Ba 1390+27,02 - e

Operating Manual
BA 1390/27.2 E
(original operating manual)
ALPINE Air Jet Sieve
for particle size analysis
Hier Typenschild einkleben
Keep in a safe place for future reference! 09.12 / S9

BA 1390/27.2 E e200 LS
Table of Contents
Table of Contents
Hardware: Air jet sieve and accessories______________ Part A
Software: Sieving and evaluation____________________ Part B
Additional info: All about sieving ___________________ Part C
Supporting documents: Spare parts, etc. ____________ Part D
Manufacturers address
HOSOKAWA ALPINE Aktiengesellschaft

Peter-Drfler-Str. 1325
D-86199 Augsburg, Germany
Tel.: +49 8 21 59 06-0

Fax: +49 8 21 59 06-457
HOSOKAWA ALPINE
e200 LS BA 1390/27.2 E
Hardware
Hardware: Air Jet Sieve & Accessories____Part A
Table of Contents Page
1 General Information................................................ 3
1.1 Operating manual.....................................................................................3
1.2 Personnel.................................................................................................3
1.3 Order-specific application.........................................................................4
1.4 Principle of operation...............................................................................5
1.5 Air jet sieve e200 LS................................................................................6
2 Safety....................................................................... 7
2.1 Safety notices...........................................................................................7
2.2 Directives.................................................................................................8
2.3 Safety equipment.....................................................................................9
2.4 Safety regulations..................................................................................10
2.5 Noise......................................................................................................12
2.6 Workplace..............................................................................................12
3 Technical Specifications...................................... 13
3.1 Main dimensions of air jet sieve.............................................................13
3.2 Main dimensions of accessories............................................................14
3.3 Air jet sieve.............................................................................................15
3.4 Test sieve...............................................................................................15
3.5 MultiPSU power pack for air jet sieve and vacuum cleaner...................16
3.6 Vacuum cleaner......................................................................................16
3.7 Small filter..............................................................................................17
3.8 Cyclone..................................................................................................17
3.9 Tools.......................................................................................................17
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4 Preliminary Procedures....................................... 18
4.1 Transport / storage.................................................................................18
4.1.1 Transport................................................................................................18
4.1.2 Intermediate storage..............................................................................18
4.1.3 Unpacking keep the original packaging material!................................18
4.2 Installation and connections...................................................................19
4.3 Balance connection................................................................................21
4.4 Printer connection..................................................................................21
4.5 Exchanging sieve types.........................................................................22
4.5.1 Standard sieves 203, sieves 200 and other brands.........................22
4.5.2 Micro-precision sieves 76....................................................................23
4.6 Nozzle exchange....................................................................................24
5 Maintenance.......................................................... 25
5.1 Cleaning and product removal...............................................................26
5.1.1 Air jet sieve.............................................................................................26
5.1.2 Test sieves.............................................................................................27
5.1.3 Vacuum cleaner......................................................................................28
5.1.4 Small filter..............................................................................................29
5.1.5 Cyclone with holder and wide-necked bottle..........................................31
5.1.6 Suction-side silencer..............................................................................33
5.1.7 Sensor filter for underpressure measurement........................................34
5.2 Regular inspections................................................................................35
5.2.1 Inspections to be carried out by the user...............................................35
5.2.2 Inspections to be carried out by HOSOKAWA ALPINE..........................36
6 Spare Parts Service.............................................. 37 398000
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e200 LS BA 1390/27.2 E
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1 General Information
1.1 Operating manual
This operating manual contains important information on how to operate the
machine in a safe, proper and effective manner. Making yourself conversant
with the operating manual will help to avoid safety hazards, reduce repair costs
and downtime, and increase the reliability and service life of the machine.
The supplied operating instructions for the accessories must also be observed.
The operating manual must always be available at the site of operations. It
must be both complete and fully legible.
The operating manual must be read and applied by every single person
charged with working on or at the machine.
These procedures include, for example:
Operation, including machine set-up, fault elimination during operation,
disposal of production waste, disposal of process materials,
maintenance, servicing and/or
machine transport.
1.2 Personnel
Use only qualified or trained personnel. Clear-cut responsibility must be de-
legated for machine operation, machine set-up, maintenance and servicing.
All personnel must be conversant with the prevailing standards, directives and
accident prevention regulations, with the principle of operation and operating
conditions of the machine, and must furthermore be able to recognise and
avoid safety hazards.
Work to the electrical equipment:
only by qualified electricians,
only when the machine or system is disconnected from the power supply
and secured against restarting.
This operating manual is divided into 7 sections.

In the main, the sections are directed at the following user groups:
Sections 13: directed at everyone who is involved in any way with the ma-
chine
Section 4: transport staff and user
Section 5: operator
Section 6: maintenance personnel
Section 7: servicing personnel (usually the manufacturer's own service
technicians)
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1.3 Order-specific application

In its function and design, the machine described here is laid out specifically
for sieving:
bulk materials
to permit particle size analysis.
Any other application or the processing of a product(s) other than the
one(s) named above contravenes the order-specific application and is
thus prohibited.
Observance of the operating manual and adherence to the maintenance re-

quirements also form part of using the machine in an order-specific manner.
It is impossible for the manufacturer to be conversant with all the properties of
the product(s) to be processed in the machine. Additional risks and hazards
may be caused by certain products. It is therefore the users responsibility to
assess these additional risks if any and to introduce suitable countermeasures.
Without special safety measures, the machine is not suitable for pro-
cessing potentially explosive and/or flammable products.
Without special safety measures, it is prohibited to process harmful or
toxic substances with the machine.
Without special safety measures, it is prohibited to operate the machine
in a potentially explosive atmosphere.
HOSOKAWA ALPINE is not liable if arbitrary changes or modifications are
made to the machine/system without prior written consent.
This applies in particular to modifications that compromise the safety of the
machine.
The manufacturer is also not liable if accessories provided by the user
especially with respect to safety-specific parts do not conform with the
relevant accident prevention regulations or are not installed properly.
The manufacturer is also not liable if the user neglects to carry out maintenance
and servicing procedures or if he carries them out improperly. The quality of
servicing or repair procedures can only be guaranteed if they are carried out
by the manufacturer.
Spare parts must conform with the technical requirements stipulated by the
manufacturer. Only the use of original spare parts will guarantee this in every
case.
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1.4 Principle of operation

The ALPINE air jet sieve e200 LS is an analysis device used for determining
the particle size of bulk materials.
The nozzle chamber is vacuumed by the vacuum cleaner, and the air that then
flows in enters through the rotating slotted nozzle into the product chamber,
where it disperses the material to be analysed and conveys the fines through
the apertures of the sieve.
The coarse material remains in the test sieve and can be re-sieved using a
sieve with larger apertures.
1 3 4 6 5 2 7
12
10 11
1 Housing 7 Material bed

2 Fines chamber 8 Coarse material
3 Test sieve 9 Fines
4 Sieve gauze 10 Air inlet
5 Cover with handle 11 Air and fines discharge
6 Nozzle 12 Test point (underpressure)
Figure 1.5-1: Principle of operation

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1.5 Air jet sieve e200 LS

Features
"eControl" controls the air jet sieve and is available in three variants to
suit individual requirements:
Basic suitable for all standard sieving processes
Professional suitable for all common laboratory requirements
Ultimate suitable for special requirements (e.g. pharma)
Ultimate includes Professional and Professional includes Basic.
Some features are dependent on the eControl variant used. To distin-
guish between the different variants in this operating manual, the Profes-
sional variant is marked with * and the Ultimate variant with **.
Graphical user guidance on the touch screen.
Connections for balance, printer, keyboard, mouse (USB), etc.
Automatic sieve recognition*.
Integrated underpressure regulation*.
Measurement of residual dust content to permit sieving time optimisati-
on**.
Adapter rings to permit the use of old test sieves or those of a different
make.
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eControl-Varianten: ohne * Basic; * Professional (inkl. Basic); ** Ultimate (inkl. Professional)
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e200 LS BA 1390/27.2 E
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2 Safety
2.1 Safety notices
The following symbols and notices are used throughout this operating manual
to indicate information of particular importance:
DANGER high voltage!

indicates imminent danger.
Non-observance can lead to serious injuries or even death.
WARNING
indicates a potentially dangerous situation.
Non-observance can lead to serious or even fatal injuries.
CAUTION
Non-observance can lead to light or moderately severe inju-
ries.
NOTICE
Non-observance can lead to machine damage or damage to
the environment.
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2.2 Directives
The machines design and equipment conform with the regulations, standards,
directives and specifications featured in the Manufacturer's Declaration or the
Declaration of Conformity.
Electrical equipment
The electrical equipment of the machine and system components conforms to
the VDE standards for plant and processing equipment with nominal voltages
of up to 1000 V (low-voltage directive); VDE 0100, 0113 (EN 60204, Part 1),
and 0660, in as far as the machine was delivered with complete electrical
equipment.
Accessories
Machine and system parts, safety devices, and electrical and measuring
equipment which do not form part of the delivery scope must also conform to
the EC directives, the relevant accident prevention regulations and the VDE
standards.
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2.3 Safety equipment

The safety equipment must not under any circumstances be modified, removed
or bypassed (e.g. by undertaking changes to the machine itself).
Any defects to the safety equipment must be remedied immediately.
Inspection intervals
Start of every shift (discontinuous operation)
Once a week (continuous operation)
After any maintenance or servicing procedures
Inspection procedures
Prescribed condition and location
Secure seating of connections
Prescribed function
Device Function Inspection

Switch-on interlock Sieving process can only
(control unit with be started if the pressure
underpressure gau- level is negative. In other
ge and manometric words, only if:
switch). 1. the suction line is ins-
talled,
2. the test sieve or micro-
precision sieving ele-
ment is inserted,
3. the cover is fitted.
The air jet sieve switches
off if:
1. the suction line,
2. the cover,
3. or the test sieve or
micro-precision sieving
element are removed.
Securely bolted Makes the air jet sieve and Visual inspection.
cover at bottom of power pack tamperproof. Installed and securely
air jet sieve and at Tools needed to release bolted?
power pack bolted connections.
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2.4 Safety regulations

Read carefully and proceed accordingly!

Incorrect operation or misuse can cause serious or even fatal
injuries.
The user is charged with ensuring that the following points are adhe-
red to:
Operation, maintenance and servicing procedures are only to be car-
ried out by skilled and qualified personnel who are fully conversant with
the safety regulations and the machine's operating instructions.
The qualified personnel must have been both designated and authorised
by the user or the occupational safety delegate.
Make sure the air jet sieve and accessories are always connected up to
the correct power supply (see nameplate).
If safe operation of the sieving system can no longer be guaranteed,
the entire sieving system must be shut down, disconnected from mains
power and secured against unintentional restarting.
Safe operation is no longer possible, for example:
if a system component becomes defective,
if parts of the sieving system are visibly damaged,
if the sieving system no longer functions perfectly,
if parts of the sieving system got wet,
if the bottom cover of the air jet sieve is removed,
if any covers on the power pack are removed,
if tramp material has made its way into the air jet sieve,
after prolonged storage under unfavourable conditions or after being
subjected to rough transport conditions.
Always disconnect the mains plug before:
Cleaning the air jet sieve and accessories;
Removing any connecting hoses or ductings;
Carrying out maintenance procedures;
Carrying out servicing procedures.
Installation only in dry rooms which are protected against the ele-
ments.
Any operating method that is not 100% safe is strictly prohibited!
The warning notices posted on the air jet sieve and on the accessories
may neither be removed, painted over nor altered.
Replace any damaged or illegible notices immediately.
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There are no servicing instructions included with this operating manu-

