weir (power intake) including fuel storage tank of 1,000 liters;
c) One (1) 44 kVA (35 kW) standby Diesel generator set connected to the 400 VAC distribution
system of the residence house (ranch) including fuel storage tank of 500 liters.
All including:
The combustion and cooling air supply and exhaust system;
The battery starting system;
The fuel oil system;
The generator and engine control, excitation, protection and monitoring equipment;
All necessary accessories, wiring and cabling, cubicles, etc. to make it a complete system;
The fuel oil and all consumable products for the tests and the first filling of the fuel oil main storage
tanks after the tests;
The spare parts and special tools.
1.28 Functions, Layout, Performance

The 188 kVA powerhouse emergency Diesel generator unit will be installed in the switchyard next to
the powerhouse and shall be connected to the essential loads bus of the main distribution board (see
drawing EL-00-0011).
The 75 kVA generating unit of the diversion weir will be installed on the right river bank at the power
intake area and shall be connected to the diversion weir 400 VAC distribution board (see drawing EL-
00-0011).
The 44 kVA generating unit of the residence house will be installed in the switchyard next to the
powerhouse and shall be connected to the residence house 400 VAC distribution board (see drawing
EL-00-0011).
The emergency diesel generator units shall supply automatically the auxiliary equipment in the event of
failure of the normal 400 VAC sources. Manual mode of starting and shut down shall also be provided.
The emergency Diesel generator units shall be designed for black-start capability without external
auxiliary voltage supply. For exceptional cases when black-start is required and the powerhouse
emergency Diesel is not available, the Diesel generating unit at the diversion weir or at the residence
house may be connected via 6.6 kV system to the non-essential loads busbar of the powerhouse main
distribution board to enable the start of one main unit.
Provisions for a test run under full load in parallel with the 400 VAC distribution system shall be
provided.
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The diesel engine and the generator shall be directly coupled and mounted on a skid. Provision shall be
made to avoid transmission of dangerous vibrations to the supporting structures.
1.29 Design Requirements
1.29.1 General
The equipment shall comply with the following standards:
ISO 3046/II and III: Diesel engines;
DIN 25467: Emergency generating stations with Diesel engines; design; safety requirements;
IEC 60034.1 and 60034.5 for Generator.
The standby Diesel generator units shall be designed for continuous operation and for long periods of
standstill.
The Diesel generator units shall be sized 188 kVA (150 kW), 75 kVA (60 kW) and 44 kVA (35 kW),
respectively. It shall be capable to feed all consumers defined as essential equipment. The final size
shall be verified during detail design.
The diesel Generator units shall be provided to start/operate/stop in complete autonomy with their own
automatic/manual starting systems and with independent ventilation and cooling systems.
1.29.2 Diesel Engine

The Diesel engine shall be of heavy duty type to continuously drive the electric generator at the speed
of 1,800 rpm maximum, solid injection, compression ignition, exhaust gas turbo charged with inter-
cooler, water-cooled closed circuit with radiator, battery starting, four stroke, multi-cylinder with
changeable cylinder liners, forced oil lubrication with cooler, mechanical or hydraulic governor,
suitable flywheel for flicker-free operation, exhaust silencer with necessary piping.
1.29.3 Governor
Between 10 and 100% of the rated output, the steady load speed band shall not exceed 1% of the rated
speed.
External means of adjustment of the nominal speed setting by 5% at all loads between 0 and 100%
load shall be provided.
1.29.4 Cooling System

The Diesel engine shall be water cooled by means of a closed water cooling system. Proper inhibitors
shall be added in the water to protect the cooling system against corrosion and sludge.
The water shall be boosted by a centrifugal pump fitted on the engine, it shall be cooled by a fan
directly driven by the engine. The radiator shall be rated for a maximum ambient temperature of 50 C
(standard cooling package). At site the maximum ambient temperature will be 20 oC.
1.29.5 Fuel Oil System

The capacity of the main storage tanks shall be:
for the 188 kVA (150 kW) Diesel generator set: 2,500 liters
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for the 75 kVA (60 kW) Diesel generator set: 1,000 liters
for the 44 kVA (35 kW) Diesel generator set: 500 liters
The capacity of the daily tanks shall be at least:
The daily tanks shall be filled from the storage tanks by electrical pump with automatic and manual
operation modes. One hand pump shall be also provided with valves to by-pass the electrical pump
circuit.
Each tank shall be equipped at least with the following:
One level gauge;
High and low level limit switches;
Necessary connections for filing, emptying, drainage, with aeration valves, rupture discs, etc.;
Necessary shut-off valves, isolating valves, drainage valve, etc.;
One special connection for fuel oil sampling;
Lifting lugs.
A manhole dia. 500 mm minimum shall be provided in each main storage tank.
1.29.6 Lubricating Oil System

The lubricating oil system with closed forced circuit, duplex oil filters with replaceable elements and
with an automatic bypass as to not stop the oil circulation. It shall include:
An automatic preheating system of the oil and water;
One oil pressure gauge;
Too high and too low oil temperature protections;
One oil tank mounted on a trolley, with one hand pump and necessary fittings for filling the diesel
engine.
1.29.7 Combustion Air System

The combustion air intake system shall be complete with extra heavy duty air filters for fine dust of 3,
necessary piping and fittings.
The air filters shall be re-useable after cleaning.
1.29.8 Exhaust System

The exhaust system shall include the silencer, manifold, expansion joints, flexible couplings, the pipe
insulation, a drainage pipe and all fittings.
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1.29.9 Noise Level

The noise level from the Diesel generator plant complete, including exhaust system, fan units, shall not
exceed 75 dB (A) at full load and at 10 m distance from the Diesel set.
1.29.10 Generator
1.29.10.1 General
The AC generator shall be of constant voltage, 60 Hz, three-phase, air cooled, self-excited type.
Damper windings shall be uniformly distributed around the rotor.
The star-point of the generator shall be grounded through a contactor. The contactor must be opened
during test run in parallel operation with the normal AC supply system (star-point grounded) for
preventing flow of third harmonic currents. During isolated operation of the Diesel unit the contactor
must be closed. The same procedure is also valid for the emergency Diesel at the diversion weir (power
intake) and residence house (ranch).
Further requirements:
Voltage variation between 0 and 100% of rated load: < 2.5% of rated voltage;
The generator shall be able to withstand 1.2 times the rated speed;
Protection index of the enclosure: IP56 (weather protective enclosure);
Type of duty : continuous running duty type S1 as per IEC 60034-1.
1.29.10.2 Insulation and Temperature Rise

The insulation shall be of class F. During normal operation the winding temperature rise under rated
conditions and ambient temperature of 50 C (standard cooling package) shall not exceed class B.
Thermal sensors shall be installed in the stator windings.
1.29.10.3 Ratings
Powerhouse Diversion weir Residence house
Output 188 (150) 75 (60) 44 (35) kVA (kW)
Voltage 400 400 400 V
Phases 3-phase, 4 wire 3-phase, 4 wire 3-phase, 4 wire
Neutral solidly grounded solidly grounded solidly grounded
via contactor via contactor via contactor
Frequency 60 60 60 Hz
Power factor 0.8 0.8 0.8 lagging
Speed 1,800 1,800 1,800 rpm
The final rating shall be verified during detail design.
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1.29.10.4 Excitation System

Excitation shall be of the brushless type with rotating diodes.
1.29.11Control Panels
The control panel(s) shall include all necessary switchgear and equipment for the control, protection
and monitoring of the Diesel generator unit and its auxiliaries, in particular:
The generator protection;
The current transformers and voltage transformers;
The circuit breakers and contactors for the auxiliaries (fuel oil pump, preheating, etc.);
The protection and auxiliary relays for the Diesel engine;
The Automatic Voltage Regulator;
The synchronizing equipment;
The selector switch for local/remote operation of the Diesel generator unit;
The selector switch for manual/automatic test run modes;
The push-button switches for starting/stopping the unit and auxiliaries;
The electrical indicators for current, voltage, frequency and power;
The indicators for the Diesel engine: oil pressure, temperatures, speed, etc.;
The operation and fault signaling lights;
The protection relays as follows:
low battery charge,
no starting (3 starting trials without results),
fuel oil pump fault,
daily tank low oil level,
daily tank high oil level,
water flow fault,
preheating fault,
high water temperature,
low oil pressure,
high oil pressure,
oil temperature low,
oil temperature high,
Diesel engine overspeed,
generator winding temperature high,
overcurrent,
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under and over voltage,

min. and max. frequency,
generator overload.
The operation of each protection shall be indicated by a flashing light on the local control panel and a
sound alarm.
1.29.12 Battery Starting System

The Diesel generator sets shall be provided with their own DC source for start-up including one battery
charger assembly. The battery system shall be designed to allow at least three consecutive starting
cycles.
1.30 Control and Monitoring

The emergency Diesel generator units will be supplied with their own control, protection and
monitoring system. Signal exchange with the power plant control and monitoring system as well as the
main distribution board, diversion weir distribution board and residence house distribution board,
respectively, has to ensure for control and interlocking purposes.
The generator protection shall trip the associated circuit breaker in the respective distribution board.
Protection circuits must be hardwired.
1.31 Tests
1.31.1 Workshop Tests

1) Diesel Engine
The test shall include a period of running at rated full load, to be followed immediately by one hour
at 10% overload.
2) Fuel Consumption
The fuel consumption at full load, three quarters and half of this load, shall be measured over a
minimum period of 30 minutes for each load.
3) Governor Tests
4) Overspeed Test
The engine shall be operated for a period of three minutes at 110% of the normal speed.
5) Generator
Temperature rise test;
Dielectric test;
Determination of losses and efficiency;
AVR tests to determine the performances of the voltage regulator.
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1.31.2 Site Tests

After installation and prior to putting the systems into operation, at least the following tests shall be
done:
Dielectric tests;
Resistance measuring of all major circuits and grounding;
Functional and operational tests of all control circuits including full verification of the interlocking
scheme;
Adjustment and functional tests of the protection equipment;
Starting time test;
Load test;
Vibration test.
1.32 Spare Parts and Special Tools

The following spare parts and tools shall be supplied for each Diesel generator unit.
1.32.1 Spare Parts

a) For the engine and its auxiliaries:
One (1) set of injection nozzles (100% of installed parts);
One (1) set of cylinder liners;
Two (2) pistons with rings and all fittings;
Two (2) rocker arms;
Two (2) sets of any kind of filters (fuel oil, lubricating oil, air, water);
Two (2) sets of belts;
Two (2) sets of seals;
One (1) detector/sensor of each type.
b) For the generator:
One (1) set of diodes;
One (1) set of spares for the AVR;
One (1) detector/sensor of each type.
c) For the control, protection and monitoring equipment:
Two (2) circuit breakers, miniature circuit breakers, contactors, switches, protection devices,
relays, indicating instruments, etc. of each type.
1.32.2 Tools
A complete set of tools for maintenance and overhauling the engine and its accessories shall be
supplied, in particular:
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Crank deflection gauges;

Thickness gauges;
Nozzle tester with pressure gauges;
Torque wrenches;
Cylinder maximum pressure indicator.

