FRD 5K V2 Antoine

APPLICATION REVISIONS
NEXT ASSY USED ON RELEASED LTR DESCRIPTION DATE APPROVED

GENERAL GENERAL
U ECN 1583406 INC. M. SWINTON 17-Mar-2015 L. Falvo
The information contained herein is confidential and/or proprietary to CAE Inc., and shall not be reproduced or disclosed in whole or in part, or used for any
purpose whatsoever unless authorized in writing by CAE Inc.
UNLESS OTHERWISE SPECIFIED CONTRACT: CAE

ALL DIMENSIONS IN INCHES GENERAL MONTREAL CANADA
DRAWN DATE TITLE:
M. SWINTON 25-Jul-2014 FACILITIES REQUIREMENTS
CHKR DATE CHKR(2) DATE
A. EL-KHOURY 5000 SERIES
CHKR(3) DATE APVD DATE SIZE CAGE CODE DWG NO.
L. FALVO
APVD(2) DATE APVD(3) DATE A 35181 CD428800 02.8.300
QA DATE CM DATE SCALE WT

N/A SHEET 1 OF 58
N/A
CAE 5977ER Jul04

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CAE Inc 35181 Revision U
Page 2
Facilities Requirements Report
CD428800.02.8.300
Prepared for:
5000 SERIES
FULL FLIGHT SIMULATOR
By:
CAE Inc.
17 Mar 2015
CAE Inc.
8585 Ch. Cote de Liesse
St-Laurent, Qc, Canada, H4T 1G6
Tel.: 514-341-2000
Fax: 514-340-5569
PROPRIETARY NOTICE: The information contained herein is confidential and/or proprietary to CAE Inc. and shall not be reproduced or disclosed in whole or in part,
or used for any purpose whatsoever unless authorized by CAE Inc.
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Table of Contents
1. Introduction .......................................................................................................................................... 8
1.1 Scope .......................................................................................................................................... 8
1.2 General ....................................................................................................................................... 8
2. Configuration, Installation and Interface Requirements ................................................................ 9

2.1 Introduction ................................................................................................................................ 9
2.2 Equipment Arrangement ........................................................................................................... 9
2.3 Simulator Hall ............................................................................................................................ 9
2.3.1 Room Size .................................................................................................................9
2.3.2 Simulator Hall Environmental Operating Conditions .............................................10
2.3.3 Heat Loads Into Simulator Hall Ambient ...............................................................11
2.3.3.1 Visual Projector Cooling ................................................................................ 11
2.3.4 Simulator Hall Door Openings ...............................................................................11
2.3.5 Overhead Crane .......................................................................................................11
2.4 Flight Compartment ................................................................................................................. 12
2.5 Motion System (M1) ............................................................................................................... 13
2.5.1 Reinforced Concrete Pad Requirements .................................................................13
2.5.2 Motion Base Floor Mounting ..................................................................................14
2.5.3 Floor Loading Forces Not Finalized (Subject to Change) ...................................14
2.5.4 Electrical Power Input .............................................................................................19
2.5.5 Electrical Power Quality .........................................................................................19
2.5.6 Motion Cabinet .......................................................................................................19
2.5.7 EMM Electrical Cable Trenches .............................................................................19
2.6 EMM Cabinet room (if Installed in a Separate Room) .......................................................... 20
2.6.1 Room Ambient Conditions .....................................................................................20
2.6.2 Door Openings, Passageways .................................................................................20
2.6.3 EMM Cabinet Room Heat Loads .........................................................................21
2.7 Crew Access (M2) ................................................................................................................... 22
2.7.1 Crew Access (M2) Installation ...............................................................................22
2.8 Cable Support (M3) ................................................................................................................. 24
2.8.1 Cable Support (M3) Installation .............................................................................24
2.9 Air Conditioning Unit (D1) ..................................................................................................... 25
2.9.1 Water Cooled Air Conditioner (Optional) ..............................................................25
2.9.2 Chilled Water Air Conditioner (Baseline) ..............................................................26
2.9.3 Air Conditioner (D1) Installation ............................................................................27
2.9.4 Air Conditioning Ambient Conditions ....................................................................28
2.9.5 Air Conditioner Water Requirements (if CAE Air Conditioner is supplied)..........28
2.9.6 Air Conditioner Electrical Requirements (if CAE Air Conditioner is
supplied) ..................................................................................................................28
2.9.7 Requirements for Customer Supplied Air Conditioner Unit...................................29
2.10 Breathing Air Supply ............................................................................................................... 30
2.11 Smoke Generator (if option selected) .................................................................................. 31
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2.11.1 Smoke Generator .....................................................................................................31
2.11.2 Smoke Generator Installation ..................................................................................31
2.11.3 Smoke Generator Electrical Supply ........................................................................31
2.11.4 Smoke Exhaust Blower ...........................................................................................31
2.12 Electrical and Electronic Equipment Cabinets ....................................................................... 32
2.12.1 Power Cabinet (P1) .................................................................................................33
2.12.1.1 P1 Grounding ............................................................................................. 33
2.12.2 Visual System Cabinet ............................................................................................33
2.12.2.1 Visual Cabinet Installation ......................................................................... 33
2.12.2.2 Visual Cabinet Electrical Power Supply ................................................... 33
2.12.3 Cabinet Mounting ...................................................................................................33
2.12.4 Cabinet Under-Floor Cabling..................................................................................33
2.12.5 Cabinet Electronic Equipment Cooling ..................................................................34
2.12.6 Cabinet Equipment Operating Conditions ..............................................................34
2.12.7 Cabinet Equipment Storage Conditions ..................................................................34
2.13 Computer System Equipment.................................................................................................. 35
2.14 Aspirating Smoke Detection System (D4) .............................................................................. 37
2.14.1 Aspirating Smoke Detection System (D4) ..............................................................38
2.15 Uninterruptible Power Supply (UPS) If Option Selected.................................................... 38
2.16 Computer Room....................................................................................................................... 39
2.16.1 Computer Room Door Openings, Passageways......................................................39
2.16.2 Cables Length Limitations ......................................................................................39
2.16.3 Computer Floor Specification .................................................................................40
2.16.4 Computer Room Ambient Heat Dissipation ...........................................................40
2.16.5 Computer Room Environmental Operating Conditions ..........................................40
2.16.6 Equipment Vibration ...............................................................................................40
2.17 Debrief Room Equipment (if option selected) ........................................................................ 41
Figure 2-15 Typical Debrief Station for Reference only ................................................................ 41
3. Electrical Power Requirements ........................................................................................................ 42

