SIMATIC PCS 7 V8.

0
The high-
high-performance
Process Control System

SPACe 2012
Siemens Process Automation Conference

Copyright Siemens AG 2012. All rights reserved

 SIMATIC PCS 7 performance you trust

Advanced
Library
Integrated Concept
TeleControl
Engineering Safety
Integrated

Scalable
Archiving

Profinet Hazardous
Continuous Areas
Integration
Copyright 2012 Siemens AG
Page 2 15-Jun-12 I IA AS PA PRM
 Siemens in process automation with SIMATIC PCS 7
Our customers benefit from a worldwide PCS 7 installed base

Europe: 4.347 Over 11.600 projects* in all sectors of the process industry with SIMATIC PCS 7 Asia Pacific: 3.153
46,6% 33,8%
Nearly 45,600 PCS 7 Controllers shipped since PCS 7 Market Launch.
Austria 201 China 2.267
Azerbaijan 1 Taiwan 106
Bulgaria 12
Croatia 13 Japan 108
Czech Rep. 37
Hungary 18
Israel 14 Australia 74
Finland 164
Kazakhstan 10 New Zealand 3
Russian Fed. 239
Romania 14 Sweden 180
Serbia 3 Netherlands 287 India 271
Germany 1556
Slovakia 37 Bangladesh 2
UK 188 Poland 136
Slovenia 47
Turkey 138 France 280
Canada 38 Belgium 153 Austria 201 Vietnam 29
Ukraine 11 Switzerland 151
Indonesia 60
China 2267
Germany 1.556 Slovakia 37 Malaysia 34
Italy 211 Turkey 138
USA 795 Spain 339 Japan 108 Myanmar 1
Denmark 37 Saudi Philippines 24
Arabia 23
Estonia 1 Mexico 123 Singapore 18
Finland 164 Egypt 31
Taiwan 106 Thailand 87
Iceland 5 UAE 33
Ireland 18 Americas: 1.230 India 271
Latvia 6 13,1% Korea 69
Lithuania 12 Canada 38 Middle-East: 197
Netherlands 287 USA 795 Africa: 139 Russia & Central Asia, RoW:
Norway 33 2,1%
Poland 136
1,5% 263 Bahrain 2
Argentina 44 2,9%
Sweden 180 Bolivia 3 Algeria 8 Iran 98
UK 188 Chile 30 Brazil 145
Angola 9 Belarus 2 Iraq 1
Colombia 15 Egypt 31 Australia 74
Belgium 153 Ecuador 2 South Russian Fed. 239 Kuwait 1
Cyprus 1 Chile 30 Kenya 2 Africa 67
Peru 10 Mauritius 1 Turkmenistan 3 Lebanon 3
France 280 Venezuela 6
Greece 5 Morocco 7 Uzbekistan 5 Libya 11
Argentina
Italy 211 Brazil 145 44 Mozambique 1 Oman 4
Luxemburg 2 Namibia 2 Pakistan 4
Macedonia 2 Costa Rica 6 Nigeria 7 Rest of World 14 *: Estimation based Qatar 14
Malta 2 El Salvador 2 South Africa 67 on reported PCS 7
Portugal 22 Guatemala 3 orders 2011 Nov. 4th Saudi Arabia 23
Spain 339 Swaziland 2
Honduras 4 UAE 33
Switzerland 151 Mexico 123 Tunesia 1 9.329 projects/up to 13728

Trinidad 4 Uganda 1 Yemen 2

(Based on 9.329 reported PCS 7 projects in the Customer Knowledge Base up to CKB-ID 13.728 / Updated from 13.447)
Copyright 2012 Siemens AG
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 SIMATIC PCS 7 V8.0
Highlights Hardware

Profinet for Process Automation Controller AS mEC RTX

Complete System integration like S7-400 (incl.
APL and alarm support)
First vendor with redundant Profinet for PA
Central I/O support
Redundant ring topology
Optionally Remote I/O via PROFINET
Coexistence of Profibus and Profinet
In S7-300 compatible design

Innovated H-System Advanced Process Library V8.0

Numerous improvements regarding visibility /

New middle class CPU 416HF
usability
Profinet system redundancy
Motor Management Starter & Compact Drives
Increased performance and scalability (HF)
APC & mech. assets (pump) in APL design