al. Safety reasons dictate that repairs and servicing procedures be car-
ried out by HOSOKAWA ALPINEAG or an authorised agent only.
Never remove the cover and test sieve or micro-precision sieve until
the nozzle has come to a complete standstill and the vacuum cleaner has
been switched off.
Wait until the vacuum cleaner has run down.
Never reach into the rotating nozzle.
Wait until the dust has settled.
When processing toxic or harmful substances, the user must take
special safety measures. These can include provision of safety clothing
(gloves, face mask, protective overalls) or installation in an enclosed
and separate room that may not be entered unless protective clothing is
worn.
During installation and operation of the machine and auxiliary equip-
ment, the user must pay attention to:
The recommendations in this operating manual.
The relevant general accident prevention regulations.
The relevant local accident prevention regulations.
The specific directives of the competent trade association and/or the
relevant national directives.
The user is responsible for ensuring that the prescribed accident prevention
measures are carried out, the accident prevention regulations are adhered to.
and that the safety equipment is installed and in good working order at all times.
It is strictly prohibited to operate the machine until the user has

established that
the machine has been properly assembled and installed
all safety devices are fitted and fully functional
Use in EU member countries:
the entire machine or the system into which the machine is to be
configured conforms to the EC machine and plant directive and that a
CE conformity declaration to this effect is on hand.
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2.5 Noise
The machine belongs in the category of plant equipment whose noise emissi-
on generally reaches a level of 80 dB(A) or more (as defined in DIN 45 635).
The noise level generated by the machine is governed by various factors, e.g.
type of product, site of machine installation, etc.
It is therefore impossible to quote a generally valid sound pressure level.
When operating the machine within the European Union, the EC Directi-
ve2003/10/EC (dangers caused by noise pollution at the workplace) must be
observed, and when operating the machine in Germany, the regulation on
noise BGV B3 issued by the relevant trade association must also be
observed in addition.
In other countries, the respective national standards and directives must be
observed.
If the noise emission exceeds the max. level of 85 dB(A), the directive RL
2003/10/EC dictates a number of mandatory measures, among them the use
of suitable ear protectors.
The main source of noise with this system is the vacuum cleaner. By applying
suitable measures, e.g. screening off the vacuum cleaner behind a noise-
absorption panel, the sound pressure level can be reduced significantly.
2.6 Workplace
The workplace for the operating personnel is in front of the installation table.
The workplace must be kept clear and uncluttered at all times.
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3 Technical Specifications
3.1 Main dimensions of air jet sieve
Figure 3.1-1: Main dimensions of air jet sieve

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3.2 Main dimensions of accessories
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Figure 3.2-1: Main dimensions of vacuum cleaner, small filter and cyclone

e200 LS BA 1390/27.2 E
Hardware
3.3 Air jet sieve

Dimensions see Figure 3.1-1
Underpressure underneath test sieve approx. 1500 5500 Pa
Air flow rate approx. 30 115 m3/h
Protection class as per EN 60529 IP 54
Speed n = 18 rpm; tolerance 2 rpm
Ambient conditions at installation site

Temperature range 0 to +30C
Air humidity max. 90% rel.
No draughts during operation.
Site of installation (e.g. sturdy table) must be free from vibrations and
building oscillations.
Weight approx. 15 kg
3.4 Test sieve

Test sieve 203 mm
Mesh widths for test sieves: 20 4000 m
See also the appended spare parts list (Part D).
Test sieves coarser than 4000 m are usually only suitable for manual sieving.
Every mesh width requires its own specific test sieve.
The automatic sieve identification feature can only function if the test sieve
has an integrated plastic clip. A transponder (tag) with the following memory
content (examples below) is integrated into the clip:
Mesh width
Counter (number of sieve analyses already carried out)
Limit value for cleaning
Limit value for inspection
Test sieve 76 mm micro-precision sieve (order-specific)

With special nozzle, cover and adapter ring for 76 mm test sieve.
Mesh widths for sieve decks: 10 30 m
See also the appended spare parts list (Part D).
Every mesh width requires its own specific test sieve.
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3.5 MultiPSU power pack for air jet sieve and vacuum clea-
ner
The power pack is inserted vertically into the side of the vacuum cleaner
Weight approx. 1.0 kg
Cable length (power pack to air jet sieve) approx. 2.5 m
Protection class as per EN 60529 IP 54
Electric power supply (see also nameplate on power pack):
Input (IN)
Voltage 100 250 VAC
Frequency 50 60 Hz
Amperage 100 230 V: 10 A
250 V: 15 A
Earthing contact "Schuko" connector
Power consumption in stand-by mode (air jet sieve + power pack) < 1.5 W
Output (OUT 1) air jet sieve
Voltage / amperage 24 VDC / 3 A SELV
Voltage / amperage 9 VDC / 1 A SELV
Output (OUT 2) vacuum cleaner

Voltage / amperage 0 250 VAC / 8.8 A
Output (OUT 3) control of an on-site extraction unit

Voltage / amperage 24 VDC / 4 20 mA
3.6 Vacuum cleaner

see the manufacturer's instructions.
For use with the 203 and 76 mm test sieves
Additional delivery scope:
Spiral hose 2 m long
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3.7 Small filter

As an attachment to relieve the load on the vacuum cleaner if this is used in
continuous operation. The fines are normally not made further use of.
Dimensions see Fig. 3.2-1
Filtering surface approx. 1.3 m2
Pressure drop (new filter bag) approx. 1100 Pa
Dust capacity approx. 25 dm3
Weight approx. 11 kg
3.8 Cyclone
To permit recovery of the fines
Dimensions see Fig. 3.2-1
Volume approx. 2.2 dm2
Capacity of wide-necked bottle approx. 1.0 dm3
Pressure drop approx. 1500 Pa
Weight (incl. bottle and support) approx. 7 kg
Support
Wide-necked bottle 1 dm3
3.9 Tools
All assembly and maintenance work can be carried out with standard trade
tools.
Included in delivery scope:
1 off plastic rapping hammer Order no. 009 932
1 off cleaning brush Order no. 328 110
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4 Preliminary Procedures
4.1 Transport / storage
4.1.1 Transport
Transport
The air jet sieve must not be knocked, shaken or thrown through the air during
transport.
If the temperature fluctuates strongly during transport (e.g. during air transport),
the air jet sieve must be protected against condensation to prevent damage
to the electric components.
When transporting the machine, the 89/655/EEC directive on the use of
technical equipment or the corresponding national standards and directives
must be observed.
Packaging
The packaging was selected to suit the means of transport and conforms with
the prevailing packaging directives.
If returning the air jet sieve for servicing procedures, always use the original
packaging. Liability reasons dictate that we are unable to accept an air jet
sieve and accessories that are returned to us in non-original packaging.
4.1.2 Intermediate storage

If storing the air jet sieve and individual units for prolonged periods, make
sure that:
they remain packed in the original packaging
they are stored in a dry room
they are protected against dust, moisturem, strong sunlight and the ele-
ments, and that
the temperature of the storage area ranges between 0 and 50C.
Because of the risk of damage caused by condensation, avoid strong fluc-
tuations in temperature.
4.1.3 Unpacking keep the original packaging material!

Check the delivered goods including the accessories for completeness.
If the delivery is incomplete or if transport damage is visible, contact the for-
warder or HOSOKAWA ALPINE immediately.
Keep the original packaging material for the event that you need to return the
air jet sieve (see Section 4.1.1).
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4.2 Installation and connections

Installation
Locate the air jet sieve and vacuum cleaner, etc. at the point of installation
(see Figures 3.1-1 and 3.2-1 for details of space requirement).
See Section 3 for details of the requisite conditions at the site of installati-
on.
Connections
Connect up the spiral hoses to the air jet sieve, vacuum cleaner, small filter
or cyclone (optional).
The supplied spiral hoses can be cut to any size. To this end, unscrew the
connecting sleeve, cut the hose to the required length and then replace the
connecting sleeve.
Connect up the data cables to the balance and printer, etc. (Sections 4.3
and 4.4).
Insert the power pack into the vacuum cleaner (Fig. 4.2-1).
Effect the electric connections.

Lay all cables such that they cannot be bent back upon
themselves or otherwise damaged.
The operating voltage indicated on the units must corre-
spond to the supply voltage of the mains network!
Insert the plugs of the connection cables into professionally
installed earthed sockets. In the case of the accessories, see
also the manufacturer's instructions.
Check that all units are switched off before effecting any con-
nections.
Test sieve
Install the nozzle (Section 4.6), adapter ring, test sieve and cover (Section
4.5.1).
Start-up
Switch on first the power pack and then the air jet sieve.
A green LED on the power pack indicates the presence of the operating
voltage. The second green LED indicates that the power pack is connected
to the air jet sieve.
The PC starts and the main menu appears.
Shut-down
Activate the main menu.
Switch off the switch on the air jet sieve (stand-by).
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In the event of prolonged shut-downs (annual company closure or the like),

switch off the switch on the power pack and disconnect from the mains.

BA 1390/27.2 E e200 LS
Hardware
100-250 V
50-60 Hz MultiPSU
power pack
Ein /
Aus Air jet sieve
e200 LS
ON /
OFF
Vacuum cleaner
USB
Balance*
Other USB units

e.g: USB stick* Mouse* Keyboard* Printer* LAN (balance,
printer, www ...)*
Collection de- Small filter*

vice variants
Cyclone*
* optional
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Figure 4.2-1

e200 LS BA 1390/27.2 E
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4.3 Balance connection

Cable connection
Refer to the balance handbook for details of the mains connection and con-
nection of the data cable to the balance.
Use the same data cable as is also used for connection to a PC with a 9-pin
interface.
Configuration of the balance in the air jet sieve (eControl)
Select the balance family in the configuration menu (PartB).
The list shows the balances that eControl was able to configure at the time this
operating manual was written. New balances are constantly added to the list
and these are incorporated into the configuration menu every time eControl is
updated. Because of this, it is possible that the configuration menu is capable
of configuring far more balances than are shown below. Prior to purchasing a
new balance, check the list in the configuration menu first.
Balance Other pos- Baud- Pari- Stop- Data- Hand- Type of communi-
name sible types rate ty bits bits shake cation
Sartorius ED-, EA-, 1200 Odd 1 7 Request- SBI
TE-Serie EB-, GD-, ToSend
GE-, TE-,#
Sartorius 1200 Odd 1 7 Request- SBI
BL-Serie ToSend
Sartorius 1200 Odd 1 7 Request- SBI
LP ToSend
Sartorius MSA-,# 9600 Odd 1 8 Request- SBI
Cubis- ToSend
Serie
Mettler ML, MS-S, 9600 None 1 8 XonXoff Para.: RS232 =
NewClas- MS-L, JP, HOST; Para.: SYN-
sic Line JS, XS, XP CHRON = AUS
Mettler 9600 None 1 8 XonXoff Para.: RS232 =
B-S Line HOST; Para.: SYN-
CHRON = AUS
Mettler B PB 9600 None 1 8 XonXoff Para.: RS232 =
Line HOST; Para.: SYN-
CHRON = AUS
Kern PES / PEJ 1200 None 2 8 None Para.: n.Pr.F. = 2
PES/PEJ possibly also (3 = Default)
Rice Lake
balances too
Ohaus 2400 None 1 7 off Druck Men
Pioneer
4.4 Printer connection

Any printer that supports the HP PCL Protocol and which has an integrated
print server can be connected to the Ethernet interface.
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4.5 Exchanging sieve types

4.5.1 Standard sieves 203, sieves 200 and other brands
The adapter ring (A4.4) for the 203 standard sieve is always included in the
delivery scope. All other adapter rings including covers are optional extras.
The automatic sieve identification function is only possible with the standard
adapter ring (A4.4). Prior to sieving with other adapter rings, the automatic
sieve identification function must be switched off (Part B).
Installation
If the nozzle is removed: install the nozzle (Section 4.6).
Apply a light coat of grease to the seals of the adapter ring (A4.4). See
the spare parts list.
Locate the adapter ring (A4.4) in the housing (A1), paying attention to
the position of the hole for the antenna (A3) and the seals.
Locate the test sieve (A4.1) and cover (A4.2).
Removal
Remove the cover (A4.2) and test sieve (A4.1).
Pull the adapter ring (A4.4) out of the housing (A1).
Remove the nozzle (A4.3) as described in Section 4.6. This is only ne-
cessary if installing, e.g. the micro-precision sieve (Section 4.5.2).
Standard sieve Other-brand sieve
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
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Figure 4.5-1