3.1 Introduction .............................................................................................................................. 42
3.2 Electrical Service Requirements ............................................................................................. 42
3.3 Equipment Grounding ............................................................................................................. 46
3.4 Lightning Protection ................................................................................................................ 46
3.5 Power Quality .......................................................................................................................... 47
4. Safety 48
4.1 Illumination .............................................................................................................................. 48
4.2 Emergency lights ..................................................................................................................... 48
4.3 Building Facility Fire Detection/Suppression ......................................................................... 48
4.4 Laser Fence (Applicable when CE compliance is required) .................................................. 48
4.5 Cleanliness and dust control .................................................................................................... 48
4.6 Electromagnetic Interference................................................................................................... 49
4.7 Safety Hazards ......................................................................................................................... 49
4.8 Equipment Noise ..................................................................................................................... 49
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4.8.1 Simulator Hall .........................................................................................................49
5. Shipping, Containers Sizes, Weights................................................................................................ 50
6. Equipment Installation ...................................................................................................................... 51

6.1 Communication........................................................................................................................ 51
6.2 Engineering Site Survey (Optional) ........................................................................................ 51
6.3 Pre-Installation Site Survey ..................................................................................................... 51
6.4 Installation Program................................................................................................................. 52
6.5 Building Readiness .................................................................................................................. 52
6.6 Consumable Materials ............................................................................................................. 52
6.6.1.1 Smoke Generator Water Based Fluid (if option selected) ............................. 52
6.6.2 Customer Supplied Items ........................................................................................52
6.6.2.1 Nitrogen ( N2 ) ................................................................................................ 52
6.6.2.2 EMM jacks lubricating oil .............................................................................. 52
6.6.3 Shop personnel ........................................................................................................53
6.6.4 Off loading ..............................................................................................................53
6.6.5 Office Space ............................................................................................................53
6.6.6 Telephone ................................................................................................................54
6.6.7 VPN [Virtual Private Network] Connection Line ...................................................54
6.6.8 Aircraft Jacks ..........................................................................................................54
6.6.9 Light Meter for Visual Calibration .........................................................................55
6.6.10 Vendor Preferences .................................................................................................55
6.6.11 Sub-contractors .......................................................................................................55
6.6.12 Disposal of Packing Material ..................................................................................55
6.6.13 Disposal of Environmentally Hazardous Waste .....................................................55
6.6.14 Access to FFS ..........................................................................................................55
6.7 Installation Tools, Test Equipment, Spares ............................................................................ 56
7. DOCUMENTATION DISCREPANCIES ...................................................................................... 58
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List of Tables
Table 2-1 Simulator Hall Operating Conditions ............................................................................................... 10
Table 2-2 Heat Dissipation Requirements ........................................................................................................ 11
Table 2-3 Simulator Hall Access Door Opening .............................................................................................. 11
Table 2-4 Anchor Bolting Specification ........................................................................................................... 14
Table 2-5 Motion Base Pad Floor Loading ....................................................................................................... 15
Table 2-6 EMM Cabinet Room Operating Conditions ...................................................................................... 20