Copyright 2012 Siemens AG

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 SIMATIC PCS 7 V8.0
Highlights Software

Process Historian Advanced ES

Fully integrated long-term archive system
Scalable data storage from multiple projects in
real time
New reporting system based on Microsoft
New type concept acc. ISA 88
(Control Module Types / Control Modules)
New user interface in AdvES (supp. project
progress)
Variants of Control Module Types in AdvES

Windows 7 Process Device Manager

Renewed operation concept, modern design

Windows 7 (32 and 64 Bit)
New Device Integration Manager (DIM)
Windows Server 2008 (32 and 64 Bit)
New curve display, renewed export/Import

Copyright 2012 Siemens AG

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Integrated Engineering
Optimized results with minimal effort
 Integrated Engineering with COMOS and SIMATIC PCS 7 Integrated
Engineering

First DCS with Documentation Plant modernization

integrated plant engineering update (as-is)
Data exchange without
additional interfaces
Single vendor software

Plant Basic Detail Installation & Operation &

Product design engineering engineering commissioning maintenance
design
Process flow chart Ready for bid Ready for Operational
construction plant

Copyright 2012 Siemens AG

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 Integrated Engineering Integrated
Todays Situation Using a Motor as an Example Engineering

Function chart

Cabinet design
3-D model
PCS 7 software configuration

P&ID Circuit diagram Single-pole representation PCS 7 hardware configuration

Copyright 2012 Siemens AG

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 Advanced Engineering System AdvES Integrated
What is AdvES? Engineering

Functions

AdvES links tools for basic and detailed planning (e.g., EPlan, ELCAD, SmartPlan, etc.)
with PCS 7 ES tools (TH, CFC, HW Config).
Option package for SIMATIC PCS 7 ES
Important functions in AdvES ...
- Prepares data for use in PCS 7
- Acts as a data import application
- Transfers process tag lists + signal lists to PCS 7 ES
- Recognizes (one-off assignment) process tag types & generates instances
- Accepts autom. PH, signal & parameter settings from process tag / signal lists
- Generates hardware (decentralized I/O including channel assignment) from signal lists

Benefits
More efficient engineering workflow, higher quality / shorter project times (engineering / planning offices)
Shorter time-to-market (much work done in parallel)
Full plant documentation via simple expansion based on Comos PT
Siemens standard product
Copyright 2012 Siemens AG
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Safety Integrated
Highest performace with minimized risk

Copyright 2012 Siemens AG

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 Failsafe Technology Homogenously Integrated Safety
Integrated

PCS 7
Common standard and failsafe
Gateway functionality in one controller
and on one PROFIBUS or
PROFINET line
Direct communication of standard
and safety programm
Common engineering tool
Integrated process diagnostics

Copyright 2012 Siemens AG

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 Fast and Reliable Engineering Safety
Integrated

Engineering with CFC and cause & effect matrix

Automated generation of TV certified failsafe logic
with matrix tool

Cost-optimized installation
Seamless integration in PCS 7
SIL 3
Copyright 2012 Siemens AG
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 Flexible, Highly-Available and Fault Tolerant Safety
= FMR (Flexible Modular Redundancy) Integrated

Redundancy for all components

Physically separated components

Individually defined degree

of redundancy

Tolerates several simultaneously

occurring faults

Copyright 2012 Siemens AG

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TeleControl / PowerControl
Plant Automation, TeleControl and PowerControl
in one System
 SIMATIC PCS 7 TeleControl
in typical Oil & Gas Applications TeleControl

Remote Terminal Units in Oil- & Gas

Metering stations in pipelines & gas networks

Valve stations in pipelines
Wellhead monitoring and automation incl.
Emergency Shut Down (ESD)
- Gas Well
- Oil Well
- Gas injection wells
- Water injection wells

These applications require integration of both local automation and distributed automation stations

Copyright 2012 Siemens AG

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 PCS 7 TeleControl TeleControl

SIMATIC PCS 7 OS Clients

Engineering
Station

TeleControl PCS 7
OS-Server (dedicated or double OS-Server
channel) (redundant)