A: for approval
I: for information

Component lists I
Outline drawings A
Loading drawings A
Stress analysis for main components A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
signal lists I
P&I diagrams A
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cable lists I
Spare part lists A
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6 CONTROL AND MONITORING SYSTEM
1.34 Scope
Entire control system for the power plant and associated equipment built up as an open structure,
decentralized system of the following proposed hierarchical control levels (see drawing EL-00-0101):
a) Two (2) fully redundant operator workstations providing a Supervisory Control and Data
Acquisition System (SCADA) with two min. 25" OLED monitors each (video display unit VDU),
complete with keyboard and mouse;
b) One (1) engineering station with one min. 25 OLED monitor (VDU), complete with keyboard and
mouse
c) One (1) portable engineering/service station (15 laptop) suitable also for local control purposes;
d) One (1) history server (archiving computer) or Information Management System (IMS) with one
min. 25 OLED monitor (VDU) and CD/DVD storage and streamer back-up system, complete
with keyboard and mouse;
e) One (1) disturbance and fault recorder station with one min. 21 OLED monitor (VDU), complete
with keyboard and mouse;
f)One (1) web server with one min. 21 OLED monitor (VDU), complete with keyboard and mouse;
g) One (1) domain and applications server with one 21 OLED monitor (VDU), complete with
keyboard and mouse;
h) Two (2) gateway servers with two WAN routers protected by firewalls and one min. 21 OLED
monitor (VDU) and associated equipment (multiplexers MUX, fiber-optical distribution frame
ODF) for data exchange between the SCADA system in the powerhouse and Andean Powers
office in Lima and the National Control Centre (NCC) at COES-SINAC (Comit de Operacin
Econmica del Sistema Interconectado Nacional) via IEC 60870-5-101 or IEC 60870-5-104
protocol;
i)One (1) alarm and event printer;
j)One (1) color laser hardcopy printer (general reports printer);
k) One (1) Local Area Network (LAN) as far as applicable for communication between equipment of
upper level;
l)One (1) redundant fiber-optical Ethernet (TCP/IP) bus system for communication between the
controllers and the upper level operator workstations;
m)One (1) GPS clock signal receiver including network time synchronization through NTP (Network
Time Protocol) server;
n) Two (2) autonomous process control units for the generating units, complete with unit control
board (UCB), programmable logic controller, synchronizing equipment, metering, temperature
measurement and all necessary interfaces for the unit specific equipment, communication interface
for the bus system and an interface for the plug-in connection of the mobile engineering/service
station (laptop) for local control purposes;
o) One (1) process control unit for the superimposed control functions and for the common station
services and switchyard, complete with controller, joint active and reactive power control and all
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necessary interfaces for the station specific equipment, communication interface for the bus system
and an interface for the plug-in connection of the mobile engineering/service station (laptop);
p) One (1) process control unit for the diversion weir (power intake) and forebay, complete with
controller, automatic reservoir measuring and control system (ARMAC) and all interfaces for
connected equipment, communication interface for the bus system and an interface for plug-in
connection of mobile engineering/service station (laptop);
q) One (1) set of water measuring system, consisting of hydrostatic pressure measurement equipment
for the water levels at the diversion weir, power intake, sedimentation bays, headrace channel,
forebay and tailrace channel, ultrasonic water level measurement equipment at the diversion weir
and forebay fixed overflow spillways, ultrasonic flow measurement equipment for penstock
(aqueduct bridge), differential pressure over the power intake trashracks and pressure equalization
measurement over forebay roller gate;
r)All necessary cabinets, racks, internal wiring and cabling, connections to subsystems and superior
systems, switches, auxiliary devices, etc. are part of the supply;
s) The necessary furniture for the main control room and the complete technical installation of the
control system is part of the supply;
t)One (1) lot of communication ports, remote terminal units, I/O modules, smart terminators, etc. not
covered in the respective sections, but necessary to fulfill the required control and monitoring
functions;
u) One (1) lot of any other items not explicitly listed but necessary for making the system complete;
v) One (1) lot of all necessary software and licenses;
w) One (1) lot of spare parts.
For the detailed design and hierarchy of the control and monitoring system the suppliers standard
configuration may be incorporated. The following specifications define the minimum requirements of
the system.
Only field-proven standard systems and components will be accepted. They shall be interchangeable
with other products of similar type.
For all systems and components references of realized projects shall be given. New developments
without field-prove reference will not be accepted.
1.35 General Design Requirements

This section specifies the requirements of all local and remote control systems in the powerhouse, the
60 kV switchyard and the ancillary plant areas which shall be suitable for manual and automatic start-
up, running and shut-down of the generating units, the station auxiliary systems and the plant building
systems.
To achieve operation centralisation a Main Control Room (MCR) is located at the powerhouse erection
hall floor, from where both units and ancillary plant systems shall be operated and supervised. In the
main control room and offices, data acquisition and visualization, event/alarm recording, trend data
logging, generation of reports, data archiving, etc. shall be installed.
In addition it must be possible to transmit super-ordinated signals to/from Andean Powers office in
Lima and the National Control Centre (NCC). The superior plant management will primary occur by
Andean Powers office in Lima and then from the NCC.
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The control and monitoring system shall be based on the decentralised intelligent principle. Control
functions, supervisory functions, limiting functions and as far as appropriate alarm handling, event
handling, data acquisition, trend data logging, etc. shall be executed by the local controllers.
The control and monitoring system shall be built hierarchic. Malfunctions of upper systems must not
influence subordinate systems.
The software shall be accessible by the Employer, modifications and parameter setting can be made at
site as required.
For operating is to consider, the nearer the operator is to the process the superior is its operating
priority.
All controlling and communication devices shall be energised with three independent power supplies
each: two DC sources and one uninterruptible AC source.
All software shall be safe on the controllers memory card (control program and all parameters for
process control). In addition safety copies of the latest updates shall be created and stored at the power
plant.
The control and monitoring system shall be designed for self-supervising. Failures of local controllers
or in the communication network shall be indicated in the SCADA system.
The control of the units and unit ancillary systems shall be executed by the unit control boards (UCB).
Local control from the UCB through push buttons (except for emergency shut-down) and/or touch
screen is not envisaged. However, an interface shall be provided at each location of controllers and of
turbine governor for plug-in of the mobile engineering/service station (laptop). Local control for tests
and in case of disturbances shall be possible from this station applying the same visualization pictures
as at the operator workstations. All the rules for access through operator (log-in) and control hierarchy
(local/remote) shall be realized by password according to the state of the art.
Control of individual equipment/components shall also be possible locally (through mobile station) as
well as remotely (through operator workstation).
The control and monitoring system, in particular the communications shall be of an open, non-
proprietary standard and comply with the latest International Standards.
The signal transmission shall be redundant via a fiber-optic cable ring. In addition to the interfaces at
the respective control units, the design of the fiber-optic bus shall enable the connection of the mobile
engineering/service station (laptop) at all relevant locations at the erection hall floor.
All equipment provided and connected to the control and monitoring system shall be equipped with the
necessary interfaces (communication ports, remote terminal units, I/O modules, smart terminators,
etc.). The type of interface shall be to best fulfil the respective requirements with regard to signal
volume, reliability, maintainability, extendibility, etc.
1.36 Configuration
1.36.1 General
The proposed configuration of the distributed control system as well as the locations for the equipment
can be seen on drawings EL-00-0101, PD-03-0018 and PD-03-0019.
The Contractor may supply a control system according to his standard varying in certain details from
the proposed design, if the main aspects of this specification are fulfilled.
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1.36.2 Unit Control System

The unit control system shall comprise:
Synchronizing equipments,
Temperature measurement equipment;
and interface/incorporate the following systems:
Main inlet valve,
Hydraulic power unit,
Hydraulic quantities measurement system,
Bearings cooling water system,
AC and DC auxiliary power supplies,
Generator circuit breaker,
Generator electrical protection system,
Electrical metering system,
Generator vibration monitoring,
Generator partial discharge monitoring,
Integrated speed and voltage regulators.
1.36.3 Common Services and Switchyard Control System

The common services and switchyard control system shall comprise:
Joint active and reactive power control;
and interface / incorporate the following systems
6.6 kV switchgear system,
AC, DC and uninterrupted power supply systems including Diesel generators,
Communication system,
Drainage and dewatering system,
Low-pressure compressed air system,
Fire fighting system,
Air-conditioning and ventilation system,
Main transformer including online DGA monitoring system,
Switchyard equipment control,
Main transformer protection,
Transmission line protection,
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Electrical metering system.
1.36.4 Diversion Weir and Forebay Control System

The diversion weir and forebay control system shall comprise:
Automatic reservoir measuring and control system (ARMAC);
and interface/incorporate the following systems:
Water level measurement system,
Trashrack differential pressure monitoring system,
Radial gates including hydraulic power unit,
Power intake gates,
Sedimentation bay bottom outlet gates,
Forebay roller gate in including hydraulic power unit,
AC and DC auxiliary power supplies including Diesel generator
1.36.5 Gateways for Data Exchange

The gateways shall serve as an interface between the power plant control and monitoring system
(SCADA) and Andean Powers office in Lima and the National Control Center (NCC) for control and
data transfer. The capacity of the gateways shall enable the transfer of the most important data for the
monitoring of the plant and for the setting of the superimposed control.
1.36.6 Main Control Room (MCR)

The normal operation of the power plant shall be executed from the main control room in the
powerhouse.
All plant operations related to the power production, transformation, switchyard, transmission and the
ancillaries shall be operated from video display units (VDU) associated with the fully redundant
operator workstations.
At each time both of the operator workstations shall have 100% the same information content allowing
takeover of the control by the redundant unit without any disturbances, should one of the units fail.
1.37 Design Features and Construction
1.37.1 Control Concepts

The normal turbine-generator start-up and shut-down shall be controlled automatically either from the
operator workstations in the Main Control Room or from the mobile engineering/service station
(laptop). Step by step control and also individual equipment / component control shall be possible from
both locations.
The design shall permit transfer from one mode of control to another without disturbing the operation
of the units. The control circuits shall be arranged so that, if the auxiliary power supply fails, the units
will be shut-down safely.
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All unit auxiliaries shall be automatically started prior to unit start-up, the generating units shall come
up to speed and be automatically synchronised to the grid. On normal stop operation the unit shall
automatically be brought to no-load condition, the generator circuit breaker shall be tripped and
excitation switched off.
Emergency shut-down at electrical failures and quick shut-down at some mechanical failures shall be
included in the controller to disconnect the units from the system and effect a safe, controlled shut-
down. An emergency shut-down shall be initiated by the monitoring and protection devices as well as
by manual release of the emergency shut-down buttons. The timing of emergency shut-down and
associated closure devices shall be adjusted according to the hydraulic requirements of the system.
In case of i.e. tripping of a remote circuit breaker in the high voltage grid, the disturbance shall be
supervised by frequency and voltage measurement and the unit(s) shall change over to isolated grid
operation. The unit whose power is not required for isolated grid operation shall be disconnected and
continue to run at nominal speed for a predetermined period of time (hot standby).
The systems shall be suitable for the following modes of operation:
Speed control by governor;
Automatic synchronisation;
Parallel operation with the network;
Isolated operation on a selected grid;
Black-start is possible due to black-start design of the emergency Diesel generators;
Energizing of transmission circuits;
Unit specific active power control;
Automatic voltage or reactive power regulation;
Machine loading with active and reactive power according to adjustable ramp;
Joint active and reactive power control;
Level control by automatic reservoir (forebay) measuring and control (ARMAC).
For the unit specific active power control each unit shall be equipped with an Automatic Generation
Control (AGC) system in order to receive and process active power set points issued by Andean
Powers office in Lima and the National Control Center (NCC).
1.37.2 Unit Control System, Unit Control Board