Table 2-7 EMM Cabinet Room Door Opening ................................................................................................ 20
Table 2-8 EMM Cabinet room Ambient Heat Dissipation ............................................................................... 21
Table 2-9 Air Conditioner Water Connection Ports .......................................................................................... 27
Table 2-10 Water Supply Requirements ............................................................................................................ 28
Table 2-8 Customer Supplied Air Conditioner Specification ............................................................................ 29
Table 2-12 Breathing Air Quality Requirements .............................................................................................. 30
Table 2-13 List of Cabinets............................................................................................................................... 32
Table 2-14 UPS General Specifications (per FFS) ........................................................................................... 38
Table 2-15 Typical Computer Raised - Floor Specification ............................................................................. 40
Table 2-16 Computer Room Optimum Operating Conditions .......................................................................... 40
Table 2-17 List of Debrief Equipment .............................................................................................................. 41
Table 3-1 FFS Equipment Power Requirements............................................................................................... 43
Table 5-1 Items and Container Sizes and Shipping Weights for Reference only. ......................................... 50
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List of Figures
Figure 2-1 Simulator Hall & Computer Room Plan View .................................................................................. 9
Figure 2-2 Simulator Hall & Computer Room Elevation View ....................................................................... 10
Figure 2-3 5000 Series Flight Compartment (FC) For Reference Only ........................................................ 12
Figure 2-4 Concrete Pad Isolation .................................................................................................................... 13
Figure 2-5 Dynamic Loading Downwards........................................................................................................ 16
Figure 2-6 Dynamic Loading Pitch-up ............................................................................................................. 17
Figure 2-7 Dynamic Loading Pitch-down ........................................................................................................ 18
Figure 2-8 Crew Access Crew access (M2) For Reference Only .................................................................. 22
Figure 2-9 Cable Support (M3) For Reference Only ...................................................................................... 24
Figure 2-10 Typical Water Cooled Air Conditioner (D1) for Reference only................................................ 26
Figure 2-11 Typical Chilled Water Air Conditioner (D1) For Reference Only.............................................. 27
Figure 2-12 Computer System Equipment For Reference Only .................................................................... 35
Figure 2-13 Printer (S10) For Reference Only ............................................................................................... 36
Figure 2-14 Aspirating Smoke Detection System (D4) for Reference only .................................................. 37
Figure 2-15 Typical Debrief Station for Reference only ............................................................................... 41
Figure 3-1: Electrical Building Facility Drawing .............................................................................................. 45
Figure 6-1 Typical Aircraft Jack ....................................................................................................................... 54
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1. Introduction
1.1 Scope
The purpose of this document is to a) specify all interface requirements for the installation of the 5000 Series
full flight simulator (Full Flight Simulator or (FFS) in the Building Facility housing the Full Flight
Simulator (Building Facility) and b) specify minimum requirements related to the installation of the Full
Flight Simulator. More particularly, this document shall define the extent of both CAE and customer
responsibilities related to the installation of the FFS, and shall provide sufficient data to the customer
architects for the design/construction of the Building Facility. This document should be read in conjunction
with the Simulator Installation Drawing (often referred to as Site Layout), which locates all the simulator
equipment according to each equipment interface requirement (as specified in this document) in the Building
Facility.
The 5000 Series Simulators comply with the European Commission norms, North American Standards and
Australian Standards and can be installed in countries within the European Union, North America and the
Pacific Rim.
1.2 General
This document will refer to all those items required for the operation of the Full Flight Simulator which
require interface with the Building Facility.
The FFS major elements are:
Platform module
NSA module
Cockpit module
Visual system
Motion system
Crew access
Simulator air conditioning unit
Power cabinet
Computer complex
Smoke detection panel
Smoke generator (optional)
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2. Configuration, Installation and Interface Requirements
2.1 Introduction
This section provides the arrangement of the simulator complex showing the equipment location within the
allocated Building Facility and also provides a brief description of the major FFS equipment and interface
requirements with the Building Facility. The Building Facility will be responsible for the provisions of the
required installation interfaces for the installation of the equipment mentioned below.
2.2 Equipment Arrangement