SINAUT ST7 Modbus IEC 870 DNP V3

central TCP/IP TCP/IP TCP/IP AS 41x FH AS 41x
SINAUT TIM serial WAN Router WAN Router

Modem Modem WAN WAN

widely distributed 3rd 3rd party 3rd party

TeleControl party RTU RTU RTU ET 200M ET 200M
remote stations

PROFIBUS
WAN ET 200S ET 200S

ET 200M ET 200M
S7-300 S7-300 S7-300 S7-300

S7-400 S7-400 S7-400 S7-400

SIMATIC PCS 7 TeleControl SIMATIC PCS 7

Copyright 2012 Siemens AG
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 SIMATIC PCS 7 PowerControl Protocol IEC61850 TeleControl

Functions Integrated within a single system:

power control + plant automation + TeleControl
Protocol for protection and control
technology in electrical switchgear (station automation)
Integration of SIPROTEC devices
Integration of third-party IEC 61850 devices
New applications for PCS 7 renewable energies
- IEC 61850-7-410 Hydro power plants
- IEC 61400-25 Wind power plants

Benefits
Even more plant integration SIPROTEC
- 7UM6, 7SD, 7SA
Investment protection through standardization - 6MD63, 6MD66
- 7VE6xx, 7VK61x
Increase the responsibility of operators - 7UT612, 7UT613/63x
- 7SJ61x, 7SJ62x, 7SJ63x, 7SJ64x, 7SJ80x, 7SJ81x
Easier maintenance thanks to a uniform overall view

Copyright 2012 Siemens AG

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Advanced Library Concept
The right library for each Application

Copyright 2012 Siemens AG

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 Advanced
SIMATIC PCS 7 Version 8.0 APL
Library
Concept

Functions SIMOCODE pro

Integration of any motor management starter

(e.g. SIMOCODE pro)
Integration of any compact drives
(e.g. SINAMICS, Micromaster)
3rd party MCC
All of the drives are integrated in APL, incl. CFC (ProfiDrive)
typicals (acc. to the ProfiDrive Frame Standard) SINAMICS

Counter modules in ET200M, ET200iSP + ET200S

(FM350 can be used as a flow meter for metering)
Diagnostic blocks including Profinet support (for all
enabled Profinet components in PCS 7)

Benefits
Standard integration with APL blocks without additional library / no additional license required
Available immediately for new PCS 7 versions
Fast and simple configuration and commissioning
Copyright 2012 Siemens AG
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 APC Tools for SIMATIC PCS 7

Linked APC
Open for 3rd party APC tools
Connection to installed APC tools
Integrated APC (support of customer preferred tools)
Fully integrated in SIMATIC PCS 7
(same look & feel for engineering
Standard AddOns
Standard procedure for large scale APC

and operation)
MCP
APC is part of standard library INCA

(no additional licence) Softsensor

INCA Sensor Linked
Highly availabe APC (runs on redundant AS) SIMULATION
SIMIT
Control
Performance Smith MPC Softsensor
Monitoring Predictor 4x4 NeuroSystems
Integrated
PID Tuning Lead-Lag Gain Override PID Tuning SIMULATION Fuzzy Control Adaptive
PID Tuner Feed-Forward Scheduling Control INCA SIMBApro FuzzyControl++ Control
Control PID-Tuner ADCO

Copyright 2012 Siemens AG

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 Advanced
The Library Concept in SIMATIC PCS 7
Library
Concept
Functions
APL the (!) standard library in SIMATIC PCS 7
- PCS 7 standard library for all industries
- Technological function blocks
- Block icons & faceplates
- Standard drive integration
- Embedded APC functionality for robust process optimization
IL the (!) industry specific extension for PCS 7
- PCS 7 industry-specific blocks
- PCS 7 HVAC
- PCS 7 panel integration
- S7 package unit integration

Benefits
Focus on industry specific technology combined with
ease-of-use in applicational design
Same look & feel in the whole system facilitates
handling and reduces risk of operator failures
Copyright 2012 Siemens AG
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 Industry Library Integration of Package Units Advanced
Library
Concept