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4.5.2 Micro-precision sieves 76

Micro-precision sieves 76 and the associated adapter ring are optional.
The automatic sieve identification function is not possible with micro-precision
sieves 76. Prior to sieving with micro-precision sieves, the automatic sieve
identification function must be switched off (Part B).
Installation
Install the 203 sieve including the nozzle (Section 4.5.1).
Install the short nozzle (A5.3) (Section 4.6).
Apply a light coat of grease to the seals of the adapter ring (A5.4). See
the spare parts list.
Locate the adapter rings (A4.4 / A5.4) in the housing (A1)
Locate the 76 test sieve (A5.1) and cover (A5.2).
Removal
Remove the cover (A5.2) and the 76 test sieve (A5.1).
Pull the adapter rings (A4.4 / A5.4) out of the housing (A1).
Remove the short nozzle (A5.3) as described in Section 4.6. This is only
necessary if converting, e.g. to standard sieves (Section 4.5.1).
A1 Housing
A2 Gear shaft
A4.4 Adapter ring
A5.1 Test sieve 76
A5.2 Cover
A5.3 Nozzle
A5.4 Adapter ring for 76
Figure 4.5-2
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4.6 Nozzle exchange

NOTICE
Damage to the electronics
Always switch off the air jet sieve before commencing any
work on the nozzle
Removal
Remove the cover (A4.2) and test sieve (A4.1).
Unscrew the nozzle (A4.3) from the shaft in anticlockwise direction.
Installation
Apply a light coat of the supplied grease to the gear shaft (see the spare
parts list) and screw the nozzle (A4.3) onto the shaft in clockwise direc-
tion.
Locate the test sieve (A4.1) and cover (A4.2).
A1 Housing
A2 Gear shaft
A3 Antenna
A4.1 Test sieve
A4.2 Cover
A4.3 Nozzle
A4.4 Adapter ring
Figure 4.6-1
398000

e200 LS BA 1390/27.2 E
Hardware
5 Maintenance
Pay attention to the safety regulations in Section 2.4!
DANGER high voltage

Some machine parts are electrically charged.
Danger of electric shocks!
The cover on the power pack may only be opened by
authorised personnel (HOSOKAWA ALPINE customer
service, etc.).
Disconnect the mains plug first!
WARNING
The rotating machine parts (nozzle) can cause serious
injuries when opening or reaching into the machine.
Injuries possible if product is inhaled or gets into the
eyes.
Never open the cover to remove the test sieve or micro-
precision sieve until the machine has come to a complete
standstill and the vacuum cleaner has been switched off.
Wait until the vacuum cleaner has run down.
398000

BA 1390/27.2 E e200 LS
Hardware
5.1 Cleaning and product removal

CAUTION
Injuries possible if product is inhaled or gets into the
eyes.
Exercise particular care if processing harmful or toxic
substances!
Wear suitable protective clothing to suit the hazard class
of the product being processed (gloves, face mask, protec-
tive overalls, etc.).
If necessary, install the machine in an enclosed and sepa-
rate room that may not be entered unless protective clo-
thing is worn.
NOTE Cleaning waste

All cleaning waste (product residues, dirty cloths, dirty water,
etc.) must be disposed of in a proper manner.
Harmful or toxic residues (pharmaceutical active ingredients,
various chemicals, etc.) must be disposed of as toxic waste.
The user is responsible for deciding on the toxicity of the waste!
5.1.1 Air jet sieve

Cleaning
Switch the machine off and disconnect the mains plug.
Remove the cover, test sieve, adapter ring and nozzle (Sections 4.5.1
and 4.6).
Brush the nozzle out into the discharge recess located in the fines cham-
ber.
Now brush out the residues in the fines chamber into the discharge re-
cess.
Replace the nozzle, adapter ring, test sieve and cover (Sections 4.6 and
4.5.1).
Insert the mains plug and switch the air jet sieve on. Carry out a test run.
The product residues or dirt particles are vacuumed out.
Wipe the outside surfaces of the air jet sieve with a damp cloth.
For a more thorough cleaning, e.g. prior to sieving processes to recover fi-
nes, run a rinsing batch of the new material through the sieve and repeat the
cleaning procedure.
398000

e200 LS BA 1390/27.2 E
Hardware
5.1.2 Test sieves

Cleaning and inspection intervals
A basic cleaning and rudimentary inspection for damage to the sieve gauze
must be carried out before and after every single sieving operation.
In addition, the test sieve must be thoroughly cleaned and inspected in detail at
regular intervals. The intervals are dependent on the products to be analysed
and the sieve mesh width. As a rule of thumb, the following applies:
Test sieves < 63 m: after every 5th sieving process
Test sieves < 150 m: after every 10th sieving process
Test sieves > 150 m: after every 20th sieving process or as necessary.
Cleaning the test sieves

The cleaning method is dependent on the mesh width, the degree of soiling
and the product.
See also DIN 66 165, Parts 1 and 2 as well as ISO 2591-1.
Cleaning sieves with mesh widths of 500 m and finer
NOTICE
Sieve damage or destruction.
These test sieves are extremely sensitive and must never be
cleaned with a cloth or brush, etc.
Clean the sieves in an ultrasonic bath.
Then rinse the sieves with clear water and use compressed air to care-
fully blow out the sieve deck so that there are no residues.
Drip-dry for about 5 minutes and then allow to dry for approx. 30 minutes
at max. 100C.
Dislodge any trapped particles by tapping the sieve frame lightly against
a wooden or aluminium surface.
Ultrasonic cleaners can be ordered from HOSOKAWA ALPINE.

eControl counts the number of sieving processes for every sieve. The coun-
ter can be viewed in the service menu (Part B).
398000

BA 1390/27.2 E e200 LS
Hardware
Inspecting the test sieves

Visually inspect the test sieve for damage and dirt residues after cleaning
and drying.
Inspect the test sieves for damage to the sieve gauze and for any clogged
particles which were not removed during cleaning. The following inspection
procedures are in general use:
Visual inspection
Hold the test sieve up against the light, e.g. in front of a window or a light
table. It is advisable to use a magnifying glass in the case of fine-mesh
sieves.
Comparison sieving
Prepare a relatively large sample of a product that has a known particle
size distribution. It is essential that initial determination of the particle
size takes place with an air jet sieve equipped with a new test sieve. The
sieving parameters must be identical for the reference sieving and the
comparison sieving.
Sieve exchange
Especially with fine-mesh test sieves, it is not always possible with the
means available to detect all flaws or defects. In order to guarantee the
perfect condition of the sieve, it is preferable to exchange the test sieve
in this case.
Use of sieve gauzes as defined in the standards (usually DIN ISO 3310)
This method is actually intended for the manufacture and assembly of
test sieves. It is too complicated to be applied regularly by the user.
5.1.3 Vacuum cleaner

Pay attention to the vacuum cleaner handbook!
With the vacuum cleaner (B) running, shake or tap the spiral hose lightly
to remove deposits.
Turn the vacuum cleaner off.
If in spite of adjustment, the operating pressure falls below the desired
set value, empty the filter bag.
Dispose of the filter (dust) bag in a proper manner.
398000

e200 LS BA 1390/27.2 E
Hardware
5.1.4 Small filter

Cleaning the small filter
Cleaning is necessary as soon as the desired underpressure is no longer
reached. If, in spite of cleaning, the underpressure does not change, this can
indicate that the spiral hoses are blocked.
Shut down the machine and system (vacuum cleaner).
Flip the stay bar (D2) down.
Push the handle (D3) up and down energetically several times to free
the filter bag (D1) from dust.
Depress the handle (D3) and locate the stay bar (D2) over the handle
(D3) again.
Emptying the small filter
Clean the filter as described above.
Wait a couple of minutes until the dust settles in the filter bin.
Disconnect the spiral hoses from the small filter.
Open the locking clamps (D4).
Now pull the filter cover (D5) including the filter bag (D1) and frame (D7)
out of the filter bin (D6).
Empty the filter bin (D6).
Check the seals and earthing cables for damage.
Replace the filter cover (D5) including filter bag (D1) and frame (D7) in
the filter bin (D6) and locate the locking clamps (D4).
Connect up the spiral hoses to the small filter.
D1 Filter bag D4 Locking clamp

D2 Stay bar D5 Filter cover
D3 Handle D6 Filter bin
398000
Figure 5.1-1: Cleaning and emptying the small filter

BA 1390/27.2 E e200 LS
Hardware
Exchanging the filter bag

Empty the small filter as described in the foregoing section "Emptying
the small filter".
Slacken off the pipe clip (D8) and pull it out of the hem of the filter bag
(D1).
Pull the filter bag (D1) off the filter ring (D10).
Use scissors or a sharp knife to cut through the four cable ties (D9) hol-
ding the filter bag (D1) on the frame (D7). Be careful not to damage the
filter bag (D1)!
Remove the filter bag (D1).
Secure the four loops of the new or washed filter bag (D1) with new cab-
le ties to the frame (D7).
Thread the pipe clip (D8) through the hem of the filter bag (D1).
Attach the filter bag (D1) to the filter ring (D10) and secure in place with
the pipe clip (D8).
Assemble the small filter as described in the foregoing section "Emptying
the small filter".
D1 Filter bag
D5 Filter cover
D7 Frame
D8 Pipe clip
D9 Cable tie
D10 Filter ring
D15 Seal
398000
Figure 5.1-2: Small filter

e200 LS BA 1390/27.2 E
Hardware
5.1.5 Cyclone with holder and wide-necked bottle

Removing the wide-necked bottle
Switch off the machine and system (vacuum cleaner) and disconnect the
mains plug.
Wait until the dust has settled.
Unscrew the wide-necked bottle (E3) from the cyclone bottom section
(E1) and deposit on a suitable surface.
Empty out the fines from the wide-necked bottle (E3).
For a more thorough cleaning, the cyclone must be dismantled.

Remove the wide-necked bottle as described above.
Remove both spiral hoses.
Release the clamping ring (E5) and remove the cyclone top section (E2).
Open the clamping ring (E6) and remove the bottle connection (E7).
Clean the cyclone components (with a brush, the vacuum cleaner and/or
a soft cloth).
Installation
Check the seals for damage and exchange if necessary.
Locate the cyclone top section (E2) on the cyclone bottom section (E1)
and secure in place with the clamping ring (E5).
Replace the spiral hoses.
Installing the wide-necked bottle

Locate the bottle connection (E7) at the cyclone bottom section (E1) and
secure in place with the clamping ring (E6).
Screw the wide-necked bottle (E3) into the cyclone bottom section (E1)
and tighten securely.
Insert the mains plug and switch on the machine and system.
398000

BA 1390/27.2 E e200 LS
Hardware
E1 Cyclone bottom
section
E2 Cyclone top section
E3 Wide-necked bottle
E5 Clamping ring
E6 Clamping ring
E7 Bottle connection
Figure 5.1-3
398000

e200 LS BA 1390/27.2 E
Hardware
5.1.6 Suction-side silencer

The suction-side silencer becomes soiled as a result of the ambient air it draws
in. If soiling is serious, the filter resistance rises. If, because of this, the air jet
sieve is no longer able to reach the preset underpressure, an error message
appears on the display. It is then necessary to renew the suction-side silencer.
Exchange
Terminate any sieving processes.
Open the cover (A7) on the rear of the air jet sieve.
Remove the knurled screw (A10) and the cover (A8).
Remove the suction-side silencer (A6).
Install a new suction-side silencer (A6).
Replace the cover (A8) and the knurled screw (A10).
Check the sensor filter used for underpressure measurement for soiling
(Section 5.1.7)
Close the cover (A7).
A6 Suction-side silencer
A7 Cover
A8 Cover
A10 Knurled screw
Figure 5.1-4
398000

BA 1390/27.2 E e200 LS
Hardware
5.1.7 Sensor filter for underpressure measurement