The unit control system shall be arranged in the Unit Control Boards (UCB). The complete UCBs are
part of the supply and shall be installed nearby each turbine / generator unit on the erection hall floor at
elevation 3,202.40.
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Mode of Operation
The following operating modes shall be selectable:
OFF : No operation possible
AUTO : Automatic control
Step by Step : Step controlling
Test : Individual control of equipment / components
Sequence Control
Auto Mode
The automatic starting and stopping of the unit shall be initiated by start and stop command. All
components shall be operated according to a logic and sequential manner which shall bring the unit to
the synchronising condition and automatic synchronisation or stop it completely when the stop button
is activated.
The time taken for the execution of commands shall be monitored and alarms or fast shutdown shall
result if command execution takes more than the stipulated time. Indications shall be provided for
sequence status, start criteria, faults like missing progression criteria, etc.
All step indications shall be indicated on the VDU graphic in the control room.
Step by Step Mode
In this mode, the execution of each step in the automatic starting and stopping sequence has to be
confirmed by the operator. In the starting sequence it shall be possible to switch directly to the
respective step of the stopping sequence. A direct change over from the stopping sequence into the
starting sequence shall not be permitted.
Test Mode
In this mode the individual components can be controlled independent of the starting and stopping
sequence. Security interlocking must still be active. All mechanical and electrical protection remains
active.
Synchronizing Equipment
Scope and General Concept
For both 6.6 kV generator circuit breakers, synchronising facilities shall be provided to allow fully
automatic synchronising of the units.
For both 6.6 kV generator circuit breakers, synchrocheck devices shall be provided to enable and
ensure security in manual operation.
For local indication all synchrocheck devices shall be equipped with synchronoscope and instruments
for voltage deviation and frequency deviation.
The closing command of the synchronizing facility shall be connected in series to release command of
the synchrocheck. The synchrocheck release command shall be dependent on the operating mode of the
power station (i.e. dead 60 kV busbar, station auxiliary supplied from main transformer, etc.) and shall
be interlocked with the HV circuit breaker where required.
All connections between synchronizing facilities, synchrocheck and circuit breaker coils shall be
hardwired.
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All connections between voltage transformers and synchronizing facilities and synchrocheck shall be
hardwired.
Synchronizing facilities
The fully automatic synchronising devices shall be of the electronic/microprocessor based type,
complete with all auxiliaries for automatic connection of the generators to the main transformers.
The circuit-breaker closing time (max. admissible frequency and voltage difference) as well as the
control time shall be adjustable.
The automatic synchronising shall also be possible when the generating units are controlled in step
mode.
Temperature Measurement
A temperature measuring and monitoring system shall be incorporated. The individual temperature
detectors are described in Part 3.
The system shall be fully integrated into the unit controller, including all alarm handling and displaying
of results. The temperature scanning shall have two alarm settings for high and too high temperature,
adjustable over the entire range, with scan cycle time of less than 10 seconds.
Generator Protection
Signal exchange with the generator protection system shall be ensured for control, interlocking and
monitoring purpose of the generator circuit breaker. The protection relays shall be connected to the
monitoring and fault recorder station via fiber-optical Ethernet (TCP/IP) bus system and IEC 61850
communication protocol.
Number of Signals
The estimated number of signals to and from each unit control system is as follows:
288 digital inputs (9 modules of 32 inputs each);
64 digital outputs SOE type (4 modules of 16 inputs each);
64 digital outputs (2 modules of 32 outputs each);
112 analogue inputs 4-20 mA type (14 modules of 8 inputs each);
72 analogue inputs RTD type (9 modules of 8 inputs each);
8 analogue outputs 4-20 mA type (1 module of 8 outputs).
1.37.3 Common Services and Switchyard Control System

All control/monitoring of auxiliary systems not arranged in the Unit Control Boards shall be
concentrated in the Common Services Control Board. It is the responsibility of the supplier of each
system to provide the local control for the particular equipment.
Furthermore, the common services controller shall process the superimposed control functions for the
joint controls. It shall distribute the setting orders to the respective controllers dependent on the
activated mode of operation.
The common services control board shall be installed in the erection hall floor.
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Joint Active Power Control

Joint active power control shall be possible either from Andean Powers office in Lima and the
National Control Center (NCC) or locally from the operator workstation.
This function shall adjust the total station load to the set reference value. The reference value shall be
set in MW either according to a signal from Lima or via display and keyboard of the operator
workstation or by the prescheduled load profile stored in the station control computer. Reference value
changes shall take place via a ramp function, having an adjustable ramp time, for smooth adjustment.
The controller shall calculate the total station active power but only the units which are affected by the
joint active power control are influenced. From the station power calculated by the controller, the
output of the individually controlled unit shall be subtracted and the remaining power assigned to the
unit selected to be in joint power control mode. The controller shall calculate the number of units to be
required (from those units available for joint control) to obtain optimum active power with regard to
the efficiency of the units related to the load factor.
The controller function shall automatically compensate for load changes of the unit in individual mode
of operation. In the event of a unit load rejection, the rejected power shall be fed forward to the
remaining unit in joint control mode of operation.
Both a speed droop function and a station regulating capacity (MW/Hz) function shall be implemented
to the joint active power control function.
The output limitations of the turbines shall be accounted for in the software function and when turbines
participating in the control function have reached their upper respectively their lower operational limit
this situation shall be announced to the operator. Once the operator acknowledges the need for starting
up a new unit respectively stopping one, the unit in question shall be started/stopped and
loaded/unloaded automatically.
Joint Reactive Power Control

Joint reactive power control shall be provided from the operator workstation and Andean Powers
office in Lima and the NCC (voltage control).
This feature shall adjust the station reactive power to the set reference value. The reference value shall
be set in Mvar via the operator control system or by the prescheduled Mvar profile stored in the station
control computer. Alternatively the operator shall have the option to set or schedule a reference value
for the 60 kV busbar. The resulting Mvar output for the power station shall be evenly distributed
between the units selected to be in joint reactive power control mode. These features shall otherwise be
built up in similar manner as that for the joint active load control.
The output limitations represented by the generator capability curve shall be worked into the function.
Dispatch Instructions from Andean Powers Office in Lima or NCC
The facility will be dispatched on a unit by unit basis. This means, for each generating unit, Andean
Powers office in Lima or the NCC will send individual AGC set-point instructions.
The procedure of receiving instructions from Andean Powers office in Lima or the NCC is predefined.
Commands concerning the joint active- and joint reactive power control, received by Andean Powers
office in Lima or the NCC, have to be verified in the common services control system. Is the
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instruction not consistent to predefined unit operating ranges, the system shall warn Andean Powers
office in Lima or the NCC and correct the active power set-point so that it complies with the unit
operating range.
6.6 kV Switchgear System

The 6.6 kV switchgear system shall be remote controlled as specified in section 2.
400 VAC Systems, DC Systems and Uninterrupted Power Supply

The 400 VAC main distribution board shall be controlled, supervised and interlocked as specified in
section 3.
The other AC distribution boards as well as the DC systems and the uninterrupted power supply are
intended for local switching and need to be monitored only.
Emergency Diesel Generator Sets

Signal exchange with the emergency Diesel generator sets shall be ensured for control, interlocking and
monitoring purpose.
Drainage and Dewatering System

This system will be controlled locally as described in section 13 and needs to be monitored only.
Service and Potable Water System

Low-Pressure Compressed Air System

Fire Fighting System

As described in section 16 this system shall receive its own local control and distribution board and
needs to be monitored only.
Air Conditioning and Ventilation System

As described in section 17 this system shall receive its own local control board and needs to be
monitored only.
Main Transformer and Online DGA Monitoring System
As described in Part 6 this system shall receive its own local control board and needs to be monitored
only.
Switchyard Equipment Control

The switchyard equipment shall receive its own local control boards and it shall also be possible to
control and monitor the whole switchyard equipment from the Common Services Control Board and
from the Main Control Room.
Main Transformer Protection
Signal exchange with the main transformer protection system shall be ensured for control, interlocking
and monitoring purpose of the main transformer LV and HV circuit breakers. The protection relays
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shall be connected to the monitoring and fault recorder station via fiber-optical Ethernet (TCP/IP) bus
system and IEC 61850 communication protocol.
Transmission Line Protection
Signal exchange with the transmission line protection system shall be ensured for control, interlocking
and monitoring purpose of the main transformer HV circuit breaker. The protection relays shall be
connected to the monitoring and fault recorder station via fiber-optical Ethernet (TCP/IP) bus system
and IEC 61850 communication protocol.
Number of Signals
The estimated number of signals to and from the common services and switchyard control system is as
follows:

80 digital outputs SOE type (5 modules of 16 inputs each);
224 digital outputs (7 modules of 32 outputs each);
1.37.4 Diversion Weir and Forebay Control System
The diversion weir and forebay controller shall process the superimposed control functions for the
Automatic Reservoir Measuring and Control System (ARMAC). It shall distribute the setting orders to
the respective controllers dependent on the activated mode of operation.
Level Control by ARMAC System

The Automatic Reservoir Measuring and Control System ARMAC shall calculate the total forebay
discharge resulting from penstock water flow measurement and spillway discharge and compare the
result with the variation in the forebay level to determine the control output correction for the flow Q of
the water to be released or retained in the forebay. The operator at the MCR shall acknowledge the
calculated flow Q and release the pertaining signals to turbine governor and power intake sluice gates
(diversion weir).
The system will receive the following information:
Desired forebay level by the operator at MCR;
Actual forebay and spillway level;
Penstock water flow measurement (aqueduct bridge);
Actual discharge through spillway at the forebay (to be calculated from the spillway water level).
The main control and calculation functions of ARMAC are:
Calculation of quantity of water to be released by the turbines;
After receiving manual acknowledgement of order by MCR sending Q signal to the unit controllers;
Calculation of power intake sluice gate positions and verifying of gate positions set automatically
by the diversion weir and forebay controller.
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In case of failure of the system, safe level controlling shall be done through local control of the power
intake sluice gates.
Water Level Measurement System
For control and monitoring of water levels the following hydrostatic pressure measurement equipment
shall be provided at the diversion weir, power intake, sedimentation bays, headrace channel, forebay
and tailrace channel. Ultrasonic water level measurement equipment shall be provided at the diversion
weir and forebay fixed overflow spillways.
Penstock Flow Measurement
For control and monitoring purposes ultrasonic flow measurement equipment on the aqueduct bridge
shall be provided.
Differential Pressure Monitoring System
For control and monitoring purposes differential pressure measurement equipment for the power intake
trashracks and pressure equalization measurement equipment over the forebay roller gate shall be
provided.
Radial Gates and Hydraulic Power Unit
The radial gates and hydraulic power unit shall receive its own local control board and it shall also be
possible to control and monitor the three radial gates from the Diversion Weir and Forebay Control
Board and from the Main Control Room.
Power Intake Gates
Each power intake sluice gate shall receive its own local control box and it shall also be possible to
control and monitor the four intake gates from the Diversion Weir and Forebay Control Board and from
the Main Control Room.
Sedimentation Bay Bottom Outlet Gates
Each sedimentation bay bottom outlet gate shall receive its own local control box and it shall also be
possible to control and monitor both gates from the Diversion Weir and Forebay Control Board and
from the Main Control Room.
Forebay Roller Gate and Hydraulic Power Unit
The forebay roller gate and hydraulic power unit shall receive its own local control board and it shall
also be possible to control and monitor the forebay gate from the Diversion Weir and Forebay Control
Board and from the Main Control Room.
AC and DC Auxiliary Power Supplies
The 400 VAC distribution boards shall be controlled, supervised and interlocked as specified in section
3.
The DC systems are intended for local switching and need to be monitored only.
Emergency Diesel Generator Set
Signal exchange with the emergency Diesel generator sets shall be ensured for control, interlocking and
monitoring purpose.
Number of Signals
The estimated number of signals to and from the diversion weir and forebay control system is as
follows:
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32 digital outputs (1 modules of 32 outputs);
1.37.5 Metering System