APL IL S7
faceplates faceplates

PCS 7
operator
station
Central HMI for IL S7
Local HMI a package unit Local HMI panel
for PCS 7 on a for package unit faceplate block
on PCS 7 OS
touch panel on touch panel

S7-4xx Touch S7-3xx S7-3xx Touch

panel panel
(flexible WinCC) (flexible WinCC)

APL IL S7 Lib IL S7 Lib

IL PCS 7
APL panel
PCS 7 interface block Package unit a Package unit b

Copyright 2012 Siemens AG

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Continuous Integration

Always in the thick of it

Copyright 2012 Siemens AG

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 Supported Operating Systems Continuous
Integration

Functions
Operating systems for ES, OS client, OS single station
Windows XP Professional SP3
Windows 7 Enterprise/Ultimate (32-bit / 64-bit)

Operating systems for ES, OS server, CAS, PH

Windows Server 2003 R2 SP2
Windows Server 2008 (32-bit) + R2 (64-bit)

Benefits
Investment protection, as previous operating systems are supported (upgrade without changing HW)
New operating system allows / provides
Use of new PC technologies (multi-core, bigger memory capacity, etc.)
Long-term support incl. permanent security enhancements

Copyright 2012 Siemens AG

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 PCS 7 Industrial Workstations Continuous
Integration

Benefits

Support
Windows 7 Enterprise/Ultimate (32-bit / 64-bit) IPC847C IPC647C
Windows Server 2008 (32-bit) + R2 (64-bit)
5 year spar part- and repair- support
supports Hardware RAID 5
Hot pluggable power supply
IPC547D
IPC647C Half Height Server
PC based automation systems
IPC627C

IPC427C
Copyright 2012 Siemens AG
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 SIMATIC BATCH: Overview Continuous
Integration

Functions
Controller-based execution of unit recipe logic (RUP specific)
Client
Enhancements for recipe design
Free jumps within hierarchy level Server
execute
Monitoring Areas with automation reaction in exception situations within
recipe logic
Command Steps (e.g. for Hold Propagation) execute
Batch views integrated into OS process - screens (Monitoring and
control of batches, batch planning, unit list)

Benefits
Very fast step transition times, Improved deterministic during execution of a
batch
Enhanced availability
Flexible recipe construction
Operator support in exception situations
Copyright 2012 Siemens AG
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 SIMATIC PDM V8.0
Device Integration Manager Continuous
Integration

Functions
Completely new optimized field device management
Lean structure
Life List with Tag- and Address- assignment
Improved system diagnostics
Message protocol in the form of a csv file for each PDM
system function
New user interfaces
Visual and ergonomic improvements of user interfaces
New, more modern design
New menu structure (IEC standard)
Improved system dialogs

Benefits
Single point of access to all fielbus standards (FF, PA, HART)
More transparent and user-friendly, e.g. faster access to diagnostic data
Copyright 2012 Siemens AG
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 Plant Asset Management Continuous
Integration

Functions
New operator interface / dialogs in APL style guide
New functions:
Integrated Internet links
Direct calling of maintenance tools
Message group displays
Redesigned views:
Maintenance
Message
Diagnostics
Visualization of active notes in the
faceplate and block icon
Faceplates for PROFINET devices

Benefits
New, modern operator interface
More user-friendly Copyright 2012 Siemens AG
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PROFINET
for Process Automation

Heading towards new dimensions

 Automation systems for PCS 7
Portfolio Profinet

The right product for every requirement

AS RTX AS mEC RTX PCS 7 Box Standard AS High-availability AS

For compact solutions For the highest standards in

OEMs Performance
Package units Availability

Copyright 2012 Siemens AG

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 High-availability automation systems
Innovations Profinet

Features

New mid-range CPU 416HF

Enhanced computing power

More resources

Integrated Ethernet / PROFINET

Routing for integrated PROFIBUS interface

PROFINET system redundancy

Benefits
Higher I/O capacity for each automation system

Reduced costs
Copyright 2012 Siemens AG
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 PROFINET for Process Automation Profinet

Continuous system integration

Same look & feel for PROFIBUS DP and
PROFINET IO

High-available PROFINET IO
Redundant I/O network for standard controller
Redundant PROFINET IO according to Profinet standards

