2/12/2017 Job Description Print Preview: Senior Engineer Corrosion Metallurgy-MAF

Req Id - Posted

Plans, supervises and implements Inspection Services on routine & non-routine corrosion mitigation and control
activities in assigned operational area. Provide technical corrosion expertise, support to projects & operation on
material selection, control corrosion and defect mitigation in compliance to regulatory and industry standards.

Description Key Performance Indicators

Provide appropriate measures to minimize equipment & Equipment and piping failures are
piping failures in the complex and technically maximized identified, assessed and appropriate
interval between intrusive inspections on turnaround (TA) inspection programs are in place and
equipment. implemented.
Plans, coordinates and implements online corrosion Monitoring and issuing alarms and
monitoring & control program for critical process equipment, reports for preventive actions to avoid
piping and circuits. unexpected failures

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Provide input on material selection & metallurgy issues as
and when required from other teams
Perform failure analysis on corroded and failed components
and provide/recommend for identified deficiencies (including
upgrade/replacement or corrosion mitigation requirements).
Monitor and ensure all documents related to corrosion loops
(example marked PFD, P&ID and isometrics, etc.)
Thickness Monitoring Level & Integrity Operating Windows
are prepared, filed and maintained.
Oversee corrosion data review, analyse results and
monitoring of Corrosion Rates from various methods (TML,
corrosion probes, IOW etc.
Ensure corrosion inhibitor programs are in place and able to
achieve the set KPIs for effective corrosion control.
Review and ensure in service cathodic protection systems
are well maintained and achieving the criteria for corrosion
protection.
Lead/participate/guide in failure investigations and RCA as
required
Participate in Risk Based Inspection process by identifying
corrosion loops and degradation mechanisms and provide
the Material & Corrosion input to the RBI analyst as required.
Review documents of new projects / modifications related to
material selection, corrosion control & plant inspection
monitoring and etc.
Review and ensure hand-over documents have appropriate
details on material specifications and processes in line with
contractual requirements.
Guide and support Engineers to capture any operational
upsets, corrosion related concerns and variations in critical
process parameters.
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Job Description Print Preview: Senior Engineer Corrosion Metallurgy-MAF
Material selection is accurately
selected and recommended for usage
as per projects requirements and
applicable code & standard.
Ensure proper study is done for
material selection/corrosion control
and mitigation and suitable
recommendation is provided.
Demonstrate accurate & appropriate
corrosion system are in place
(corrosion loops & piping circuits) and
complied with.
Plant inspection programs & activities
are accurately verified, coordinated &
approved by the department manager.
Ensure proper KPI's are set and
corrosion control is being achieved by
chemical dosage.
Review & evaluate CP results to
identify concerns and generate reports
with recommendations.
Ensure the root causes are identified,
recorded and proper preventive
measures are recommended.
Corrosion datas are maintained,
updated in the system and are in
place.
Timely monitoring and accurate
reports are provide to eliminate /
minimized unexpected failures.
Demonstrate high level of knowledge
in conducting Corrosion & RBI
inspection activities and accurate and
definite evaluation reports delivered
timely.
Scope of works on equipment
modifications & repairs are accurately
defined & plant inspection reports are
timely provided.
Final handover /acceptance of project
are defined in accordance to project
specification, applicable code &
standard.
Training objectives & development are
in place and critical parameters have
been rightly selected and limits
provided.
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2/12/2017 Job Description Print Preview: Senior Engineer Corrosion Metallurgy-MAF

Carries out the department strategy as implemented by the Executes the department strategy as
Team Leader or the Department Manager. set by the Department Manager.
Develop and implement strategies for improving asset
reliability and effective corrosion inspection services.

Develop and maintain a professional, motivated work-team Provide accurate guidance to junior
environment. staff as required.
Perform reliability integrity meetings with operation areas and
follow up corrosion issues.
Demonstrate leadership in the development of sub-
ordinates.
Gives accurate input to Team Leader
Provide input into budget preparations under the guidance of regarding the department spend.
the Team Leader. Highlight red flags regarding budget
Provide input for preparation of the Department budgets and spend.
assist in the implementation of the approved Budget and
work plans to deliver department objective.
Gives accurate input to manager
Contributes to the integrity of the organisation structure regarding departmental organisational
through constructive feedback. structure.