In addition to the control and monitoring system separate metering of active energy and reactive energy
shall be provided.
The metering system shall be connected at the stator terminals of each generating unit in order to
measure and record at the respective stator terminal the active energy and reactive energy that is
generated in such generating unit (name: unit metering system).
The unit metering system shall include the following equipment:
Two energy meters, each of which shall be defined as the unit metering system for the respective
generating unit;
For buffering and transmitting the measured values to the superior plant management level, the
fiber-optical Ethernet (TCP/IP) bus system and Ethernet communication protocol shall be used;
Time reference shall be taken from the GPS clock receiver;
Accessories including test blocks, labels, terminal blocks, cables and internal wiring, including all
wiring required between the metering system, the VTs and CTs, and the communication system.
The energy meters have to be connected to the uninterruptible power supply (UPS) in section 4.
The current and voltage transformers for the metering system are described and included in section 2.
1.38 Equipment Requirements
1.38.1 Controller
The programmable logic controller (PLC) shall be configurable process control stations, programmable
according IEC 61131-3 with standardised functions for monitoring, loop control and programmable
logic control functions, calculations and data transmission protocols for coupling to the bus system.
The PLC shall be based on a modular design, easy extendible for process and logic extensions. The
PLCs shall be highly available. In the minimum the PLC shall offer two redundant processors with
control software each.
Functional redundancies shall be provided as practicable for the central modules on the hot standby
basis.
1.38.2 Interfaces
All equipment provided and connected to the control and monitoring system shall be equipped with the
necessary interfaces (communication ports, remote terminal units, I/O modules, smart terminators,
etc.). The type of interface shall be to best fulfil the respective requirements with regard to signal
volume, reliability, maintainability, extendability, etc.
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1.38.3 Bus System

The bus system shall be engineered according to international recognized standards and regulations of
IEC and IEEE.
The data transmission shall be by redundant bus systems on the basis of fiber-optical transmission
cable.
The bus system shall be physically redundant installed on different routes. No interaction between
undisturbed and disturbed bus participants shall take place.
In case of communication break the reconfiguration of the network shall be executed within 500
milliseconds.
The entire communication network has to be monitored by a network management system (i.e. SNMP).
Every communication break must be detected and visualized on the SCADA system within 30 seconds.
1.39 Provisions of the Control and Monitoring system
1.39.1 Operator Workstations

The data server system (including the SCADA application) is the super ordinate display, operator and
recording system. Both data servers (operator workstations) have to offer a redundancy alignment
which assures the permanent synchronisation.
The main functions of the operator workstation data servers are:
Human-machine interface for the operators in the Main Control Room of the powerhouse;
Communication with all connected devices, upward to Andean Powers office in Lima and the
National Control Center (NCC), downward to the process network and on the same level with the
engineering station, history server (archiving computer), monitoring and fault recorder station, web
server, domain and applications redundant server, gateways, routers and printers;
Displaying and operating the process;
Time synchronisation via NTP server;
Self-monitoring;
Monitoring of all connected process controllers;
Logging the process status;
Temporary buffering of process data (operator intervention, process changes, etc.);
Creating statistics and trends;
Export of data;
User group management.
In addition the system must be able for remote maintenance. The remote access shall offer the same
functionality like at the operator workstations.
Communication with all connected devices
The operator workstation data servers are the central communication center. All network management
and network monitoring services are installed on these servers.
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Displaying and operating the process

Four video display units (two each per workstation) of the OLED type of minimum 25" size shall be
installed in the Main Control Room. The VDU system shall be a full graphic system with at least, but
not be limited to:
Fifty (50) process and instrument diagrams with on-line actual process data integrated in the
picture;
A symbol library of the necessary symbols shall be installed;
Each data point must be able to link to the trend function.
The visualization shall have but not be limited to the following functions:
Individual process data indication;
Calculation of process data by formulas;
Generating of group signals;
Window event alarm indication;
Zooming;
Increased picture size;
Scrolling over of at least 2 VDU's.
The pertaining software shall be included.
Each operator station VDU shall show at least the following control sections separately and shall be
menu selectable:
Control system overview (with indication of failed equipment);
Power plant overall overview (waterways, units);
Spillway gate section;
Power intake section;
Sedimentation bay section;
Headrace channel section;
Forebay section;
Turbine inlet valve section;
Turbine section;
Generator section (mechanical);
Generator / main transformer section (electrical);
Switchyard section (various);
Unit auxiliaries sections (various);
Alarm section;
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Automatic control sections, including step by step control, etc.;

Powerhouse installation (various);
Ten (10) additional pictures with at least 30 dynamic symbols.
All the sections shall contain all information and function for complete monitoring, measuring, control,
loading/positioning and protection of the corresponding system / equipment.
Time synchronisation via NTP server
The operator workstation data servers shall synchronise their time with the NTP server.
Self-monitoring
In case of maloperation or failure of the operator workstation data servers, it shall generate a
warning/alarm signal. This self-monitoring function shall offer the following signals at least:
Hard disk full or disturbed;
System capacity at limit (user memory full, processor overload);
Disturbed communication to downward/same level network;
Fan failure / over temperature.
In case of technical failures the system must not fall in an unsafe status and its not acceptable to lose
data. The following technical failures are to consider:
Power failure (reaction: auto restart in resumption of power supply);
Disconnection from communication network (reaction: recording and logging);
Air intake blocked (reaction: malfunction information in case of rising temperature; safe shut-
down when exceeding limiting value).
Monitoring of all connected process controllers
In case of communication break, the system shall visualise the disturbed connection on the control
system overview.
Logging the process status
The operator workstation data servers shall include data logging functions. The system shall receive,
update, print out and show on the VDU's all commands, signals, events, alarms, status, status change,
user access, abnormalities and history data, plant and ambient conditions periodically, on request or
immediately in case of alarm. The data shall log with a timestamp.
The data logging function shall execute the processing for at least, but not be limited to the following
functions:
Analogue measurements:
Integration over one interval,
Calculation of sliding average values,
Calculation of maximum, minimum values,
Supervision of process limits and instrument limits,
Release of sequence steps in case of limit exceeding,
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Release of event and status change signals,

Continuous updating,
Implementation of dummy values,
Zero point alignment;
Counters:
Continuous updating,
Limit supervision,
Release of sequence signals,
Release of events and messages,
Summation of calculation and updating,
Reset of different summations,
Data collection of meters and meter intervals,
Data collection of meters in forward and back direction;
Binary signals:
Relay function,
Meter sequences,
Acknowledgement counter,
Release of sequence functions internal,
Release of sequence functions external;
System control:
VDU picture control,
Individual orders,
Actualization of events,
Actualization metering measurement and arithmetical values,
Set point guidance,
Marking,
Order receiving and execution,
Continuous order receiving and action,
Stop of continuous orders,
Acknowledgement.
All actions shall be transmitted via the keyboards and if required function keys.
Temporary buffering of process data
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All data shall be stored on a high-capacity data storage system and a sufficient number of data storage
devices shall be delivered to store certain plant history data of at least 3 months.
A protocol file shall send to the history server (archiving computer or Information Management
System, IMS) daily.
The protocol file has to be visible from the operator workstation.
Creating statistics and trends
The reporting functionality shall offer at least the following functionality:
Representing of dynamic curves (time, value);
Representing of historical flows (power output and input, flow, etc.);
Alarm list.
Export of data
The export function shall offer an interface to office software. Selectable data shall convert in a
Microsoft Office compatible file format. In addition an interface for data exchange to the billing system
has to prepare.
User group management
Every user/operator has to log on to the operator workstation data server (username, password) before
observing or operating the process. The rights are depending of the affiliation of the user group.
In the minimum 10 different user groups shall be defined.
1.39.2 Engineering Stations

Two engineering/service stations shall be provided: one fixed (PC) and one portable (laptop).
The engineering station shall be for:
Local control of units and ancillary systems;
Visualisation of the same pictures as at the operator workstation;
Simulation;
Training functions;
Reprogramming;
Program testing;
Engineering calculation;
As built documentation.
From the engineering stations it shall be possible to follow the control, protection and operation and to
execute trouble shouting, reprogramming, parameter changes and all necessary work to support and
maintain the system.
At least the following functions shall be available and executed by the engineering stations:
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Memory access: allows the operator to display and modify the contents of any memory location;
Start software: software application packages start and checked prior to implementation;
Stop software: application software execution shall be halted. Operating system software and
communications software shall remain active;
Listing of as-built software and programs.
1.39.3 History Server (Archiving Computer)

The history server (archiving computer or Information Management System, IMS) shall make the long-
time storage available. This system shall receive the protocol files from the operator workstation data
servers. All data shall be stored on a high-capacity data storage system. A sufficient number of data
storage devices (i.e. RAID 5, Redundant Array of Independent Disk) shall be delivered to store certain
plant history data of at least 5 years.
The history server (archiving computer, IMS) shall include a suitable online backup and automatic
CD/DVD burner (automatic saving, configurable i.e. every hour/day/week etc.) and streamer.
The history server (archiving computer, IMS) shall also include an operating station for analysing the
stored data and for configuration of itself.
1.39.4 Disturbance and Fault Recorder Station

The disturbance and fault recorder station shall manage the information recorded in the electrical
protection systems of generators and main transformer when a protection function has operated and
caused the trip or shutdown of one of the generation units or the tripping of any of the MV or HV
circuit breakers.
This station shall have installed the software for parameterization of the protection relays (protection
settings) and for retrieval of the sequence of events and alarms and the oscillographic reports. All data
shall be stored on a high-capacity data storage system. A sufficient number of data storage devices (i.e.
RAID 5) shall be delivered to store certain protection history data of at least 5 years.
1.39.5 Web Server

A web server shall be provided for the safe remote monitoring, control, diagnostics and maintenance
via the Internet.
1.39.6 Domain and Applications Server

The domain and applications server shall be used for handling transport of and gaining access to e-
mail, voice and video, and for running certain software applications.
1.39.7 Gateways
The power plant shall be linked to Andean Powers office in Lima and the National Control Center
(NCC). For this purpose two gateways shall be installed.
The communication interface of the gateways shall be engineered according to IEC 60870-5-101 or
IEC 60870-5-104, respectively.
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1.39.8 Routers
Two WAN routers shall be provided for remote access. The access is to be protected by adequate,
certified firewalls according to IEC 15408. For remote access it must be necessary to log on to the
network and to the servers separately.
The routers shall be linked to the telephone system (section 10) and possess its own number for
external dial in.
1.39.9 Printers
One monochrome laser printer shall be provided for printing of alarms and events and one color laser
printer shall be provided for general printing of reports.
1.40 Water Measuring System