The sensor filter (A9) protects the sensor used for underpressure measure-
ment against dust particles. If the inside of the sensor filter is soiled, it must
be exchanged (visual inspection).
Exchange
Terminate any sieving processes.
Open the cover (A7) on the rear of the air jet sieve.
Loosen the hose connections on the sensor filter (A9), pull the hoses off
the sensor filter and remove the sensor filter.
Insert the hoses in the new sensor filter (A9) and secure in place.
Close the cover (A7).
A7 Cover
A9 Sensor filter
Figure 5.1-5
398000

e200 LS BA 1390/27.2 E
Hardware
5.2 Regular inspections

5.2.1 Inspections to be carried out by the user
Pay attention to the safety regulations in Section 2.4!
To permit conclusive and reliable measurements, the air jet sieve must be
checked regularly for function.
The components must be checked by skilled personnel every 500 operating
hours or more frequently if the product being sieved is strongly abrasive or
tends to cake. The user is charged with determining the inspection intervals
and with carrying out the inspections. It makes good sense to keep a record
of inspection procedures.
The following must be checked:
Air jet sieve:
The nozzle must rotate during sieving. This can be checked during
sieving by observing the product for movement. The nozzle aperture
must be kept clear; clean off any clogged particles.
Timer: check the accuracy with a stop watch.
Underpressure measurement: check the zero indicator with the air jet
sieve switched off.
Adapter rings (A4.4): check the seals for damage.
Sensor filter: visual inspection for soiling (Section 5.1.7).
Test sieves
Check the test sieves for soiling and defects, clean or exchange if
necessary (see Section 5.1.2).
Vacuum cleaner pay attention to the handbook!
Check the generated underpressure: repair or exchange the vacuum
cleaner if the operating pressure falls short of the setpoint value even
after fine-adjustment of the working pressure and exchange of the filter
bag, the absolute filter element and/or the filter fabric insert (order-
specific).
Check the filter bag for permeability; exchange if necessary.
Check the absolute filter element for permeability; blow through or
exchange if necessary.
Check the filter fabric insert (order-specific) for soiling; exchange if
necessary.
Small filter
Check the filter bag for permeability and damage; exchange if
necessary.
398000
Check seals for damage; exchange if necessary.

BA 1390/27.2 E e200 LS
Hardware
Cyclone
Check the sealing surface of the glass bottle for wear or damage;
exchange if necessary.
Check all seals for damage and function; exchange if necessary.
All spiral hoses
Check for permeability, damage, cracks, and kinks; exchange if
necessary.
Balance
Regular servicing in accordance with the manufacturer's instructions.
If in doubt, contact HOSOKAWA ALPINE's customer service division for advice

and assistance.
5.2.2 Inspections to be carried out by HOSOKAWA ALPINE

To ensure maximum accuracy and availability, the air jet sieve should be sub-
jected to a general inspection by HOSOKAWA ALPINE once a year.
The inspection procedures include:

general function and condition check,
cleaning and recalibration where necessary of the underpressure gauge,
a test run,
preparation of a test report.
As part and parcel of the "Carefree Package", HOSOKAWA ALPINE offers

a full-service maintenance package which includes maintenance of the air
jet sieve, the replacement of defective components, and inspection with
recertification of the sieves, etc.
Contact the HOSOKAWA ALPINE customer service division for details.
398000

e200 LS BA 1390/27.2 E
Hardware
6 Spare Parts Service

Only use those spare parts specified in the appended spare parts list.
With the exception of standard parts, all spare parts must be ordered from
HOSOKAWA ALPINE!
Use of non-Alpine spare parts can lead to damage or defects which are not
covered by our warranty.
It is advisable to use your own experience to build up a stock of the most
frequently required spare parts.
When ordering spare parts, please specify:

Order number as per appended spare parts list
Machine type as per nameplate
Machine number as per nameplate
398000

BA 1390/27.2 E e200 LS
Hardware
398000

e200 LS BA 1390/27.2 E
Software
Software: Sieving and Evaluation _______ Part B

1 Sieving Methods............................................................... B-2
1.1 Sieving method overview..................................................................B-2
1.2 Standard method................................................................................B-2
1.2.1 Fundamental sequence.................................................................................. B-2
1.2.2 Standard method / overview........................................................................... B-3
1.3 Swiss sieving method........................................................................B-4
1.3.1 Fundamental sequence.................................................................................. B-4
1.3.2 Swiss sieving method / overview.................................................................... B-5
2 Operation.......................................................................... B-6
2.1 Overview sequence of a sieving analysis.....................................B-6
3 User Interface eControl................................................... B-7
3.1 Main menu..........................................................................................B-8
3.2 Sieving................................................................................................B-9
3.2.1 Sieving (only applicable for eControl Basic)).................................................. B-9
3.2.2 Sieving*......................................................................................................... B-10
3.3 Evaluation.........................................................................................B-15
3.3.1 Mesh scale data............................................................................................ B-15
3.3.2 File name for storage.................................................................................... B-16
3.3.3 Display in the form of a graph....................................................................... B-17
3.3.4 Printing.......................................................................................................... B-19
3.4 Sieve set*..........................................................................................B-20
3.4.1 Sieve set....................................................................................................... B-20
3.4.2 Load sieve set............................................................................................... B-20
3.5 Sieve set management*...................................................................B-21
3.5.1 Deleting a sieve siet...................................................................................... B-22
3.5.2 Creating a new sieve set............................................................................... B-23
3.5.3 Importing and exporting sieve sets............................................................... B-27
3.6 Configuration....................................................................................B-29
3.6.1 Settings......................................................................................................... B-30
3.6.2 System data.................................................................................................. B-40
3.7 Archive*.............................................................................................B-41
3.7.1 Locate sieve data.......................................................................................... B-41
3.7.2 Exporting an archive..................................................................................... B-42
3.8 Log-in (eControl Plus variant).........................................................B-43
398000 / Version 00.09
3.8.1 Password manager....................................................................................... B-43

3.9 User administration (eControl Plus variant)..................................B-45
3.9.1 Overview....................................................................................................... B-45
3.9.2 Generating a new user.................................................................................. B-46
3.10 Sieving analyis audit trail (eControl Plus variant)........................B-47
4 Reference to Standards................................................. B-48
HOSOKAWA ALPINE B-1

BA 1390/27.2 E e200 LS
Software
1 Sieving Methods
1.1 Sieving method overview
The e200 LS Lite differentiates between the standard and the Swiss sieving
method.
Each method also knows the difference between sieving without and with
consideration of the weight of the sieve, i.e. without sieve tare and with
sieve tare.
The method to be used should be determined at the time of defining the set of
sieves (Page B-21). If a sieving process is carried out without a set of sieves,
the settings in the configuration menu (Page B-36) apply.
1.2 Standard method

1.2.1 Fundamental sequence
With the standard method, first of all weigh a sample quantity, tip it onto the
finest test sieve, sieve it in the sieving machine and then weigh the remainder
of the sample batch. The difference in weight corresponds to the undersize
at this mesh width.
Repeat this procedure with the remainder of the sample batch using the next
largest test sieve in each case.
The software program enters the measured values automatically into a table
and converts this table into a graph.
The dialogue windows guide you through the entire sieving sequence.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Standard method without sieve tare

Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.
Standard method with sieve tare

Dependent on the measuring range of the balance, you can weigh the entire
test sieve including the remainder of the sample batch after each sieving
process. The empty weight of the test sieve (tare) must be entered into the
system beforehand in order that the weight difference can be determined.
398000 / Version 00.09
eControl variants without * Basic; * Professional (incl. Basic); ** Ultimate (incl. Professional)
B-2 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Software
1.2.2 Standard method / overview

Without sieve tare With sieve tare
Batch weight Batch weight
Test sieve 1 Test sieve 1

398000 / Version 00.09
etc. etc.
Figure 1.3-1
HOSOKAWA ALPINE B-3

BA 1390/27.2 E e200 LS
Software
1.3 Swiss sieving method

1.3.1 Fundamental sequence
The Swiss sieving method is characterised in that every sieving operation is
always carried out with a full batch of weighed material.
With the Swiss method, you need a complete batch of weighed material for
every sieving operation. Fill each sample into the test sieve and perform the
sieving process. During sieving, it is not necessary to transfer the material to
another sieve.
Dependent on whether you weigh the sieve residue without or with the test
sieve, the program differentiates between two different sieving sequences:
Swiss method without sieve tare

Fill the remainder of the sample batch from the test sieve into the weighing pan
and weigh it. Any residues left on the test sieve lead to analysis inaccuracy.
Swiss method with sieve tare

Dependent on the measuring range of the balance, you can weigh the entire
test sieve including the remainder of the sample batch after each sieving
process. The empty weight of the test sieve (tare) must be entered into the
system beforehand in order that the weight difference can be determined.
Advantages
Every test sieve can be prepared in advance with a full batch of weig-
hed material (e.g. in the case of toxic substances under application of a
suction unit).
During sieving, it is not necessary to transfer the material to another test
sieve.
The residue on the test sieve is not needed for other sieving operations
(advantage if, for example, the material is hygroscopic).
Any residues in the test sieve do not influence the result provided that
the test sieve is always weighed as well at the same time.
Disadvantage
The batches of weighed material must be prepared in advance for every
sieving operation (max. difference between batches 5%).
398000 / Version 00.09
B-4 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Software
1.3.2 Swiss sieving method / overview
Without sieve tare With sieve tare
Batch weight Batch weight

398000 / Version 00.09
etc. etc.
Figure 1.3-2
HOSOKAWA ALPINE B-5

BA 1390/27.2 E e200 LS
Software
2 Operation
Pay attention to the safety regulations in Part A.
CAUTION
Injuries possible if product is inhaled, comes into con-
tact with the skin or gets into the eyes. Exercise particu-
lar care if processing harmful or toxic substances!
Wear protective clothing to suit the hazard class of the
product (gloves, face mask, protective overalls, etc.).
2.1 Overview sequence of a sieving analysis

Overview of requisite steps
Before using the sieving machine for the first time

1. Install the hardware (Part A).
Prerequisite for reliable operation is the correct set-up and connection of
the system components.
2. Switch on the system (Part A), the main menu appears (Page B-8).
3. Make the initial settings (Page B-29).
4. Test the connections to the balance and printer (if available).
5. Generate sieve sets (Page B-21).
Recurring steps
1. Carry out the sieving (Page B-9).
2. If necessary: save analysis to memory, analyse and print it out (Page
B-15).
Switch off
1. Select the main menu.
2. Switch the air jet sieve to stand-by.
3. In the case of prolonged interruptions (e.g. annual company shut-down
or the like), additionally switch off the switch on the power pack and dis-
connect the electric cable from mains power.
398000 / Version 00.09
B-6 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Software
3 User Interface eControl

eControl guides you through the selected procedures (sieving, evaluation,
archiving, settings, etc.).
The display indicates both the current status and the procedures that can be
selected in the actual situation.
The menus shown in this operating manual reflect standard situations. In the
case of different settings (Page B-29) and if different buttons are selected, the
sequence and/or the menus can differ to those shown. The installed eControl
variant also has an influence on the selection possibilities.
Only the most important menus are shown here. Submenus, e.g. additional
confirmation prompts and the like, are omitted for the sake of clarity.
The display is a touch screen. Activate the desired button by touching it with
your finger. Never use hard items such as pens, metal pins, pencils or the like
to press the touch screen. This could damage the glass surface.
398000 / Version 00.09
HOSOKAWA ALPINE B-7

BA 1390/27.2 E e200 LS
Software
3.1 Main menu

Main menu The main menu appears as soon as the air jet sieve is switched
on.
Switch on both switches (on power pack and on air jet sieve)
as described in PartA.
If applicable (order-specific) switch on the balance and prin-
ter, etc.
Information
Shows the address of the manufacturer
Sieving (Page B-9)
Sieving operations.
Configuration (Page B-29)
Setting the system parameters.
Archive* (Page B-41)
Managing the data resulting from sieving operations.
Sieve set management* (Page B-21)
User administration** (Page B-45)