Contribute to improving processes and procedures within the

department in conjunction with Team Leader. Demonstrates full knowledge of
Knowledge of processes in this area essential to ensure process & procedures.
continuity of workflow.
Establishes effective processes/procedures for inspection,
and technical auditing to manage compliance with statutory
and company standards.
No HSE compliance breaches
Adhere to HSE protocols and procedures Continuous on-the-job application of
Ensure all mandatory HSE inductions are completed. the Orpic HSE routines
Reports all accidents, incidents or near misses to Team
Leader/Department Manager or to the HSE department.
Zero non-conformance in the recording
Ensures appropriate processes are in place and actioned and filing of Orpic documents.
with regard to the usage, maintenance and archiving of Office equipment is well maintained in
documents accordance with Orpic policy.
Ensure that personal working space is kept efficient and
clean.
Ensure that all office equipment (computers etc.) is well
maintained and adheres to company policy.
Follows through with agreed IDP
Initiates self-improvement plans and expedites learning program and individual KPIs.
through the participation in effective training programmes and
other performance development opportunities.

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2/12/2017 Job Description Print Preview: Senior Engineer Corrosion Metallurgy-MAF
Contributes to the succession planning of Omani staff Expedites effective mentoring and
through mentoring and training as required by the department training of staff where required.
manager.
Encourages a positive culture within
Supports change in innovations, system processes and the department toward change.
workflow improvements which lead to meet department
delivery as guided by the Team Leader or the Department
Manager.

Provides monthlyreliability technical reports on corrosion Provides accurate reporting delivered

inspection as required by the Department. on time.
Review corrosion observation daily reports for the equipment
and piping inspected.
Provides reliability technical reports on corrosion.
Monitoring and issuing alarms and reports for preventive
actions to avoid unexpected failures.

This role reports to the Team Leader, Inspection Services and confers with this
position on critical and strategic issues.
Key decisions having significant impact on this role are referred to the Direct Leader,
Inspection Services for approval before implementation.

6. COMMUNICATIONS & WORKING RELATIONSHIPS:

All TSD Team Leaders and Engineers, Operations, Maintenance, Procurement & HSE
Contractors, 3rd Parties, Consultants, Vendors & Suppliers

7. Knowledge, sKILLS, EXPERIENCE & QUALS:

Minimum Qualifications for this position is a University degree in Mechanical/Metallurgy/Chemical

Engineering or similar.
Minimum 7 years of relevant experience in a similar role along with a minimum total experience of 12
years in Inspection Services (Oil & Gas / Petrochemical or Refinery Plant experience preferred).
Knowledge in software applications like Meridium, PI, and RBI etc.
Knowledge of :
Corrosion Monitoring Techniques & Corrosion Inhibitors And Corrosion Control Measures
Coating And Cathodic Protection
NACE, ASME and other industry codes
RBI, RCA and Defect Elimination.
Risk Assessments, HAZOPS & Safety
Good knowledge in QA/QC, ISO 9001, ISO 1400 and HSE plans
Knowledge & experience in NDT & specialized equipment inspection techniques.
Certification :
Certified in National Association of Corrosion Engineers (NACE) is an advantage

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2/12/2017 Job Description Print Preview: Senior Engineer Corrosion Metallurgy-MAF
Knowledge of inspection, corrosion engineering, welding, materials and QA / QC.
Experience and well versed in field investigation, inspections, troubleshooting, performance checks, data
compilation, etc.
Understanding of Process Plant (P& ID / PFD) & Engineering drawings and OEM manuals.

Proficiency in M/S Office

Ability to conduct & facilitate in asset critical session
Proven ability to quickly learn and utilize new methods, systems, and technology.
Proficient in reading, working on blueprints and drawings.
Experience in troubleshooting, analysing and resolving technical problems independently.
Ability to conduct effective RCA (root cause analysis)
Corrosion inspection techniques & materials management
Troubleshoot, analyse and resolve engineering problems independently
Data analysis and reporting
Risk assessment to identify and mitigate hazards

8. COMPETENCIES:
Quality Control Procedures/Methodologies & Developing Technical Reports
Inspection Test Plan (ITP) Integrity & Trust
Management of Material Resources Attention to Details
Non Destructive Testing (NDT) Work Prioritization.
Applicable Code & Standards and Fostering Teamwork
Government Regulation Inspection / Quality Focus
Integrity Management Systems
Risk-Based Inspection and Fitness-For-
Service Assessments

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