The water measuring system shall serve the plant control and the data acquisition.
The system shall comprise the following equipment:
One hydrostatic pressure measurement equipment for the diversion weir level measuring over the
full range of operable water heads of approx. 3 m (for indication, level control and statistics). The
diversion weir level measuring system shall be 100% redundant.
Remark: With both the main and the back-up measuring equipment working properly, only the
main measuring equipment shall be used for plant control. In the event that the main measuring
equipment is not available, the back-up system shall be used.
One ultrasonic equipment for the fixed overflow spillway level measuring at the diversion weir
over the full range of operable water heads of approx. 1 m (for indication, level control and
statistics). The fixed overflow spillway level measuring system shall be 100% redundant.
Four differential pressure measurements over the intake trash racks (one each per power intake).
One hydrostatic pressure measurement equipment for the power intake level measuring over the
full range of operable water heads of approx. 2 m (for indication, flow control and statistics). The
power intake level measuring system shall be 100% redundant.
One hydrostatic pressure measurement equipment for each sedimentation bay level measuring over
the full range of operable water heads of approx. 6 m (for indication, flushing control and
statistics). The sedimentation bay level measuring system shall be 100% redundant.
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One hydrostatic pressure measurement equipment for the headrace channel level measuring over
the full range of operable water heads of approx. 2 m (for indication, flow control and statistics).
The headrace channel level measuring system shall be 100% redundant.
One hydrostatic pressure measurement equipment for the forebay level measuring of high
resolution over the upper range of the full supply level (FSL) of approx. 4 m (for indication, level
control and statistics). The forebay level measuring system shall be 100% redundant.
One ultrasonic equipment for the fixed overflow spillway level measuring of high resolution at the
forebay over the full range of operable water heads of approx. 1 m (for indication, level control and
statistics). The fixed overflow spillway level measuring system shall be 100% redundant.
One pressure equalization measurement over the forebay roller gate.
One ultrasonic flow measurement equipment for the penstock. The measuring system shall be
100% redundant.
Remark: The measuring system shall be installed at the aqueduct bridge. With both the main and
the back-up measuring equipment working properly, only the main measuring equipment shall be
used for plant control. In the event that the main measuring equipment is not available, the back-up
system shall be used
One hydrostatic pressure measurement equipment for the tailwater level measuring over the full
range of operable water heads of approx. 2 m (for indication and statistics). The tailwater level
measuring system shall be 100% redundant.
Remark: The measurement of the spillway gates radial opening, power intake sluice gates opening,
sedimentation bay bottom outlet gates opening and forebay roller gate opening shall be supplied under
the scope of Part 5.
1.41 Spare Parts and Consumables

The Contractor shall supply as a minimum the following spare parts:
Two (2) CPUs of each type;
Two (2) memory cards for PLCs of each type;
Two (2) power supplies of each type;
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Two (2) switches of each type;

Two (2) communication interfaces of each type;
Four (4) digital I/O units of each type;
Two (2) analogue I/O units of each type;
Two (2) sets of special cables and connectors of each type;
One (1) measuring transducer of each type;
One (1) synchronizing facility;
One (1) synchrocheck;
One (1) lot of individually replaceable parts, including power supplies, for computers, front-end
communication processors, disk storage units, workstations, printers;
One (1) lot of spare parts for additional instrumentation;
Two hundred (200) m fiber-optical cables of each type, complete with termination joints;
One (1) lot of any other spare parts as recommended by the Contractor;
One (1) lot of consumables of all kind for the operation of the control system for a period of 2 years
including items such as printing paper, printer cartridges, cleaning kits for printers, etc.
The Contractor has to offer an adequate, expedient list with spare parts, aligned to his scope of supply.
1.42 Tests
1.42.1 General
All equipment, components and materials shall be tested according to the Contractor's detailed quality
assurance program.
The principal requirements of the equipment testing, the extent, procedures and conditions shall be
governed by the relevant IEC or equivalent Standards.
1.42.2 Factory Tests

The Contractor shall organise and execute a complete factory test of the system in his workshop.
The system shall be erected in his workshop in the engineered configuration and shall be tested for:
Operating functionality;
Visualisation;
Software functions;
Response times;
Operation requirements;
Performance in case of partial failures;
Deficiencies.
The process signals shall be simulated.
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1.42.3 Site Tests

The following system site test has to be executed after installation.
Installation checks of all components installed according to as-built drawings and engineering;
Function test of subsystems;
System function test as installed including software test of function programs;
Guarantee test of response times as specified.
1.43.1 General Documents and Drawings

The documents and drawings to be provided are listed hereafter (sections 6.10.1 to 6.10.3) and in
section 24. Both lists together form integral part of supply.
A: for approval
I: for information

Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
data point lists I
cable lists I
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Spare part lists A

1.43.2 Software Documentation

The software documentation is to be prepared according to IEC 61506 (Industrial Process
Measurement and Control - Documentation of Application Software).
1.43.3 Hardware Documentation

In addition to the drawings and documents listed above, the Contractor shall supply:
Scheme of the entire control and monitoring system;
Technical specification of all delivered components;
Functional description for the entire system listed in this section 6;
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7 PROTECTION SYSTEM
1.44 Scope
a) Two (2) mechanical protections for the turbine-generator units;
b) Two (2) generator protections (main and back-up protection);
c) One (1) main transformer protection (main and back-up protection);
d) One (1) station service transformer protection;
e) One (1) feeder protection;
f)One (1) transmission line protection (main and back-up protection);
g) All necessary accessories, equipment, wiring, cubicles, etc. for making the protection complete;
h) One (1) lot of spare parts.
Remarks
a) Current transformers, voltage transformers and various measuring devices and sensors are
specified in the relevant sections;
b) Cables between current transformers, voltage transformers, various measuring devices, and sensors
on one side and the protection system cubicles on the other side are to be provided under section 8.
The same applies to the associated cable trays, cable conduits, cable ducts etc.;
1.45 Classification of Protection Signals

Protection signals shall be classified in the following three categories:
Warning for example bearing temperature high
Tripping (quick shutdown or for example bearing temperature too high
emergency shutdown)
Failure for example open position MCB
1.46 General Concept

The general concept of the generator and transformer protection scheme is shown in drawing EL-00-
0021.
Tripping signals shall directly act on the tripping circuits of the switching equipment and the shutdown
devices. In parallel tripping signals shall be transmitted to the control and monitoring system. The
tripping commands from the control and monitoring system serve as backup.

The protection system shall be divided into two protection groups installed in the same cubicle. Each
protection group shall consist of protection relays, auxiliary relays, tripping matrix including tripping
relays and all accessories as required.
Each group shall be fed from two separate 125 VDC supply sources.
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In addition to the equipment specific interfaces (for programming, etc.) the protection system shall be
provided with all necessary interfaces for communication with the associated controller and monitoring
and fault recorder station of the power plant control and monitoring system.
Tripping circuits shall be based on the open-circuit arrangement for both electrical and mechanical
protection.
All tripping circuits to the switching equipment and shutdown devices shall be hardwired. Continuous
supervision of the tripping circuits for short-circuit and interruption shall be ensured.
All connections between instrument transformers and protection system shall be hardwired. No
measuring data transfer over the control and monitoring system will be accepted.
The supplier of the protection system shall elaborate all calculations for the correct relay settings and
present it for approval.
1.47.1 Protection Relays

All relays shall be of a robust type, programmable numerical, plug-in, modular design, insensitive to
changes of temperature, vibrations, earthquakes, etc.
Each protection relay shall have two fully redundant CPUs. All protection relays shall be equipped to
the extent possible with self-monitoring features which give an alarm upon internal equipment failure
(watchdog alarm).
Each protection relay shall have a full library to fulfil all protection functions.
Each protection relay shall have sufficient analogue entries for the connection of all measuring circuits
as indicated the protection scheme EL-00-0021.
The relay systems shall be equipped with full testing facilities including test plugs and flexible cables
for connection to a portable testing device. The testing facilities and the plug-in facilities shall include
means to short-circuit current transformer circuits, open voltage transformer circuits and disarm
tripping circuits.
The protective relays shall in every respect be in conformity with the requirements of the latest IEC
Publication or other accepted international standards.
1.47.2 Auxiliary Relays

Auxiliary relays for inputs from the protection sensors and devices such as thermal relays, pressure
switches etc. shall be provided as necessary for the installation.
The relays shall be equipped with a manually reset flag indicator when applicable.
1.47.3 Tripping Units

The protections system shall include a programmable tripping matrix to enable the connection to
different tripping circuits.
The tripping relays shall have contact ratings suitable for acting directly on the trip coils and the
solenoids of the respective circuit breakers and shutdown devices.
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1.48 Mechanical Protection
1.48.1 General
The mechanical protection for the generating units shall be connected to the relevant protective devices
or sensors and shall upon mechanical failures shutdown the turbine-generator unit and annunciate
alarms.
The mechanical protection shall consist of the necessary relays, as applicable, connected to one or a
group of protection devices or sensors, and a tripping unit.
1.48.2 Tripping Functions

At least the following protection sensors and devices shall be used to shutdown the generating unit:
Generator guide bearing temperature too high;
Generator guide bearing oil temperature too high;
Generator guide bearing oil level too low;
Generator combined thrust-guide bearing temperature too high;
Generator combined thrust-guide bearing oil temperature too high;
Generator combined thrust-guide bearing oil level too low;
Generator temperature supervision system;
Over-speed mechanical device;
Speed supervision system;
Vibration too high;
Governor oil pressure too low;
Oil level in pressure tank too low;
Oil level in governor sump tank too low;
Forebay roller gate closed position;
Emergency stop push buttons;
Starting or stopping time too long;
Electrical speed regulator (governor) fault;
Voltage regulator fault;
Transformer temperatures too high;
Transformer Buchholz protection trip device;
Transformer tap changer Buchholz protection trip device;
Transformer overpressure release device;
Transformer oil level too low;
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10 spare inputs.
Any other protection devices considered necessary by the Contractor for the equipment shall also be
connected to the mechanical protection.
1.49 Generator Protection / Unit Protection

The electrical protection for the generating unit shall trip the generator circuit breaker, the field circuit
breaker, the turbine shutdown valve, the turbine inlet valve and shutdown the generating unit,
according to the sequence as applicable (quick shutdown, emergency shutdown, normal stop).
The protection system shall be divided into two identical groups. The functions of the relays shall be
duplicated each other to provide main and back-up protection and enable functional testing on one
group with the second group being operational.
The following protection functions for protection group A and protection group B are proposed:
Generator differential protection (87G);
Generator stator ground fault 95% protection (64G-95%);
Generator stator ground fault 100% protection (64G-100%);
Generator overload protection (49);
Generator rotor ground fault protection (64R);
Generator undervoltage controlled definite time overcurrent protection (51V);
Generator inverse time overcurrent protection (51);
Generator definite time overcurrent protection (50);
Generator negative phase sequence (unbalance) protection (46);
Generator under- / over frequency protection (81U, 81O);
Generator undervoltage protection (27);
Generator overvoltage protection (59);
Generator under impedance protection (21G);
Generator out-of-step (pole slipping) protection (78);
Generator overflux (Volts/Hertz) protection (24 or 59/81O);
Generator reverse power protection (32);
Generator loss of excitation protection (40);
Inadvertent generator energizing protection (50/27);
Breaker failure protection (50BF).
1.50 Transformer Protection
1.50.1 General
The transformer protection is intended for protection of the main transformer, the station service
transformer and the feeder for distribution transformers at the diversion weir (power intake) and
residence house (ranch).
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Each transformer protection shall be provided with the protection functions listed below, auxiliary
relays for protection sensors, protection unit and required accessories.
1.50.2 Main Transformer

