Eqpt :- C -52710

Item |:- Phenol Area Emergency Relief Scrubber

Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD

P Design Pressure 116 Mpa ( N/ mm)

Dt I. D Of shell 217 mm
t Shell Thickness 53.5 mm
Tt Flat Plate Thickness 60 mm
C Corrosion Allowance 0 mm
Tc Corroded Thickness ( T-Tc) 60 mm
N No. of Stiffeners 2
a Pitch Between Stiffeners 100 mm
b Stiffener Width 100 mm
h Stiffener Height 80 mm
St Stiffener Thickness 25 mm
Sc Stiffener Thickness (Corroded) (St- Sc) 25 mm

Material SA 36
Yield Stress of Top Plate @ Design Temp., Sy = 250 Mpa
Density of Top Plate Rho = 7750.4 Kg/m3
Young's Modullus @ Design Temp., E = 1.95E+05 N/mm2
Design Pressure Head P = 116.000 N/mm2

Bending Stress Calculation

Allowable Bending Stress Sb = 0.6 x Sy N/mm2
Sb = 150 N/mm2
 Eqpt :- C -52710
Item |:- Phenol Area Emergency Relief Scrubber
Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD
Stiffeners are used above Top Plate as shown in Fig. 1
Spacing a=b = 100 mm

Design Calculation for Unstayed Flat heads & covers

As per ASME - Section Vii -div 1 - UG -34 (c) (3)
( Assuming that the stifener provided
at650 pitch is unstayed flat head of Square section)
Maximum allowable stress Value at given temp S 114.457 Mpa (N/mm)
Diameter or Short span d 217 mm
Diameter or Long span D 217 mm
thickness provide tp 60 mm
Corrosion allowance ca 0 mm
Miimum thickness ( tp - ca) t 60 mm
Type of unstayed Flat heads & cover WELDED
Stay factors C 0.33
Joint efficiency E 0.7
Factors for Non Circular Head Z = 3.4 - ( 2.4 d / D )
Z 1

Thickness required T = d*Sqrt(ZCP/SE)

149.99
mm
Thickness provided is 60 more than 149.99 hence safe
REF ROARK'S FORMULA FOR STRESS & STRAIN BY WARREN C. YOUNG, TABLE 11.4, CASE 1
For Simply Supported Uniformly Distributed Load Over Entire Plate and a/b = 1
= 0.67
= 0.14
Induced Bending Stress Si = ( x P x b2 / (Tc2)
= 215.9
Allowable Bending Stress Sb = 150
Induced Stress is Less than the Allowable Stress Si < Sb
HENCE SAFE
Deflection y = x P x b4 / (E x Tc3)
= 0.04
As per TEMA, Eight Edition , the flat cover deflection for larger size diameter (larger than 24")
should be less than 0.125 % of Nominal diameter of flat Cover.
less than 0.125 % of Nominal diameter of flat Cover.
Allowable Deflection = Dt x 0.00125 mm
0.27125 mm

Induced Deflection is within the Allowable Limit, So Provided Thickness of 60 mm is Safe

 Eqpt :- C -52710
Item |:- Phenol Area Emergency Relief Scrubber
Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD

Stiffener Design
Total Load on Stiffeners Wt = 3.142 x Dt2 x P/4
= 420859 N
Since 4 Nos. Stiffeners are placed as shown in drg. The Load assumed to be shared evenly
Max. Length of Stiffeners Le = 413 mm
Total Length of Stiffneres L = 826 mm

Assume that Stiffener is under Uniformly Distributed Load and Simply Supported

So Uniformly Distributed Load We = Wt/L

509.514 N/mm

Bending Moment M = We x Le2/8 N.m

= 10863416 N.m

Required Section Modulus,Z Zr = M/Sb

= 72422.8 mm3

Provided
Section Modulus calculation
No Of Stiffener Provided 2 nos
Stiffeners Provided at pitch of 100 mm
Y

60

80 X X
1

2 25
50 50

100.0
Y
Top Plate thickness, mm = 60
Stiffener Thickness,mm = 25
Stiffener Width, mm = 80
Effective plate Thk , mm = 24

Area Propertied About X-X axis

Part A y SAy Y SAY2 SIcg
1 1450.0 30 43501 51.4 3827980.1 1800000
2 4000 100 400000 100.0 40000000.0 1066667
5450 ### 43827980 2866667

Neutral axis= SAy /A = 81.38 mm

Total moment of inertia Ixx= SIcg+SAY2

= 2866667 + 43827980
= 46694647 mm4

Minimum section Modulus ,Zxx= Ixx / N.Amax

= 46694647 / MAX ( 81.38 , 60+80-81.38 )
= 46694647 / 81.38
= 573785 mm3
 Eqpt :- C -52710
Item |:- Phenol Area Emergency Relief Scrubber
Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD
Required Section Modulus,Z Zr = M/Sb
= 72422.8 mm3
Since Provided Section Modulus 573785 Is greater than required section modulus 72422.77 hence this is safe
 Eqpt :- C -52710
Item |:- Phenol Area Emergency Relief Scrubber
Project :- Saudi Kayan Petro Chemical complex Phenolics Facilities
Customer :- Technicas Reunidas
DESIGN OF FLAT COVER HEAD

DERIVATION OF WELD STRESS

Check for Fillet Size
Shell O.D 324
Shell Thk 53.5
Weld size reqd 0.7 x shell thk 37.45
Weld size provided 42
where
Yield Stress Sy= 250 mpa
k= 0.9 for fillet welds
= 1
= 1.2

Force acting on welds F= P x d2 x 0.785 4287924.34 N

Bending Stress S1 = Fr *103/(*R2(0.7tw) 1768.96 N/mm2

Shear Stress S2 = Fr/(*R(0.7t)) 286.57 N/mm2

Resultant Shear Stress S= ( S12 + S22)0.5 1792.02 N/mm2

Capacity of weld Sc = k(Sy+455) 793.125 N/mm2

(2xx)1/3

The reultant stress in fillet welds 1792.02 Mpa is less than capacity of wld stress 793.125 Mpa
Mpa ( N/ mm)
Mpa (N/mm)

N/mm2
N/mm2
N/mm2

mm
mm

mm is Safe
s 72422.77 hence this is safe


s 793.125 Mpa