(only with the eControl variant Ultimate-Plus)
398000 / Version 00.09
B-8 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Software
3.2 Sieving
3.2.1 Sieving (only applicable for eControl Basic))
Sieving This description applies only to the eControl Basic variant and
activated sieving lite function (Page B-32).
In this configuration, sieving is restricted to the basic functions
Main menu and all evaluation functions are switched off.
The application is, for example, when sieving operations that do
Sieving not need to be logged are repeated often.
Sequence of a sieving operation

Place the weighed feed batch on the test sieve.
Press to start.
Wait until the sieving time has elapsed and the air jet sieve is
at a standstill.
Now weigh the material.
Repeat the sieving process with the remaining material and
the next larger test sieve.
Pause
Interrupt the actual sieving process.
Stop
Stop the actual sieving process before the sieving
time has expired.
Start (not shown here)
Restart the sieving process.
Main menu
Cancel and back to main menu (Page B-8).
A confirmation prompt makes it possible to return to
398000 / Version 00.09
the actual menu (not shown here).
HOSOKAWA ALPINE B-9

BA 1390/27.2 E e200 LS
Software
3.2.2 Sieving*
Sieving The sequence of a sieving operation is dependent among other

Batch weight things on the settings made in the configuration/settings menu
(Page B-29).
Tare the balance.
Main menu Fill material into the weighing pan.
Sieviung Data adopted by the balance
Balance on-line (electronic balance with data cable connec-
ted to air jet sieve): pressing will adopt the weight from
the balance.
Balance off-line (no data cable): select . Enter the
measured value by means of the displayed keyboard (not
shown here). Confirm by pressing the ENTER key.
Balance
Either adopt the weight from the balance or enter the
value manually.
Sieve set
Load a sieve set (Page B-20).
Graphical display
Displays the data of the mesh scale in the form of a
graph (Page B-17).
Mesh scale data
Displays the data of the mesh scale in tabular form
(Page B-15).
Main menu
A confirmation prompt makes it possible to return to
the actual menu (not shown here).
398000 / Version 00.09
B-10 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Software
Sieving Insert the test sieve in the air jet sieve.

Sieve settings Test sieve
Sieve identification function (RFID)* on (Page B-30): eCon-
trol reads the mesh width off the transponder and indicates
the value in the display.
Sieve identification function (RFID)* off (Page B-30): enter
the mesh width using the displayed keyboard (not shown
here).
In addition, the mesh width unit can be selected here [m],
[ASTM-No.], [Tyler Mesh].**
Sieve set* (Page B-20).
With the loaded sieve set: the underpressure and sieving
time for this test sieve appear in the display.
Without sieve set (manual): display shows the default values
(underpressure and sieving time). The values can be correc-
ted in the configuration menu (Page B-31) or using * or
*.
Place the weighed material in the test sieve.
Put the cover on.
Start the sieving process .
Back
Back to the last step.
Time
Set the sieving time (without sieve set).
Underpressure
Set the underpressure (without sieve set).
Start
Start the sieving process.
398000 / Version 00.09
(Page B-17), (Page B-15), (Page B-8)
HOSOKAWA ALPINE B-11

BA 1390/27.2 E e200 LS
Software
Sieving he air jet sieve terminates the sieving process once the sieving
T
Performing a sieving time has elapased. The current values for sieving time and
process underpressure are shown on the display in grey print.
If necessary: Press to interrupt sieving. The sieving time
is also interrupted during the pause.
Press to resume sieving (not shown here).
Stop
Stop actual sieving process before the sieving time
has elapsed.
Pause
Interrupt the actual sieving process.
Start (not shown here) sieving.
Resume the sieving process.
398000 / Version 00.09

e200 LS BA 1390/27.2 E
Software
Sieving After sieving:

Weighing the residue Tare the balance.
Fill the residue into the weighing pan.
Adopt the value by pressing or enter it manually.
Back
Back to the previous step.
Balance
Either adopt the weight from the balance or enter the
value manually.
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Sieving The sieve set* specifies whether the residue or the undersize
Residue / undersize will be calculated. If no sieve set is loaded, the specifications in
the configuration/settings menu apply (Page B-31).
Select the mesh scale for the next sieving process.
Last sieving process (end of mesh scale):
Without sieve set: Press to terminate the mesh scale.
With sieve set: Once the last test sieve has been used, the
display changes to the mesh scale data menu (Page B-15).
Back
New sieving process
Perform the next sieving process of the current mesh
scale with the coarser test sieve.
Terminate the current mesh scale and retrieve the
mesh scale data menu (Page B-15).
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3.3 Evaluation
3.3.1 Mesh scale data
Mesh scale data he display shows the data in the form of a table during and
T
after completion of a mesh scale.
Main menu
Display of results:
Sieving Framed in green: result within tolerance
Framed in red: result out of tolerance
Mesh scale Not framed: no tolerance specified
data
Specify limit values when generating or altering a sieve set
(Page B-23).
Calculation method:
Result displayed in [g] or (%)
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
Start a new mesh scale
A query makes it possible to save the current mesh
scale to memory.
(Page B-17), (Page B-8)
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3.3.2 File name for storage
File name To save the mesh scale data to memory, designate a file name
for storage and if required enter Comment 1 and 2 plus the name of the
generator. Input using the superimposed keyboard (not shown
here). In the case of a password-protected system, the genera-
Sieving tor is specified**.
Mesh scale
data
Save to memo-
ry
File name
Max. 32 characters, umlauts permitted.
No file name extension permitted (is automatically
generated).
No special characters permitted (/ \ < > * . ? | : ;).
Generator
All characters valid, max. 128 characters.
Comment 1
Comment 2
Adopt
Adopt selection and open next menu.
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3.3.3 Display in the form of a graph
Graph A graph can be plotted during the sieving process using the
current values or with values retrieved from the archive.
After pressing , a selection window appears which allows
Main menu you to select the type of representation (cumulative curve,
Sieving RRSB graph, bar chart):
Graph
Cumulative Shows the data of the actual mesh scale as a cumulative curve.
curve
RRSB graph Shows the data of the actual mesh scale as a curve with a
double-logarithmic vertical axis.
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Bar chart Shows the data of the actual mesh scale as a bar chart.
The portion of a specific grade related to the entire sample
is shown in the form of a bar chart. One grade thereby is the
amount of particles that are larger then Sieve A but smaller than
Sieve B.
Add another mesh scale (not shown here).

Retrieve the mesh scale from the archive (Page
B-41).
Remove the mesh scale added last (not shown here).
Save to memory
Save the mesh scale data to memory (archive) or to a
USB flash drive.
Back to the previous menu.

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3.3.4 Printing
Printing Output of the data of the current mesh scale to a PDF file or to
a printer.
Main menu
Sieving
Terminate sie-
ving
Save to memo-
ry inc. file name
Print
File name of print file
If necessary, enter the name of the print file.
Output as a PDF file
Saves the file under the indicated file name in the
specified network directory in PDF format.
Output to printer
Sends the mesh scale data to the connected printer.
Cancellation and start of a new sieving process.
The current mesh scale is not saved to memory.
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3.4 Sieve set*

3.4.1 Sieve set If sieving processes need to be repeated several times, it
makes sense to generate a sieve set. This guarantees use of
the same parameters for every sieving process, thus making
them comparable.
The following values are stored in a sieve set:

Main parameters:
Automatically generated number
Sieve set name
Generator
Method
Comments
Calculation method: residue or undersize
Sieving aids
Batch weight
For every test sieve:
Mesh width
Underpressure
Sieving time
3.4.2 Load sieve Select the desired sieve set by touching it on the screen.
set Press to load the selected sieve set for the next sieving
process.
Main menu
Sieving
Sieve set
Back
Adopt
Adopt selection and open next menu.
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3.5 Sieve set management*

Sieve set management Creating, exporting and importing sieve sets.
Main menu
Sieve set ma-
nagement
Back
Delete sieve set
(Page B-22)
New sieve set
(Page B-23)
Copy sieve set
Procedure as with New sieve set menu (Page B-23),
most of the fields still contain the old data.
Import a sieve set
(Page B-27)
Export a sieve set
(Page B-27)
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3.5.1 Deleting a sieve siet
Deleting a sieve set Deleting sieve sets that are no longer needed.
Main menu
Sieve set ma-
nagement
Delete sieve
set
Back
Select all sieve sets.
Cancel selection.
Delete the selected sieve sets.
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3.5.2 Creating a new sieve set
New sieve set A sieve set contains specifications for the entire sieve set (main
Main parameters parameters) as well as those which apply only to the respective
test sieve (sieve parameters).
(Page 1)
Main menu
Sieve set ma-
nagement
New sieve set
Number of sieve set

(assigned by eControl)
Comment 1
Comment 2
Generator
Version number
Max. 32 characters, umlauts permitted.
No special characters permitted (/ \ < > * . ? | : ;)
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New sieve set

Main parameters
(Pages 2+3, continued)
Sieving time control (function not active):

Time-controlled / dust-controlled**
Residual dust measurement **
(function not active)
Sieving method:
Standard / Swiss
Calculation method:
Undersize / residue (%)
Sieving aids:
Details of the sieving aids used
Batch weight
Quantity specification for the batch weight
Once the last point has been defined, a menu opens which
permits the sieve-specific parameters to be fixed.
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New sieve set Definition of the sieve-specific parameters:

Main parameters Mesh width unit **
(Page 3, continued) Mesh width
Sieving time
Underpressure
Insert new test sieve

A keypad appears: enter the mesh width, sieving time
and underpressure one after the other, confirming in
each case with .
Input ranges
Mesh width unit: m / ASTM no. / Tyler Mesh.**
Mesh width: 1 to 15000 m
Sieving time: 0:10 29:59 min:sec
Underpressure: 1500 9900 Pa
Deletes the last test sieve. As soon as the sieve set
has been stored to memory , deletion is no longer
possible.
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Adopt
Saves the data to memory and closes the menu.

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New sieve set Test-sieve-specific undersize / residue and permissible toleran-

Main parameters ce *
(Page 4, continued)
Define values:
/ Specify the undersize / residue for the selected

test sieve.
Define the tolerance for this undersize / residue value.
Adopt values
Saves the values to memory and closes the menu..
Display of results:
Framed in green: result within tolerance
Not framed: no tolerance specified
398000 / Version 00.09
The tolerances are also displayed in the cumulative curve

(Page B-17). **

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3.5.3 Importing and exporting sieve sets
Importing a sieve set Sieve sets can also be created externally, e.g. with a PC. Re-
commended procedure:
Export a sieve set that is similar to the new one.
Sieve set management Load the sieve set file into a standard editor on the PC, edit
it as desired and store under a new name (ASCII file, .CSV).
Import a sieve
set Import the new sieve set file into the air jet sieve.
A USB flash drive, for example, can be used as the data carrier.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).
Back
Cancel selection.
Import selected sieve sets.

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Exporting sieve sets The sieve set selected by touching it on the screen is exported.
Specify the destination for memory storage in the configuration/
settings menu (Page B-31).
Sieve set management
Export a sieve
set
Back
Cancel selection.
Export selected sieve sets.
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3.6 Configuration
Configuration Display and management of system data.
Main menu
Configuration
Settings
Specifications for sieving process, memory location,
etc.
System data
Shows the system data.
Settings ofseite sieve cleaning and service counters.
Service (password-protected, reserved exclusively for
the manufacturer).
Update
Update or upgrade of eControl.
Changes the eControl variants (code required).
Main menu
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3.6.1 Settings
Settings These are the set values that eControl applies if no sieve set
(Page 1) (Page B-20) is loaded.
Main menu
Configuration
Settings
Menu language:
German / English / French...
Connected balance
Sartorius BL310 / Sartorius.... / ....
Calculation method:
Undersize / residue (%)
Sieving method:
Standard / Swiss (Page B-2), (Page B-4)
Automatic sieve identification:
ON / OFF
Back to configuration menu (Page B-29).
Main menu
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Settings
(Page 2, continued)
Destination for storing import and export data:

USB flash drive / network (Page B-33)
Printer
Set printer parameters (Page B-34)
Sieve set values (Page B-36).
Enter the mesh width, sieving time and underpressu-
re. If no sieve set is loaded, eControl uses these as
default values.
Date / time current
Enter the date (dd.mm.yyyy) and time (hh:mm).
Pressure unit **
Pa / mbar / psi / mmH2O
Main menu
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Settings
(Page 3, continued)
Evaluation
Set the evaluation parameters, e.g. RRSB, RMM, etc.
(Page B-38)
IP address of air jet sieve (Page B-39)
Frequency converter settings of the side-channel

compressor (instead of a vacuum cleaner).