The electrical protection for the main transformer shall trip the HV circuit breaker. The generator
circuit breakers shall be tripped by electrical interlock with the HV circuit breaker.
Generator-transformer block differential protection (87GT);
Transformer differential protection (87T);
Transformer ground fault definite time overcurrent protection (87TN);
Transformer ground fault inverse time overcurrent protection (51TN);
Transformer and MV cable earth fault (59N);
Transformer definite time overcurrent protection (50);
Transformer inverse time overcurrent protection (51);
Transformer undervoltage protection (27);
Transformer under impedance protection (21T);
Transformer overflux (Volts/Hertz) protection (24);
Transformer negative phase sequence (unbalance) protection (46);
The following protection sensors will be provided by the transformer supplier under the scope of Part
6. The supplier of the protection system has to incorporate these tripping signals in the tripping matrix.
Transformer Buchholz relay (63SP-1, alarm/trip function, fire fighting activation);
Oil over temperature relay (26T, alarm/trip function);
Thermal image relay (26W, alarm/trip functions);
Tap changer Buchholz relay (63SP-2, alarm/trip function);
Overpressure release devices (63PR, trip function);
Oil level (71T, alarm/trip function).
1.50.3 Station Service Transformer

The following protection functions shall be provided and incorporated in the 6.6 kV switchgear
cubicle:
Transformer differential protection (87T);
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Transformer ground fault definite time overcurrent protection (87TN);

Transformer ground fault inverse time overcurrent protection (51TN);
Transformer definite time overcurrent protection (50);
Transformer inverse time overcurrent protection (51);
Transformer under impedance protection (21T);
Transformer negative phase sequence (unbalance) protection (46);
The following protection sensor shall be connected to the transformer protection:
Over temperature relay (Pt100 RTD).
1.50.4 Feeder for Distribution Transformers

The following protection functions shall be provided and incorporated in the 6.6 kV switchgear
cubicle:
Feeder overload protection (49);
Feeder definite time overcurrent protection (50);
Feeder inverse time overcurrent protection (51);
Feeder negative phase sequence (unbalance) protection (46);
1.51 Transmission Line Protection

The electrical protection for the transmission line shall trip the HV circuit breaker. The generator circuit
breakers shall be tripped by electrical interlock with the HV circuit breaker.
Line differential protection (87L);
Line directional phase overcurrent protection (67);
Line directional ground overcurrent protection (67N);
Line phase distance (under impedance) protection (21L);
Line ground distance (under impedance) protection (21N);
Line overload protection (49);
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1.51.1 Line Differential Protection

The line differential protection shall consist of a phase segregated current differential protection relay,
three-pole tripping and reclosing protection scheme through a synchrocheck relay.
The primary pilot relaying system shall be a line current differential protection scheme based on phase
segregation measurements and equipped with 64 kbits/s ITU-T G.703 4 wire interface.
1.51.2 Line Directional Protection

The directional overcurrent relays shall be designed to detect high resistive phase--phase and phase-
ground faults. Both negative and zero sequence quantities are preferred for polarization purposes.
The relays shall include the following features: echo function, forward and reverse looking elements,
weak-end infeed, transient blocking and adaptation to permissive tripping scheme or the capacity to
receive a trip signal from the remote end relay and to initiate a breaker trip locally (POTT, Permissive
Overreaching Transfer Trip).
The relays shall include a second harmonic restraint function to restrain the operation of the relay
during power transformer inrush. Delayed tripping of the relays shall have a range of adjustable
settings 0.2-1.0In and definite time 0.1-6.0 s. Instantaneous tripping shall be adjustable above 2In.
1.51.3 Line Distance Protection

The distance relays shall be designed to detect phase-phase and phase-ground faults.
The relays shall include a disturbance recorder and a fault locator. The distance relays and the
disturbance recorders shall be equipped with self-monitoring features which give an alarm upon
internal equipment failure.
The distance relays shall be adaptable to long, medium and short lines and shall include the necessary
features to allow cooperation with the distance relay at the other end through a communication channel.
Various communication schemes shall be program-mable.
The relays shall include the following features:
Switch onto fault (SOTF);
Weak infeed logic;
Fast automatic distance to fault recording facilities. The distance to fault locating facilities shall be
incorporated into the distance protection, using its distance measuring elements.
Due to a high ground fault resistance, the relays shall have a polygon characteristic, three forward
looking and one reverse looking zones with the possibility of adjusting individually the resistive and
reactive reach of each zone.
All necessary operation indications shall be provided.
1.52 Spare Parts and Testing Equipment
1.52.1 Spare Parts

The following spare parts and maintenance equipment shall be furnished as a minimum:
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One (1) complete protection relay of each type;

Two (2) of all types of auxiliary relays, supervisory relays, converters, and power supply units;
One (1) tripping matrix;
One (1) electronic card of each type;
A suitable instrument and tools kit to carry out routine maintenance checks and adjustments.
1.52.2 Testing Equipment

The testing equipment for the protection system is listed in section 19, Electrical Workshop.
1.53 Tests
1.53.1 Workshop Assembly Tests

All protection relay cubicles shall be completely assembled, wired and fully tested, including a
functional test, in the workshop, according to the Contractors detailed quality assurance program
complying with the applicable IEC Publications or other approved standards.
1.53.2 Site Tests

The Contractor shall prepare a detailed test program based on the requirements of the applicable
standards and the specifications.
All test results shall be recorded including the details on the used test equipment and instruments and
shall include:
a) Checking of circuit insulation.
b) Primary Injection
Primary injection tests shall be performed to ascertain:
Ratio and polarity of current transformers;
Correctness of interconnections between current transformers, current transformer groups and
associated relays;
Relay settings.
c) Secondary Injection
Secondary injection shall be carried out on all AC relays using voltage and current of sine wave
form and rated power frequency.
d) DC Tests
DC tests shall be carried out to prove the correctness of all DC polarities, the operating levels of
DC relays and the correct functioning of DC relay schemes, selector and control switches,
indications and alarms.
e) Commissioning
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During start-up and commissioning of the generators, main transformer and transmission line, full
functional checks and verification of the settings shall be performed on the protection equipment
with real simulated fault conditions.
f) Final Check
Checks shall be made after the protection systems have been commissioned to ensure that all
connections and test links have been replaced and test leads removed, as well as to confirm the
integrity of the current transformer circuits. Where necessary, voltage readings shall be taken at the
terminals on each relay to ensure that loop connections between the relays are complete.

A: for approval
I: for information

Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
signal lists I
cable lists I
Spare part lists A
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Logic diagrams including tripping schemes for protection A
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8 CABLING AND EQUIPMENT GROUNDING
1.55 Scope
a) One (1) lot of 400 V power cables from the station service transformers and main emergency Diesel
generator to the main distribution board (MDB) in the powerhouse to all cubicles and LV
transformers from those cubicles and LV transformers to other sub-distribution boards and terminal
boxes and 400/230 V power consumers;
b) One (1) lot of 400 V power cables from the diversion weir distribution transformer and emergency
Diesel generator to the distribution board and therefrom to the 400/230 V power consumers in the
diversion weir, power intake and sedimentation bay areas;
c) One (1) lot of 400 V power cables from the main distribution board (MDB) in the powerhouse to
the forebay and therefrom to the 400/230 V power consumers in the forebay area;
d) One (1) lot of 400 V power cables from the residence house (ranch) distribution transformer and
emergency Diesel generator to the distribution board and therefrom to the 400/230 V power
consumers in the residence house;
e) One (1) lot of 125 V DC power cables for the DC systems in all areas;
f) One (1) lot of 220V AC power cables for the UPS systems in all areas;
g) One (1) lot of control cables, measuring cables, communication cables, fiber optical cables and
special cables for interconnection of all control, monitoring, measuring, communication equipment,
devices, sensors, cubicles, junction boxes, voltage transformers, current transformers, etc.;
h) One (1) lot of cable connection and fastening materials, necessary interconnection boxes and cable
marking;
i) One (1) lot of cable trays, conduits etc. and all auxiliaries, i.e. materials necessary for cable laying;
j) One (1) lot of maintenance disconnecting switches;
k) One (1) lot of grounding conductors, appropriate connection materials, etc. for internal connection
of all equipment, steel structures, metal parts, etc. and the connections to the embedded grounding
system described in section 9;
l) One (1) lot of spare parts.
The scope shall include all components for making the system complete, even though not individually
or specifically stated in these specifications.
Remarks:
The medium voltage cables for the 6.6 kV system are listed under section 2.
The cabling/wiring from the lighting boards to the lighting fixtures and power outlets are part of the
supply of the illumination system specified in section 11.
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1.56.1 General
The design requirements for cables and cable laying are stated in the General Technical Specifications
(GTS), section 6.9.
1.56.2 Voltage Levels

Generally only the specified voltage levels shall be used.
1.56.3 Cable Laying

For 400 V power cables, DC power cables, control cables, measuring cables, communication cables,
fiber optical cables and special cables NO overhead lines will be accepted.
1.57 Maintenance Disconnecting Switches

Maintenance disconnecting switches shall be incorporated in the power circuits of low voltage
consumers. They shall prevent endangering of maintenance staff, i.e. due to automatic start of pump-
motors, movement of crane, etc.
The switches shall be located at convenient location near the equipment to be protected.
The switches shall be provided with means for locking devices, i.e. padlock.
1.58 Equipment Grounding

The requirements of the equipment grounding are stated in section 6.10 of the General Technical
Specifications (GTS).
The connections shall also include but not be limited to all transformer neutrals, surge arresters,
grounding switches, generators, etc.
1.59 Spare Parts

The following spare parts shall be supplied:
500 m of 400 V power cables of each type;
250 m of 125 V DC cables of each type;
250 m of 220 V AC UPS system cables of each type;
500 m of control, measuring and communication cables of each type;
100 m of each type of fiber optic cable;
5% of all the cable accessories used (connection and fastening equipment, marking materials, etc.).
Each type of cable shall be furnished on a separate reel.
1.60 Tests
For workshop tests and site tests see General Technical Specifications (GTS).
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A: for approval
I: for information

Component lists I
Outline drawings A
Cable routing A
Cable Data Sheets (CDS) I
Cable Laying Schedule (CLS) I
Spare part lists A
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9 GROUNDING AND LIGHTNING PROTECTION SYSTEM
1.62 Scope
a) One (1) complete grounding system comprising of main primary and secondary grounding,
including all grounding conductors, grounding bars, grounding rods, equipment connectors, ground
clamps, etc. for the following areas:
Switchyard,
Powerhouse, including warehouse, workshops and residence house area,
For the following areas, a grounding system designed with a smaller local ground fault current shall
be installed.
Diversion weir (power intake),
Forebay,
Remark:
The forebay shall be connected to the powerhouse primary grounding system;
b) One (1) complete lightning protection system comprising an overhead ground wire, connectors,
fittings, etc. for the following area:
Switchyard;
c) Two (2) soil resistivity measurements and analysis (switchyard and diversion weir areas);
d) Two (2) testing of the grounding system (switchyard and diversion weir areas).
1.63 Design and Construction Requirements