Flexible network structures

Siemens PROFINET IO components with built-in
2-port switch no additional switch necessary
Line, ring or star topology
PROFINET IO and PROFIBUS DP in one controller

Copyright 2012 Siemens AG

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Scalable Archiving

Access what counts

at any time
 Scalable Archiving Scalable
Archiving

Production

SIMATIC IT Historian

Process Historian Process

PCS 7 Archive

Copyright 2012 Siemens AG

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 Process Historian Scalable
Whats New? Archiving

OS Single Station
Process tags, alarms

OS Server Office PC
Process tags, alarms Archiving Microsoft Office (Excel, Word)
Reporting Office PC
BATCH SERVER
Batch data Web Browser

Process Historian

Copyright 2012 Siemens AG

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Offering for hazardous areas

For demanding tasks

 ET 200iSP
Hazardous
Remote I/O for installation in Zone 1
Areas

Functions
Installation up to Ex-Zone 1 / 21
Failsafe modules up to SIL 3
Digital Input Modul 8 F-DI NAMUR
Digital Output Modul 4 F DO
Analog Input Modul 4 F-AI HART
Redundant for Interface and power supply

Benefits
Line monitoring in Ex area up to the sensor / actuator
Benefit in terms of SIL-Calculation, because of integrated Ex-Barriers
Mixed installation Failsafe and Standard-modules in one station
Complete portfolio
Copyright 2012 Siemens AG
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SIMATIC Active Field Distributor AFDiS
Hazardous
Ring redundancy in hazardous Areas
Areas
Redundant
FF Link / PA Link
M
FOUNDATION Fieldbus H1 /
PROFIBUS PA (Ex e)

AFDiS AFDiS

Ex ia
spurs

Increased reliability
Integrated repeater between trunk and spurs preserves signal quality and eliminates disruptive feedback
Intelligent chatter suppression eliminates disturbances during connection / disconnection of devices
Increased plant availability
Unique high available media ring solution on field level for intrinsic safe FF H1 and PROFIBUS PA
Visible status LEDs on housing lid provide quick and easy diagnostics
Enhanced online change capabilities incl. topology enhancements in safe area and zone 2
Simplified commissioning
Automatic bus termination feature excludes wrong termination

Copyright 2012 Siemens AG

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SIMATIC PCS 7 Fieldbus Technologies Hazardous
Areas

All fielbus standards seamless integrated in one system

AS 41x HF
PROFIBUS PA, Foundation Fieldbus, HART
Seamless integration of complete FF functionality PA-Link

No need of 3rd party components

PROFIBUS PA
Siemens provides complete fieldbus infrastructure (incl. power
conditioning & field distribution)
Outstanding scalable FF redundancy options
FF-H1 link master redundancy (2x IM)
Redundant power conditioning (2x Coupler)
FF-Link
Ring redundancy
Foundation Fieldbus H1
Further improvement of decentralized approach
High speed backbone for fieldbus is PROFIBUS and will be
PROFINET in future

Copyright 2012 Siemens AG

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 PCS 7 Innovation
preliminary

Ring Redundancy

PROFINET based on Ethernet

ET200SP Fieldstation
SIMOCODE PN

Ring Redundancy ET200 iSP PN

Fieldstation
FF-H1 (Ex-e) PROFIBUS PA (Ex-e)

Ex-i
AFD iS AFD iS

SITRANS
Zone 1 TF280
Copyright 2012 Siemens AG
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 PCS 7 Advanced Process Library
Priority Based Alarming preliminary

Function:
Six customizable alarm classes
No link between event limits (HH/LL etc.) and alarm class
New priority based alarm views
APL without hardcoded colors
Existing or new Alarm Concept can be selected
Alarm -class

Benefits:
Quick discern of colors
Targeted Operator Guidance
Faster reaction
Higher plant availability

Copyright 2012 Siemens AG

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 Life Cycle Service
Support over the entire Life Cycle

Copyright 2012 Siemens AG

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Thank you for your
attention!

SPACe 2012
Siemens Process Automation Conference

Copyright Siemens AG 2012. All rights reserved