Sieving lite (only eControl Basic variant) (not shown

here)
If this function is active, all evaluation functions are
switched off.
The set values for sieving times and underpressure
can be defined (Page B-37).

398000 / Version 00.09
Main menu
Cancel and back to main menu(Page B-8).

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Settings Configuration of the network access.

(continued) Prerequisite: Network is selected in the configuration menu
Network (Page B-31).
Memory location for
printer files* (.pdf)
Main menu
sieve sets*
Configuration archive files* (.csv)
audit trail files** (.pdf)
Settings
Network
Network address
\\PC name\folder (the folder must be released and
total access must be permitted)
If the air jet sieve cannot access the network address,
the log-in window appears.
Eliminate the cause (PC not switched on, network
cable defective or disconnected, access authorisation
inadequate, etc. ) of the faulty connection.
User name
Password

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Settings Defining values for the printer connection.

(continued)
Printer
Main menu
Configuration
Settings
Printer connec-
tion
Network address
if using a network printer.
Set the port
if using a switch.
Printer interface settings
Wherever possible, keep to the recommended default
values.
Logo in print-out
New logo: save the logo file (BMP or JPG, 132x41
pixel) to a flash drive and connect it up to the air jet
sieve. eControl adopts the new logo file subsequent to
a query.
Insert a bar chart (Page B-17) in the print-out.
Yes / No
Main menu
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Settings Every sieving process is counted by the transponder installed in

(continued) the test sieve.
Sieve
Main menu
Configuration
Settings
Sieve set value
Cleaning counter:
If activated, eControl issues a message as soon as
the interval set between the cleaning cycles has expi-
red (Page B-40).
Inspection counter:
functions analogously to the cleaning counter above.
Sieve data table
(see following page)
Main menu
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Settings Set the mesh width, sieving time and underpressure. Assuming
(continued) no sieve set (Page B-20) is loaded, eControl uses these values
as default values.
Sieve, sieve data table
Main menu
Configuration
Settings
Sieve set value
Sieve data
table Add a new test sieve.
Opens a menu where the desired values can be
entered.
Select the mesh width unit (m / ASTM no. / Tyler
Mesh).**
A keyboard appears. Enter mesh width, sieving time
and underpressure one after the other, confirming
each setting with the return key .
Input ranges
Mesh width: 1 to 15000 m
Sieving time: 0:10 to 29:59 min:sec
Underpressure: 1500 to 9900 Pa
Delete the test sieve entry.
Adopt values
Saves the settings to memory and closes the menu.
Default values set in the factory
Mesh width (m) Time (min.) Pressure (Pa)

< 32 5 4000
32 .. < 63 4 3600
63 .. < 100 3 3400
100 .. < 250 3 3200
250 .. < 630 2 3000
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Settings Only applicable for eControl Basic variant

(continued)
Sieve (Basic)
Main menu
Configuration
Settings
Sieve set value
Preselect sieving time

Sieve set value
(Basic)
Preselect underpressure
Define setpoint values

Mesh width, undersize, tolerance of undersize / resi-
due.
Display of results:
Framed in green: result within tolerance
Not framed: no tolerance specified
Setpoint values
activate / deactivate
Main menu
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Settings The values for the evaluation can be determined here.

(continued)
Evaluation
Main menu
Configuration
Settings
Evaluation
Characteristic values dx1, dx2 and dx3

Default values:
dx1 = d10
dx2 = d50
dx3 = d97
The values are displayed in the header of the Graph
page (Page B-17) and on the print-out.
Standard / RealMeshMethod (RMM)

Standard = specified mesh width
RMM (Real Mesh Measurement) = display and calcu-
lations with the real mesh width values measured by
Alpine and stored in the transponder.
Main menu
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Settings Setting the IP address of the air jet sieve:

(continued)
IP e200 LS
Main menu
Configuration
Settings
IP e200LS
Select the form of IP address transmission

IP via DHCP / IP via Static
IP address
(only with IP via Static)
Subnet Mask
Default Gateway
Main menu
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3.6.2 System data
System data Display system data and define counter values.

Menu page 1 refers to the hardware and software (eControl).
Menu pages 2 and 3 refer to the currently inserted test sieve.
Main menu
Menu pages 4 and 5 refer to the vacuum cleaner and motor of
Configuration the air jet sieve.
System data Menu page 3:
First usage
Date of the first sieving process using this test sieve.
Next service
Date when the next service is due. As soon as the
date is reached, a message appears in the display.
Usage counter
Number of sieving processes carried out.
Cleaning counter
Counts the sieving processes since the last cleaning
procedure.
Reset the counter to zero after every cleaning proce-
dure.
Cleaning cycle
Number of sieving processes after which the test
sieve needs to be cleaned. A message appears in the
display as soon as the interval between the cleaning
cycles is reached.

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3.7 Archive*
3.7.1 Locate sieve data
Archive The search for sieve data in the archive is performed according
Locate sieve data to the storage date. Locate the date of storage as follows:
Select the year by pressing (yyyy)
Select the month with
Main menu
Select the day with
Archive
Once the storage date has been selected, the system displays
all mesh scales that were generated on the given date.
After selecting a mesh scale, the respective data appear on the

display.
Back
Export achive (Page B-42)
Main menu
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3.7.2 Exporting an archive
Exporting an archive All data in the selected mesh scales can, for example, be co-
pied onto a USB flash drive. Specify the destination for memory
storage in the configuration/settings menu (Page B-31).
Main menu
Archive
Export archive
Back
Select all sieving processes.
Cancel selection.
Export the selected sieving processes.
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3.8 Log-in (eControl Plus variant)

3.8.1 Password manager
Log-in Access to certain menus is only possible for registered users. A
Password manager log-in mask appears upon selection of these menus.
Main menu
Log-in
Select user
(see (Page B-46) for new users)
Enter password
Click anywhere in the line to select the keyboard
Confirm input
Forward to selected menu.
Change password (see next page)
Cancel
Back to previous step.
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Log-in Changing a password

Password manager Users have to log-in using their current password. Only then
(continued) can a new password be designated.
Main menu
with every log-in mask
Enter new password

Click anywhere in the line to select the keyboard.
Minimum 8 characters, maximum 16 characters, um-
lauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Repeat new password
Back
Confirm input
Go to selected menu.
Cancel
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3.9 User administration (eControl Plus variant)

3.9.1 Overview
User administration Access to certain menus is only possible for registered users
Overview (password protection). A minimum access level which the user
must possess is assigned to every menu before the user can
open the menu.
Main menu
Factory settings:
User administ-
ration User Level Pass- Functions
word
Auto Level 1 11111111 Sieving with sieve set
Manual Level 2 22222222 Sieving without sieve set
Para Level 4 44444444 Settings
Recipe Level 5 55555555 Sieve set management
Master Level 6 66666666 User administration update
Service Level 9 - Reserved for manufacturer
Admin Level 9 - Reserved for manufacturer
Each next-higher password level includes the functions of all
the lower levels. Levels 3, 7 and 8 are not assigned.
Delete or change user names and passwords as necessary.
The master user (Level 6) cannot be deleted.
General a new user (Page B-46)
Change user settings

Change the data of the selected user; menu is similar
to that for new users.
Delete user
Delete selected user.
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3.9.2 Generating a new user

User administration
(continued)
Generate new user
Main menu
User administ-
ration
User name
Maximum 20 characters, umlauts permitted. No spe-
cial characters permitted (/ \ < > * . ? | : ;).
Password
Specify password. New users must specify their own
password the first time they log in.
Minimum 8 characters, maximum 16 characters, um-
lauts permitted. No special characters permitted (/ \ <
> * . ? | : ;).
Level
Select the level for the new user.
Lifespan of password
Setting for lifespan of password.
Input range: 1 to 180 days
Automatic log-out
If the set time elapses without any interaction with
the display, eControl performs a log-out procedure.
The remaining time is indicated at the top right of the
display.
Input range: 1 to 45 minutes
Back
Save to memory
Data are stored at the designated network address.
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3.10 Sieving analyis audit trail (eControl Plus variant)

An audit trail file is generated every time the log-in mask is
selected. The file closes during the log-out procedure.
Memory location:
Customers own network (Page B-33).
File format: PDF
File name: 00000000_log_e200ls.pdf
The counter increases automatically by 1 with every new file.
Applicable regulations
For Europe, the most important regulatory requirements and
documents on the state of the art in science and technology
to do with computer validation are the Ordinance on the Ma-
nufacture of Medicinal Products and Active Pharmaceutical
Ingredients (AMWHV), the EU GMP Guidelines, Appendix 11,
and 21 CFR (Code of Federal Regulations) Part 11 for the USA.
Important as internationally applicable state of the art in science
and technology are the PIC/S document PI-011 Good Practice
for Computer-Based Systems in Regulated GxP Environments
and the GAMP 5 (Good Automated Manufacturing Practice)
issued by ISPE.
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4 Reference to Standards
The eControl software takes the following German standards into account:
DIN 66165 Part 1
Partikelgrenanalyse; Siebanalyse; Grundlagen
DIN 66165 Part 2
Partikelgrenanalyse; Siebanalyse; Durchfhrung
DIN 66141
Darstellung von Korn-(Teilchen-)grenverteilungen; Grundlagen
DIN 66145
Darstellung von Korn-(Teilchen-)grenverteilungen; RRSB-Netz
DIN V 12 900-1
Labordatenkommunikation - Part 1:
Punkt-zu-Punkt-Verbindung mit RS-232; Physikalische Festlegungen
DIN V 12 900-3
Labordatenkommunikation - Part 3:
Gerteprofile fr Laborgerte
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Additional information
Additional information:
All about sieving ____________________ Part C
1 Determining the Sieving Parameters.................C-2

1.1 Sieve mesh widths...............................................................................C-3
1.2 Batch weight.........................................................................................C-3
1.3 Underpressure.....................................................................................C-3
1.4 Sieving time..........................................................................................C-4
1.5 Dispersing agents................................................................................C-4
2 Unfavourable Product Properties......................C-5

2.1 Material deposits..................................................................................C-5
2.2 Agglomerates.......................................................................................C-5
2.3 Sieving hygroscopic feed materials......................................................C-5
2.4 Electrostatic charging...........................................................................C-5
2.5 Sticky feed materials............................................................................C-5
3 Operation with a Cyclone....................................C-6

4 The ALPINE Air Jet Sieve in Quality Assurance...C-6
4.1 Particle size definition..........................................................................C-6
4.2 Quality assurance requirements..........................................................C-7
4.3 Individual operating points...................................................................C-8
4.4 Literature..............................................................................................C-9
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4.5 Standards.............................................................................................C-9
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1 Determining the Sieving Parameters

The sieving parameters that need to be used in the analysis directive are often
already fixed, especially in the case of products that have been used within
a company since many years and air jet sieving analyses have already been
carried out regularly. This fund of knowledge forms the best basis.
In the case of new products or if an air jet sieve is installed within the framework
of quality assurance measures, the sieving parameters will first need to be
determined. In the case of standard products with no special properties, the
parameters can base on the generally valid standard values (see, e.g. Table
1.0-1); they must otherwise be determined with suitable means.
Standard values
Standard sieve 203 mm
Mesh width Batch weight* Underpressure* Sieving time*
32 m 15 g 3200 Pa 6 min
45 m 20 g 3200 Pa 5 min
63 m 25 g 3000 Pa 4 min
100 m 30 g 2500 Pa 3 min
150 m 40 g 2500 Pa 3 min
250 m 50 g 2000 Pa 2 min
315 m 50 g 2000 Pa 2 min
Micro-precision sieve 76 mm
Mesh width Batch weight* Underpressure* Sieving time*