Examples of the primary grounding system for the power plant, forebay and diversion weir (power
intake) are presented in drawings EL-00-0201 to EL-00-0203.
1.64 Standards
The latest edition of the following standards shall be applicable:
IEEE 80 - Guide for Safety in Substation Grounding;
IEEE 142 - Recommended Practice for Grounding of Industrial and Commercial Power Systems;
IEEE 367 - Guide for Determining the Maximum Electric Power Station Ground Potential Rise and
Induced Voltage from a Power Fault;
1.65 Design Bases

The following provisional fault current values at the different voltage levels shall be taken into
consideration:
60 kV level: (single phase approx. same value as three phases)
For 1 second, symmetric value (three-phase) 4.2 kA rms
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Dynamic current 8.5 kA peak

Single ground fault 4.2 kA rms
Double ground fault 4.4 kA rms
6.6 kV level:
Dynamic current 68 kA peak
Single ground fault < 1 A rms
Double ground fault 25.4 kA rms
0.4 kV level (powerhouse)
Dynamic current 18.6 kA rms
Single ground fault 11.4 kA rms
The final grounding design shall be based on the actual fault current levels calculated by the
Contractor.
The Contractor shall be responsible for the design, construction, testing of the grounding and all other
measures deemed necessary to prevent personal injury and equipment damage or malfunction during
normal and fault operation. The calculation shall prove that with the proposed grounding system the
step and touch voltages are below the tolerable values.
1.66 Soil Resistivity Measurements and Analysis

Soil resistivity measurements and analysis shall be performed by the Contractor.
1.67 General Design Requirements of Grounding

The grounding grid systems of every major structure, switchyard (powerhouse) and diversion weir
(power intake) shall ensure low resistance grounding.
The primary grounding grids of the switchyard, powerhouse, forebay, warehouse, workshops and
residence house shall be interconnected together by adequately sized conductors. For the
interconnection between the primary grounding grids at least two copper cables of 120 mm 2 shall be
used.
At the switchyard at least two disconnecting links with the powerhouse primary grounding grid shall be
provided. The overhead grounding wire in the switchyard shall be provided under the scope of this
specification.
1.68 Primary Grounding System
1.68.1 Construction Requirements for Switchyard and Powerhouse Grounding System

On each level of the powerhouse a 5x5 m mesh of 120 mm 2 bare copper conductors shall be embedded
in the concrete structure. The grounding mesh shall be electrically connected to the reinforcement
steels at some points.
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The raising copper conductors to the next level shall be installed in a distance of approx. 15 m and shall
be marked to enable the correct connection of the mesh in the upper level.
All these copper conductors shall be electrically connected by exothermal welding to finally form a
conductive cage over the whole structure.
For grounding of mechanical and electrical equipment and embedded metallic plates and frames, bare
copper grounding whips shall be provided with enough conductor length.
A connecting wall plate shall be placed on each level in a distance of approx. 15 m, but at least at two
points of each room. The wall plates shall allow the connection of the copper bar of the secondary
grounding system.
The steel linings of the draft tubes shall be connected to the powerhouse primary grounding system.
The neutral points of the generators shall be connected to the mesh below the generators in the
powerhouse. The neutral point of the main transformer shall be connected to the mesh below the
transformer in the switchyard.
The overhead grounding wire of the switchyard shall be connected to the switchyard primary
grounding system.
Two copper cables of 120 mm2 shall connect the primary grounding system of the powerhouse with
that of the forebay. Two copper cables of 120 mm 2 shall connect the primary grounding system of the
powerhouse with that of the warehouse, workshops and residence house.
1.68.2 Construction Requirements for Diversion Weir Grounding System

In this area a local grounding system shall be installed. It shall be connected to the neutral point of the
local transformer and all metallic parts. The calculation shall prove that with the proposed local
grounding system and the lower ground fault current the step and touch voltages are below the
tolerable values.
1.69 Secondary Grounding System

In the various buildings and areas, grounding systems shall be installed at each floor elevation.
All equipment and metallic parts shall be connected to the secondary grounding system. In all locations
a secondary grounding ring system of at least 50 mm 2 connected to the primary system shall serve for
these purposes.
1.70 Site Tests

After completion of the grounding system, the compliance with the requirements and the effectiveness
of the grounding shall be proven by measurement. The actual ground resistance for the systems as a
whole shall be measured in conformance with IEEE 80 and compared with the calculated values.
Furthermore, touch and step voltages of the installed grounding grid shall be checked in conformance
with IEEE 80.

A: for approval
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I: for information

Component lists I
Outline drawings A
Single line diagram A
Spare part lists A
During the detail design phase the Contractor shall present for approval the calculation of the
grounding system, including the calculations of the grounding resistances at each location, the total
resistance, and the step- and touch-voltages.
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10 COMMUNICATION SYSTEM
1.72 Scope
a) One (1) telephone system for power plant and ancillary buildings complete with:
One telephone exchange (PABX) for 25 subscribers and a sufficient number of exchange lines
via the communication system,
Switchboard for the external telephone traffic operation,
Fifteen (15) telephone extensions of different type corresponding to location, complete with
cables,
Sound hoods in noisy areas,
Transmission modules for subscriber lines through fiber optic cables to switchyard, diversion
weir (power intake), forebay, warehouse, workshops and residence house and other locations
where appropriate,
Cable distribution network system including marshalling racks, junction boxes, outlet sockets,
etc.;
b) One (1) clock system complete with:
GPS master-satellite time receiver,
Three (3) slave clocks of analogue and data type,
Cable distribution system, unless it concerns a wireless system;
c) One (1) radio communication system complete with:
Six (6) mobile walkie-talkie units,
Four (4) battery charger units,
An antenna ring system as required,
Antenna repeater stations as required,
An interface to the telephone system for two-way communication between telephone and
walkie-talkie;
d) One (1) lot of spare parts for the above systems.
1.73.1 Telephone System

The entire power plant shall be equipped with a telephone system consisting of an exchange.
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This system shall take over the internal and external telephone traffic of the powerhouse, switchyard,
diversion weir (power intake), forebay, warehouse, workshops and residence house (ranch).
For the interconnection between telephone exchange in powerhouse and the communication facilities
and all other locations fiber optic cables shall be used where appropriate. All necessary modems,
protection and other equipment shall be included in the supply.
The exchange shall be connected to the public telephone grid. Provision shall be taken to prevent
unauthorized access to the plants telephone system and its associated equipment either from the public
telephone grid or plant-external installations.
The PABX is to connect to the communication system (operating via the transmission line). The
supplier of Package 2 has to provide the terminal unit located in the switchyard. The exact interface for
connecting is to coordinate with the supplier of Package 2.
The exchange shall independently handle 25 internal lines.
The telephone exchange is foreseen for the telephone traffic within the power plant. The telephone
exchange with subscribers has to be in operation prior to the start of commissioning of the first unit.
The exchange shall contain at least the following software functions:
Busy call repeat;
Last number memory;
Call switch over;
Code dialing with 15 numbers memorized;
Call forward to another extension;
The exchange shall have an internal interface for the radio communication system of the plant to page
and communicate with persons over the radio communication system.
Telephone extensions of approved standard equipment shall be delivered and installed.
The individual types of extensions shall be as follows:
Desk type for offices;
Wall mounted type for inside areas;
Heavy duty wall type for external areas;
Desk built-in types for control room.
The plant shall be equipped with one (1) telephone switchboard located in the Main Control Room.
This switchboard shall handle the complete telephone traffic. Every call from outside to an extension
and vice versa shall be transferred via the switchboard.
The switchboard shall contain, but not be limited to:
Extension to switch into lines;
Call indicators;
Internal call indicators;
Meters for outside calls;
Switching facilities;
Conference call establishing facilities.
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Sound hoods shall be installed for the wall mounted telephone extensions in noisy areas. The sound
hoods shall be equipped with beacon lights for call receiving.
1.73.2 Clock System

GPS clock system shall continually synchronize slave clocks throughout the power plant, and shall be
capable of clock readouts in multiple time zones where desired.
The system shall synchronize all clocks to each other. The system shall utilize GPS technology.
The clocks shall be synchronized at least 6 times per day, and the system shall have an internal
oscillator that maintains plus or minus one second per day between synchronizations, so that clock
accuracy shall not exceed plus or minus 0.2 seconds.
The system shall include an internal clock reference so that failure of the GPS signal shall not cause the
clocks to fail in indicating time.
The system shall be battery powered for at least 10 hours.
The system shall incorporate a "fail-safe" design so that failure of any component shall not cause
failure of the system. Upon restoration of power or repair of failed component, the system shall resume
normal operation without the need to reset the system or any component thereof.
Clock locations and types shall be as follows:
Analogue type Location

1 big size Erection hall floor
1 Diversion weir control building
Data (Digital) type Location

1 Main Control Room
The types of slave clocks are as follows:

Analogue type, big size, approximate 1,000x800 mm case dial approximate 700 mm, one side
indication, flack figures on white ground, figures for hours, minutes, with pointers for hours, minutes
and seconds.
Analogue type with dial approximate 300 mm, one side indication, black figures on white ground,
figures for hours, minutes, with pointers for hours, minutes and seconds.
Data type with rectangular casing approximate 600x200 mm, one side indication, figures for days,
months, hours and minutes, color white. The arrangement of figures shall be preferably in two rows.
1.73.3 Radio Communication System

The walkie-talkie units shall be capable for direct two-way communication over a distance of at least
20 km and for communication via the telephone system.
The radio communication system shall cover the entire power plant area including powerhouse,
switchyard, diversion weir (power intake), forebay, warehouse, workshops, residence house and
transmission line.
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The Contractor shall perform prior to the work execution of the paging system a signal distribution
research test according to CCIR to evaluate the necessary locations of the antenna repeater stations.
The system shall be designed according to the CCIR standards and shall be operable in a radius of at
least 20 km.
The system shall operate on the basis of three frequency channels distributed from several stations and
wire as antenna wire (support cable/antenna).
The batteries shall be reloaded in reloading stations where the walkie-talkie units and/or the batteries
shall be plugged-in to be recharged.
To transmit the signals within the powerhouse and to the outside or vice versa, antenna rings shall be
installed as required. The ring shall work as extended antenna for the walkie-talkie signals, necessary
receiver/transmitter units shall be connected onto the ring according to the requirements of the system
selected.
The system shall be connected via an interface to the telephone system in the powerhouse. It shall be
possible to dial a number code for the particular walkie-talkie and the system shall connect the
telephone extension with the called walkie-talkie for a two-way communication.
The control station and antenna shall be placed in the powerhouse.
1.74 Spare Parts

As a minimum the following spare parts shall be supplied.
1.74.1 Telephone System

Two (2) sets of all types of telephone extensions;
Two (2) sets of all electronic cards installed in the telephone exchange;
One (1) set of terminals, fuses, clips and wires installed in the marshalling rack;
One (1) sound hood.
1.74.2 Clock System

One (1) set of electronic cards as installed in the GPS master-satellite time receiver, including
power supply unit;
Three (3) sets of internal parts installed in the slave clocks, one set for each type;
1.74.3 Radio Communication System

Two (2) rechargeable batteries;
One (1) set of electronic parts installed in antenna/receiver/amplifier and ring;
200 m ring cable.
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1.75 Tests
1.75.1 Workshop Tests

The equipment shall be fully tested at the manufacturers workshop to the maximum possible extend.
1.75.2 Site Tests

After installation, the telephone system, the clock system and the radio communication system shall be
tested both stand alone and as part of the plant commissioning. Communication links shall be tested
end to end with attenuation and distortion measurements and/ or bit error rate tests.

A: for approval
I: for information

Software documentation I
Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
protection diagrams A
signal lists I
cable lists I
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Spare part lists A

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11 ILLUMINATION AND SMALL POWER INSTALLATION
1.77 Scope
a) One (1) lot of indoor lighting system;
b) One (1) lot of outdoor lighting system;
c) One (1) lot of emergency lighting system;
d) One (1) lot of battery powered portable emergency lamps complete with charging stations;
e) One (1) lot of escape route indication;
f) One (1) lot of power outlets at various locations;
g) One (1) lot of lighting and power outlet distribution boards, including emergency lighting boards;
h) One (1) lot of acoustic sounders and flashing lights for the station alarm system (see section 16);
i) One (1) lot of cabling, wiring, conduits, cable trays, etc., from lighting and power distribution
boards and station alarm system to lighting fixtures, power outlets, sounders, flashing lights, etc., as
well as all supports and all other provisions and materials necessary to make the systems complete;
j) One (1) lot of spare parts.
Remark:
The lighting and power outlet distribution boards in areas outside the powerhouse may be combined
with the 400 V AC distribution boards of the respective locations which are listed under sections
3Error: Reference source not found, 4 and 16.
1.78.1 General
Indoor lighting and power outlets shall mainly cover the following areas:
Powerhouse building;
Diversion weir control building;
Forebay;
Warehouse;
Workshops;
Residence house (ranch).
Outdoor lighting and power outlets shall mainly cover the following areas:
Switchyard and outside area of powerhouse;
Diversion weir, power intake, intake channel, sedimentation bays, headrace channel;
Outside area of residence house (ranch).
Emergency lighting shall mainly cover the following areas:
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Powerhouse.
Remark:
Emergency lighting in other indoor areas shall be ensured by battery powered portable emergency
lamps.
1.78.2 Basic Dimensioning and Ratings
Service voltages:
Normal lighting system one-phase, three wire,
220 V, 60 Hz
Emergency lighting system one-phase, three wire,
220 V, 60 Hz
Power outlets three-phase, five pins,
380/220 V, 60 Hz
single-phase, three pins,
220 V, 60 Hz
Minimum Lux levels for normal lighting system:
General areas:
Recreation and rest areas 100 lux
Changing rooms, washrooms and toilets 100 lux
Electrical and mechanical workshop 500 lux
Warehouse 100 lux
Staircases 100 lux
Traffic routes for people in building 200 lux
Galleries 30 lux
Office areas:
Offices 500 lux
Meeting room 500 lux
Equipment areas:
Powerhouse erection hall 400 lux
Powerhouse machine hall 400 lux
MV and LV switching installations in building, 300 lux
battery area
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Main control room 400 lux
Outdoor areas:
Powerhouse 30-60 lux
Switchyard 60-120 lux
Approach roads 5-10 lux
Diversion weir 30-60 lux
Power intake 30-60 lux
Residence house 30-60 lux
The values refer to level of main use (i.e. desks, working benches, etc.) and are valid after a longer
period of operation. The design values shall take into account pollution, degradation and aging.
1.79 Design and Construction

All apparatus and materials supplied and all works carried out under this Contract shall be adapted to
the most unfavorable ambient conditions and shall comply in all respect with the requirements of the
IEC regulations and (where applicable) country specific regulations.
1.79.1 Normal Lighting System

High pressure mercury vapor lamp fixtures or similar type for erection hall and machine hall lighting as
well as for outdoor applications shall be used. The illuminating of the switchyard shall also be done by
high pressure mercury vapor lamps or similar type.
Rooms with false ceiling shall have fluorescent decorative fixtures in design to enable installation in
the false ceiling.
1.79.2 Emergency Lighting System

The powerhouse emergency lighting system shall be fed from the uninterrupted power supply. The
cabling shall fulfill insulation endurance FE 30 according IEC 60331-11.
1.79.3 Battery Powered Portable Emergency Lamps

Battery powered portable emergency lamps shall be supplied for all relevant locations.
Every battery powered portable emergency lamp shall be provided with its own charging station. If the
power supply of the normal lighting system fails, the emergency lamps shall be automatically switched
on.
The charging stations shall be wall mounted. The number and location of the battery powered
emergency lamps shall be chosen to ensure safe evacuation from the concerned location.
1.79.4 Escape Route Indication

Escape route indications shall be installed at all locations necessary to ensure safe evacuation. If the
power supply of the normal lighting system fails, the escape route indications shall be automatically
switched on.
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1.79.5 Power Outlets

Power outlets shall be provided for all indoor and outdoor areas. They shall be suitably located and
evenly spaced. Additional power outlets shall be installed at locations where frequent use of specific
consumers is to be expected.
For the mechanical workshop, electrical workshop and other rooms of similar use, multi-outlet
distribution boxes shall be provided.
In office areas single-phase, three pin power outlets may be used.
In all other areas three-phase, five pin power outlets shall be installed. They shall be of the CEE type,
16 A, 32 A or 63 A. The required current intensity shall be adapted to the consumers which are
typically used in the specific areas. No fusing below 16 A shall be accepted.
Suitable power outlets of high current intensity shall be provided where required for the connection of
mobile maintenance equipment, such as transformer oil processing unit, welding machines, etc.
1.79.6 Distribution Boards

The construction of the lightning and power outlet distribution boards shall correspond to the
distribution boards specified in section 3 and the requirements of the General Technical Specifications.
1.79.7 Acoustic Sounders and Flashing Lights

The sound level of the alarm horns shall be 115 dB at 1 m distance. The number and locations of the
horns shall be so as to ensure everybody in the powerhouse hears the alarm.
The flashing lights shall be of the orange type. The number and locations of the flashing lights shall be
so as to ensure everybody gets aware of the optical alarm.
The triggering of the acoustic sounders and flashing lights shall be effected by the fire alarm control
panel (FACP) described in section 16.
1.79.8 Grounding
The entire system of metal conduits shall be tested for mechanical and electrical continuity throughout
and permanently connected to ground by means of grounding clamps.
All lighting fixtures, protective ground of power outlets, metallic boards, etc. shall be permanently
grounded through cable/wires as appropriate.
1.80 Spare Parts

The Contractor shall furnish as a minimum the following spare parts:
Three (3) high pressure mercury vapor lighting fixtures complete with all accessories of each type;
Ten (10) fluorescent fixtures complete with all accessories of each type;
Three (3) of any other lighting fixture type;
20%, but at least five pieces of lamps of each type used;
Two (2) battery powered portable emergency lamps complete with charging stations;
One (1) escape route indication of each type;
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Three (3) power outlets of each type;

Two (2) acoustic sounders;
Two (2) flashing lights;
5%, but at least two pieces of switches, contactors, protective equipment, terminal blocks, supports,
etc. of each type;
5%, but at least 50 meters of all conduits, cables, wires of each type.
1.81 Tests
The equipment for the illumination system shall be type and routine tested as per relevant IEC
standards.
After installation, the illumination system shall be field tested for correct operation and checking of
protection devices, grounding connections, verification of illuminance, phase rotation of three-phase
power outlets, insulation resistance value as per relevant IEC standards, etc. shall be done.

A: for approval
I: for information

Component lists I
Outline drawings A
circuit diagrams A
terminal diagrams I
block diagrams A
logic diagrams A
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signal lists I
cable lists I
Spare part lists A
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12 DATA SHEETS
The Data Sheets have to be submitted completely filled -in with the Tender. They are to be considered
as an integral part of the Tender.
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13 DOCUMENTS REQUIRED FOR ALL SUPPLIES

The following documents shall be provided individually for every section or as a whole for all
equipment / installations wherever applicable. Together with the drawings and documents listed in the
individual sections, the following documents form an integral part of the supply.
A: for approval
I: for information
Manufacturing program A
Welding procedures A
Welders qualification certificates I
Workshop test schedules A
Material test certificates I
Workshop test reports A
Paint schedules A
Installation procedures A
Installation and progress report I
Commissioning procedures A
Emergency shutdown procedures A
Site test procedures A
Commissioning report A
Site test reports A
Performance test schedule A
Performance test report A
Reliability run procedure A
Reliability run report A
Operating & maintenance manuals A
Program for training of Employers personnel A
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TENDER DOCUMENTS

Carhuac Hydropower Project, Peru

17 Jul 2015 (Rev. 0)

Copyright Pyry (Peru) S.A.C.

Pyry (Peru) S.A.C.

Copyright Pyry 2015

17 Jul 2015 (Rev. 0)

Av. Jos Glvez Barrenechea 223

Tel. +51 1 2249 111

Energy Business Group

Copyright Pyry 2015

17 Jul 2015 (Rev. 0)

2 6.6 KV SWITCHGEAR SYSTEM........................................................................................2

4 DC AND UNINTERRUPTABLE POWER SUPPLY........................................................18

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5 EMERGENCY DIESEL GENERATOR SETS..................................................................24

6 CONTROL AND MONITORING SYSTEM.....................................................................34

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6.3.2 Unit Control System............................................................................................................................37

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7.7.3 Station Service Transformer................................................................................................................67

8 CABLING AND EQUIPMENT GROUNDING.................................................................73

9 GROUNDING AND LIGHTNING PROTECTION SYSTEM........................................76

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10.2.3 Radio Communication System............................................................................................................83

11 ILLUMINATION AND SMALL POWER INSTALLATION..........................................86

12 COOLING WATER SYSTEM.............................................................................................93

13 DRAINAGE AND DEWATERING SYSTEM...................................................................98

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14 SERVICE AND POTABLE WATER SYSTEM...............................................................104

15 LOW-PRESSURE COMPRESSED AIR SYSTEM........................................................109

16 FIRE FIGHTING SYSTEM..............................................................................................113

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16.4.1 Workshop Tests..................................................................................................................................117

17 AIR CONDITIONING AND VENTILATION SYSTEM...............................................120

18 OIL TREATMENT PLANT...............................................................................................127

19 ELECTRICAL WORKSHOP EQUIPMENT..................................................................130

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20 MECHANICAL WORKSHOP EQUIPMENT................................................................136

21 ELECTRIC OVERHEAD TRAVELING CRANE FOR POWERHOUSE..................142

24 DOCUMENTS REQUIRED FOR ALL SUPPLIES........................................................149

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Copyright Pyry 2015

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2 6.6 KV SWITCHGEAR SYSTEM

1.1 Design and Layout Requirements

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1.1.3 Minimum Rating and Characteristics of Switchgear System

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1.2 Design and Construction

1.2.1 Switchgear in the Powerhouse

1.2.2 Neutral Grounding Transformer Cubicle

Copyright Pyry 2015