15 m 0.5 1 g 5500 Pa 8 10 min
20 m 2 g 5500 Pa 5 min
30 m 3 g 5500 Pa 5 min
Table 1.0-1
*NOTE The quoted values are reference values only and can vary
considerably dependent on the product being sieved. Be sure
to observe Sections 1.1 1.5!
Please note that if reproducible sieving results are a requirement, it is essential

that you prepare your own performance directive which lists the exact batch
weight, sieving duration and underpressure in each case.
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e200 LS BA 1390/27.2 E
1.1 Sieve mesh widths

The sieve mesh widths which need to be used are usually dictated by market
specifications or process-specific reasons. The freedom to choose the sieve
mesh widths is often only possible within the framework of in-house product
specifications.
The particle size distribution of a bulk material is characterised by the position
and steepness as well as by the top-size particles. With two sieving processes
close to the distribution density maximum and one sieving process in the top-
size range, the particle size distribution is in many cases already described
adequately. But if the requirements are higher, e.g. if a small fines fraction is
desired, a further sieving process in the undersize range must be carried out.
1.2 Batch weight

The amount of material to be weighed depends on the finest sieve in the mesh
scale. With a solids density of Ps 2650 kg/m3 (limestone), the values in Table
1.0-1 are applicable. The conversion to other solids density values is linear
(double the density = double the batch weight).
1.3 Underpressure
The underpressure needed for a sieving process is determined by the mesh
width of the inserted sieve. Generally speaking, this value should be between
5000 and 7000 Pascal for -76-mm micro-precision sieves, and between the
values shown in Table 1.0-1 (min. values) for standard sieves. (Note: 1 mbar
= 10 mmWG = 100 Pa.)
Determine individual settings for specific materials by running trials.
Always use the lowest operating pressure possible when sieving materials
of high friability.
See Part B for details of setting the underpressure.
The actual underpressure is indicated on the display of the air jet sieve.
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1.4 Sieving time

The sieving time is the parameter which has the greatest influence on the
result. If selected too short, the result can have an extremely negative influ-
ence on the analysis.
Studies and research carried out on this subject are covered in [2]. Table 1.0-1
offers reference values for products which are not considered difficult to sieve.
In view of the strong influence of this sieving parameter, it must at all events
be checked when selecting a standard sieving time from Table 1.0-1 by means
of the following procedure. This procedure should also be applied if the sie-
ving time needs to be redetermined, but with more test points in this case.
The procedure described here may not be the only one in existence, but the
results of the other procedures in this respect are no better.
Sieving time determination

Residue [g]
Case A
Case B
Time [min]
Table 1.4-1: Graph with sieving time plotted against residue
As can be seen in the above graph, the weighed batch is sieved with the
residue being weighed after every elapsed minute of sieving time. In Case
A, this residue becomes constant after a certain time; the sieving time in this
example should be set at 4 minutes or longer. The setting is more difficult in
Case B because the product displays a progressively slight reduction of the
sieve residue. This case arises, for example, if abrasion is present. A sieving
time must lie in the flat part of the curve, i.e. 3 minutes in this case.
1.5 Dispersing agents

If the product is sticky and tends to agglomerate, it is advisable to use
dispersing agents (see Section 2.5). It is unfortunately not possible to give
any generally valid information in this respect; if the product is problematic,
tests will need to be run.
398000
C-4 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
2 Unfavourable Product Properties which Ad-

versely Affect Sieving
2.1 Material deposits
Should material start to deposit on the cover during sieving, use the supplied
plastic hammer to tap the knob on the top of the cover every 10 seconds or so.
If applicable (order-specific), the electronically controlled tapper replaces the
plastic hammer.
2.2 Agglomerates
If lumps start to form, use a soft brush to disintegrate them with the sieving
process interrupted. Be careful not to damage the sieve gauze!
2.3 Sieving hygroscopic feed materials

Hygroscopic materials absorb moisture from the operating air during the sieving
process. This can lead to measurement errors.
The following measures can prevent this:
The use of conditioned operating air.
Drying the material being sieved both before and after the sieving process.
Use of the Swiss sieving method.
2.4 Electrostatic charging

Once electrostatically charged, the sieve residue adheres strongly to the gauze,
to the sieving drum, and to the Plexiglas cover.
Remedial measures:
As soon as the sieving process is finished, apply 0.5 1% (related to the batch
weight) of aluminium oxide C antistatic agent to the sieve. Close the cover.
Switch on again and let the nozzle rotate a maximum of 3 times. The material is
now no longer charged and can be brushed off without difficulty. In calculating
the sieve residue, the addition of the antistatic agent can be ignored.
Aluminium oxide "C" is a microdispersed, gamma-modified aluminium oxide.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.
2.5 Sticky feed materials

Extremely fine materials or those with a high content of fat cannot be sieved
easily. However, the addition of microdispersed chemically inert agents (e.g.
silica) can improve their flow properties. Aerosil 200 is particularly suitable in
this respect.
Supplier: Degussa Ltd., Frankfurt am Main, Germany.
It is normally sufficient if 2% is admixed to the feed material before charging it to
the sieve. This sieving aid does not need to be taken into consideration when
398000
calculating the residue, because it passes into the fines fraction.
HOSOKAWA ALPINE C-5

BA 1390/27.2 E e200 LS
3 Operation with a Cyclone

Application: As an attachment to the vacuum cleaner if the fines are to be
recovered, or to prevent overload if a great quantity of fines is yielded.
The fines are collected in the wide-necked bottle and can be removed along
with the bottle. To this end, the air jet sieve must be switched off.
4 The ALPINE Air Jet Sieve in Quality As-

surance
With the air jet sieve, Alpine offers a well-known and universally accredited
device for particle size analysis. It has been the analysis unit of choice in
R&D and production for many years, and is legally established in a number
of different product standards.
With respect to quality assurance, the time-proven principle of particle size
analysis with the ALPINE air jet sieve is especially suitable in the context of
certification as defined in ISO 9000 ff.
The following points are described in other sections:

Details of machine inspection: see Part A
Cleaning and checking the sieves: see Part A
Determining the sieving parameters: see Section 1
4.1 Particle size definition

Just about all the particles processed in industrial processes have a particle
shape that deviates from the ideal spherical form. This leads to the necessity
of defining the particle size of non-spherical particles. There are a number of
different possibilities, but generally speaking, the particle size is defined by
means of the measurement principle. In the case of air jet sieving, this means:
a particle is considered a certain size if it passes through the apertures of a
sieve of the mesh width in question freely, whereby the largest dimension of
the particle can by all means be larger than the mesh width.
398000
C-6 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
4.2 Quality assurance requirements

The task of quality assurance during the manufacture, handling or use of bulk
materials is to guarantee the defined and uniform properties of these products
and any follow-on products. In the main, the following demands are made of
the measuring equipment used in this application:
Reproducibility
This is the difference between two results, whereby identical samples are
measured at identical sieving parameters but at different times. In [1], the
correlations are investigated dependent on the batch weight, sieve mesh
width and product fineness. Typical numerical values as a function of these
parameters lie between 0.2 and 1.5% sieve undersize fraction, see [2].
Comparability
This is the difference between two results, whereby identical samples are
measured at identical sieving parameters using different sieving machines
or the same sieving machine with different sieves of the same mesh width.
In addition to the faults from the reproducibility, faults occur here occasioned
by the limited precision of the test sieves. The permissible deviations of the
mesh widths are enshrined in the standards [3]. For example, for the average
deviation in one direction of the sieve gauze (dimension Y), the following
values are permissible:
32 m-sieve: 2.7 m
100 m-sieve: 5.0 m
315 m-sieve: 12.0 m
Documentation
The results must be recorded together with the respective peripheral condi-
tions, and it must be possible where necessary to draw on these measuring
results.
To ensure that the above requirements are met, a number of different points
must be fulfilled:
The sieving machine and auxiliary units must be in good working order.
This must be checked regularly.
The test sieves must be free from damage and significant soiling. The
sieves must be checked and cleaned regularly.
The detailed sieving parameters must be recorded in writing. The opera-
tor must observe the parameters carefully.
Besides the measured particle size, the documentation must also inclu-
de the peripheral conditions, sieving parameters and sample identificati-
on.
The entire sieving procedure, the control of the measuring equipment
and the documentation must be specified in detail.
398000
HOSOKAWA ALPINE C-7

BA 1390/27.2 E e200 LS
4.3 Individual operating points

It is important to prepare an analysis directive for every product. Besides
the sieve mesh widths to be used, this directive must include the associated
sieving times, dispersing agents and documentation requirements, this ad-
vantageously as a form to be filled out. The sieving analysis itself must be
executed by the operator with due care.
Sampling / sample preparation
Sampling and sample preparation (sample splitting) must take place in accor-
dance with a defined method, and this in turn must be included in the analysis
directive.
Underpressure
The underpressure must be within the range stipulated for the respective
sieve mesh width.
Sieve selection / sieve insert error
Selection of the sieves is an integral part of the analysis directive. Prevention
of sieve insert errors is the responsibility of the operator.
Spillage of sample material
It is the operator's responsibility to prevent spillages. If product was inadver-
tently spilled during sample transfer, the complete sieving analysis including
any finer-mesh sieving analyses carried out with this sample must be repeated.
Sieving time
The standard time is specified in the analysis directive. It is the operator's
responsibility to comply with the specifications.
Dispersing agents
If the sieving process calls for the addition of a dispersing agent, this must be
recorded in the analysis directive with details of the frequency it is added, the
amount and the exact name.
Sieve cleaning
The analysis directive must also contain information on the length of the
intervals between cleaning and on the type of cleaning agents to be used.
Irrespective of this, any sieves that are visibly soiled must be cleaned.
Air humidity, temperature
If applicable, i.e. if the product is adversely affected by these influences, these
parameters must be measured and documented.
398000
C-8 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
4.4 Literature
[1]: Otto Lauer, Zur Reproduzierbarkeit der Analysensiebung im Feinbereich,
Alpine special print 39
[2]: Otto Lauer, Grain Size Measurements on Commercial Powders, Alpine
[3]: DIN paperback book 133 - Partikelmetechnik
4.5 Standards
Air jet sieving fundamental principles
DIN 66165-1, edition:1987-04
Particle size analysis; sieve analysis; general principles
DIN 66165-2, edition:1987-04

Particle size analysis; sieve analysis; procedure
DIN 66141, edition:1974-02

Graphical representation of particle size distributions; general principles
398000
HOSOKAWA ALPINE C-9

BA 1390/27.2 E e200 LS
398000
C-10 HOSOKAWA ALPINE

e200 LS BA 1390/27.2 E
Supporting documents
Supporting documents: Spare parts, etc. _Part D
Table of Contents
1 Spare parts................................................................
1.1 Spare parts drawing EZ 1390-27.xx...........................................................
1.2 Spare parts list EL 1390-27.xx-xx..............................................................
2 Certificates................................................................
2.1 Declaration of Conformity (2006/42/EC)....................................................
3 Documents for the (optional) accessories ............

3.1 Vacuum cleaner..........................................................................................
3.2 Balance......................................................................................................
3.3 Printer.........................................................................................................
3.4 ...................................................................................................................
398000
HOSOKAWA ALPINE D-1

BA 1390/27.2 E e200 LS
Supporting documents
398000
D-2 HOSOKAWA ALPINE

Bei Bestellung von Ersatzteilen Ersatzteilzeichnung
Maschinentyp, Maschinen-Nummer und Bestell-Nummer angeben. Spare parts drawing
When ordering spare parts please specify Voir schma des pices de rechange
machine type, serial number and order number.
Si vous commandez des pices de rechange, veuillez bien indiquer
le type de machine, le numro de srie ainsi que, le numro de la commande.
EZ 1390 - 27.02
Blatt-Nr.
1
Blattzahl
09.12 2
Bei Bestellung von Ersatzteilen Ersatzteilzeichnung
Maschinentyp, Maschinen-Nummer und Bestell-Nummer angeben. Spare parts drawing
When ordering spare parts please specify Voir schma des pices de rechange
machine type, serial number and order number.
Si vous commandez des pices de rechange, veuillez bien indiquer
le type de machine, le numro de srie ainsi que, le numro de la commande.
EZ 1390 - 27.02
Blatt-Nr.
2
Blattzahl
2 09.12
Item Order No. Additional information Standard part Material Quantity
1 Standard-sieving device 203 mm

1.1 351565 Nozzle 196 polished 1
1.2 340463 Cover 200x6 with grasp PMMA 1
1.3 see S. 4-5 Sieve drums 203 mm

2 396530 Adapter ring Alpine 1
2.1 396527 Round sealing ring 211,004,00 Silikon 1
2.2 398255 Round sealing ring 203,004,00 Silikon 1
3 396531 Adapter ring Haver+Boecker 200* 1

3.1 398255 Round sealing ring 2034,00 Silikon 1
3 396532 Adapter ring Retsch 200* 1
3 398251 Adapter ring Tyler 203* 1
3 398292 Adapter ring Haver+Boecker 203* 1
3 398375 Adapter ring Retsch 203* 1
4 401477 Air intake silencer 1

5 401017 Sensor filter 1
Accessories
6 397362 Vacuum cleaner, complete, dust category L* 1
1500 W; 110 V; 50/60 Hz
6.1 397363 Vacuum cleaner, dust category L* 1
6.2 380059 Filter bags, 5 pieces, dust category L* 1
6.3 324816 Insert cloth filter, dust category L* 1
6.4 317304 Absolute filter element, dust category L* 1
6.5 311929 Spiral hose 322000, complete, VAC-EL* PE-EVA 1
355994 Spiral hose 322000, VAC-EL* PE-EVA 1
306350 Sleeve DN 32/50* 1
306357 Sleeve DN 32, provided with a thread, VAC-A* PUR 1
6 397358 Vacuum cleaner, complete, dust category L* 1

1200 W; 230 V; 50/60 Hz
6.1 397359 Vacuum cleaner, dust category L* 1
6.2 380059 Filter bags, 5 pieces, dust category L* 1
6.3 324816 Insert cloth filter, dust category L* 1
Spare parts list

ALPINE Air Jet Sieve EL 1390 - 27.02-01
e200 LS See spare parts drawing
EZ 1390 - 27.02
398000
Page No.
1
Page
09.12 7
6.4 317304 Absolute filter element, dust category L* 1

306350 Sleeve DN 32/50* 1
6 397360 Vacuum cleaner, complete, dust category H* 1

1500 W; 230 V; 50/60 Hz
6.1 397361 Vacuum cleaner, dust category H* 1
6.2 387015 Filter bags, 5 pieces, dust category H* 1
6.3 314852 Absolute filter element, dust category H* 1
306350 Sleeve DN 32/50* 1
6 424344 Side channel blower with frequency converter -co.- 1

6.1 313561 Side channel blower with frequency converter 1
7 403087 Printer Brother HL-2250* 1
8 328023 Table balance TE 802; 230 V Sartorius Ltd.* 1

424347 Table balance JP 802; 230 V Mettler Ltd.* 1
279119 Scale for all balances 1
8.1 226033 Connection cable 9-/25-pin
for Sartorius balances* 1
251850 Connection cable 9-/9-pin
for Mettler balance* 1
304129 Plate for Mettler balance* PMMA 1
9 397421 MultiPSU power pack 110-250 V 1
10 402615 Connecting cable Air Jet Sieve - Power supply unit 1
11 336197 Small filter, complete, dust category L 1

345988 Filter bag, dust category L* 1
360753 Small filter, complete, dust category M* 1
345987 Filter bag, dust category M* 1
Spare parts list

EZ 1390 - 27.02
398000
Page No.
2
Page
7 09.12
11.1 345747 Spiral hose 322000, complete 1

12 408808 Cyclone GAZ 120 -complete-* 1
12.1 009968 Wide-necked bottle 1 litre Glass 1
12.2 007078 Spiral hose 322000, complete PE-PUR 1
12.3 387715 Sealing ring Silicone 1
12.4 195038 Sealing ring DN 50 EPDM 1
13 016319 Ultrasonic cleaning device 230 V

Bandelin Ltd.* 1
143555 Ultrasonic cleaning device 115 V
Bandelin Ltd.* 1
Bandelin Ltd.* 1
large size, for several sieves
Bandelin Ltd.* 1
large size, for several sieves
395226 Cage 1
395228 Cover 1
011893 Cleaning concentrate 5 litres RW77 1
14 354369 Sieve holder for sieving drums 1
15 424370 Micro-sieving device* 1

15.1 410104 Adapter ring 1
15.2 353799 Nozzle for micro-sieve 1
15.3 009882 Cover with grasp 1
15.4 see S. 6-7 Sieve drums 76 mm
Tools
009932 Plastic tapping hammer 1
328110 Cleaning brush 1
403693 Grease special petroleum jelly (80 ml tube) 1
* order specific
Spare parts list

EZ 1390 - 27.02
398000
Page No.
3
Page
09.12 7
Order No. - Sieving drums
Mesh
203 DIN 3310-1 203 ASTM E 11-01
widths
without certificate with certificate without certificate with certificate
20 m 409067 409069 409276 409313

25 m 409087 409154 409277 409314
32 m 409088 409156 409278 409315
36 m 409089 409157
38 m 409092 409158 409279 409316
40 m 409095 409159
45 m 409096 409161 409281 409317
50 m 409097 409163
53 m 409098 409164 409282 409319
56 m 409099 409165
63 m 409101 409167 409283 409320
71 m 409102 409169
75 m 409103 409170 409284 409322
80 m 409104 409173
90 m 409105 409174 409285 409324
100 m 409106 409175
106 m 409108 409176 409286 409325
112 m 409109 409177
125 m 409110 409178 409288 409327
140 m 409111 409179
150 m 409112 409180 409289 409328
160 m 409113 409181
180 m 409114 409182 409290 409329
200 m 409115 409183
212 m 409116 409185 409366 409331
224 m 409117 409186
250 m 409118 409187 409292 409332
280 m 409120 409188
300 m 409121 409189 409294 409333
315 m 409122 409190
355 m 409125 409191 409295 409334
400 m 409126 409192
425 m 409127 409197 409296 409335
450 m 409129 409198
500 m 409131 409199 409297 409336
Spare parts list

EZ 1390 - 27.02
398000
Page No.
4
Page
7 09.12
Mesh
203 DIN 3310-1 203 ASTM E 11-01
widths
560 m 409132 409200

600 m 409133 409201 409298 409337
630 m 409134 409202
710 m 409135 409203 409299 409338
800 m 409137 409204
850 m 409138 409205 409301 409339
900 m 409139 409206
1000 m 409140 409207 409302 409341
1120 m 409141 409208
1180 m 409142 409209 409304 409342
1250 m 409143 409210
1400 m 409144 409212 409305 409343
1600 m 409145 409213
1700 m 409146 409214 409306 409344
1800 m 409147 409215
2000 m 409148 409216 409307 409346
2240 m 410574 410579
2360 m 410575 410580 409308 409347
2500 m 409150 409217
2800 m 410576 410581 409309 409348
3150 m 409151 409218
3350 m 410577 410582 409310 409349
3550 m 410578 410583
4000 m 409153 409219 409311 409350
4500 m
4750 m 409312 409352
Spare parts list

EZ 1390 - 27.02
398000
Page No.
5
Page
09.12 7
Mesh
76 DIN 3310-1 76 DIN 3310-1
widths Stainless steel Electroformed
metal wire cloth sheet
10 m - - 424372 -
15 m - - 424373 -
20 m 424397 - 424374 -
25 m 424398 - 424375 -
32 m 424399 - - -
36 m 424401 - - -
38 m 424402 - - -
40 m 424403 - - -
45 m 424404 - - -
50 m 424405 - - -
53 m 424406 - - -
56 m 424407 - - -
63 m 424408 - - -
71 m 424409 - - -
75 m 424410 - - -
80 m 424411 - - -
90 m 424412 - - -
100 m 424413 - - -
106 m 424414 - - -
112 m 424415 - - -
125 m 424416 - - -
140 m 424417 - - -
150 m 424418 - - -
160 m 424419 - - -
180 m 424420 - - -
200 m 424421 - - -
212 m 424422 - - -
224 m 424427 - - -
250 m 424428 - - -
280 m 424429 - - -
300 m 424430 - - -
315 m 424431 - - -
355 m 424432 - - -
400 m 424433 - - -
425 m 424434 - - -
Spare parts list

EZ 1390 - 27.02
398000
Page No.
6
Page
7 09.12
Mesh
76 DIN 3310-1 76 DIN 3310-1
widths Stainless steel Electroformed
metal wire cloth sheet
450 m 424435 - - -
500 m 424436 - - -
560 m 424437 - - -
600 m 424433 - - -
630 m 424438 - - -
710 m 424439 - - -
800 m 424440 - - -
850 m 424441 - - -
900 m 424442 - - -
1000 m 424443 - - -
1120 m 424444 - - -
1180 m 424445 - - -
1250 m 424446 - - -
1400 m 424447 - - -
1600 m 424448 - - -
1700 m 424449 - - -
1800 m 424450 - - -
2000 m 424451 - - -
2240 m 424452 - - -
2360 m 424453 - - -
2500 m 424454 - - -
Spare parts list

EZ 1390 - 27.02
398000
Page No.
7
Page
09.12 7

Ba 1390+27,02 - e

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Operating Manual

ALPINE Air Jet Sieve

for particle size analysis

Hier Typenschild einkleben

Keep in a safe place for future reference! 09.12 / S9

Hardware: Air jet sieve and accessories______________ Part A

Software: Sieving and evaluation____________________ Part B

Additional info: All about sieving ___________________ Part C

Supporting documents: Spare parts, etc. ____________ Part D

HOSOKAWA ALPINE Aktiengesellschaft

Tel.: +49 8 21 59 06-0

Hardware: Air Jet Sieve & Accessories____Part A

Table of Contents Page

HOSOKAWA ALPINE A-1

Table of Contents Page

6 Spare Parts Service.............................................. 37 398000

A-2 HOSOKAWA ALPINE

This operating manual is divided into 7 sections.

HOSOKAWA ALPINE A-3

1.3 Order-specific application

Observance of the operating manual and adherence to the maintenance re-

A-4 HOSOKAWA ALPINE

1.4 Principle of operation

1 Housing 7 Material bed

Figure 1.5-1: Principle of operation

HOSOKAWA ALPINE A-5

1.5 Air jet sieve e200 LS

eControl-Varianten: ohne * Basic; * Professional (inkl. Basic); ** Ultimate (inkl. Professional)

A-6 HOSOKAWA ALPINE

DANGER high voltage!

HOSOKAWA ALPINE A-7

A-8 HOSOKAWA ALPINE

2.3 Safety equipment

Device Function Inspection

HOSOKAWA ALPINE A-9

2.4 Safety regulations

DANGER high voltage!

A-10 HOSOKAWA ALPINE

There are no servicing instructions included with this operating manu-

It is strictly prohibited to operate the machine until the user has

HOSOKAWA ALPINE A-11

A-12 HOSOKAWA ALPINE

Figure 3.1-1: Main dimensions of air jet sieve

HOSOKAWA ALPINE A-13

3.2 Main dimensions of accessories

A-14 HOSOKAWA ALPINE

3.3 Air jet sieve

Ambient conditions at installation site

3.4 Test sieve

Test sieve 76 mm micro-precision sieve (order-specific)

HOSOKAWA ALPINE A-15

Output (OUT 2) vacuum cleaner

Output (OUT 3) control of an on-site extraction unit

3.6 Vacuum cleaner

A-16 HOSOKAWA ALPINE

3.7 Small filter

HOSOKAWA ALPINE A-17

4.1.2 Intermediate storage

4.1.3 Unpacking keep the original packaging material!

A-18 HOSOKAWA ALPINE

4.2 Installation and connections

DANGER high voltage!