The Simulator Installation Drawing shows the major elements in a Full Flight Simulator arrangement
including the simulator hall and, computer room.
Consideration must be given to facilitate the interconnections between the equipment, i.e. electrical cables,
control wiring.
2.3 Simulator Hall
2.3.1 Room Size

The Building Facility shall provide a clear unobstructed room size to allow the flight compartment an
unrestricted movement. Figure 2-1 and Figure 2-2 show the simulator interfaces to the building including the
overall operating envelope as well as the location of the motion system and all secondary simulator
equipment.
Figure 2-1 Simulator Hall & Computer Room Plan View
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Figure 2-2 Simulator Hall & Computer Room Elevation View
2.3.2 Simulator Hall Environmental Operating Conditions

The simulator is designed for normal operation in an environment where the temperature is maintained
between 60 and 80 F (15 and 27 C) and relative humidity between 40 and 60% (non-condensing). The
following preferred ambient air conditions are recommended when optimum equipment reliability is desired:
Table 2-1 Simulator Hall Operating Conditions
SIMULATOR HALL SIMULATOR HALL

(With EMM Cabinet)
Operating temperature 70 10F 70 5F
21 6C 21 3C
Maximum temperature rate of change 12 F/hr 12 F/hr
6 C/hr 6 C/hr
Relative humidity 40% to 60% 40% to 60%
Maximum humidity rate of change 6% / hr 6% / hr
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2.3.3 Heat Loads Into Simulator Hall Ambient
The simulator hall air conditioning system should be able to dissipate the heat emitted by the visual system
projectors and other FFS systems located in the simulator hall. The equipment emitted heat loads based on an
average typical system operation are:
Table 2-2 Heat Dissipation Requirements
Room Heat Dissipation Requirements

Simulator Hall 10.0 +/- 10% kW (per FFS)
Simulator Hall with EMM Cabinet 29.0 +/- 10% kW (per FFS)
The simulator hall heat load includes the EMM cabinet, a 3-channel visual projector, the smoke generator and
other flight compartment equipment not cooled by the cockpit air conditioner.
2.3.3.1 Visual Projector Cooling
The simulator hall air conditioning system should be designed to maintain constant ambient temperature
above the simulator area so that there is no significant temperature change in the projector area when the
simulator is either in rest (during visual calibration) or in raised position (at operating level).
The temperature level in the simulator hall should be constant throughout the room. The ambient temperature
at the visual projector height level should not exceed 27C.
2.3.4 Simulator Hall Door Openings
Provisions shall be required to transport the simulator to its simulator hall site. Consideration should be given
to transportation, installation and/or removal of the simulator, as well as access to bring in any mobile
equipment for the simulator installation and maintenance. The recommended minimum door openings are:
Table 2-3 Simulator Hall Access Door Opening
Width Opening Height

Exterior Access Opening (Minimum) 20.0 ft (6.0 m) 22.0 ft (6.6 m)
Maintenance Access Door (Actual) 8.2 ft (2.5 m) 9.8 ft (3.0 m)
2.3.5 Overhead Crane

A 2-axis overhead crane is recommended in the simulator hall. The Crane hook, when in raised position
should be minimum 25 feet (7.6 m) for a 42 stroke motion system and 27 feet (8.0 m) for a 60 stroke
motion system, off the simulator hall floor level. The crane should be parked in a location where it will not
interfere with the motion envelope, and it is recommended to interlock the crane with the motion control
cabinet.
The recommend overhead crane capacity is 4000 lbs (or 1800 kg). This would be required to remove the
visual bowl and back projection screen assembly. If the crane is used for initial installation then the crane
capacity should be 6000 lbs (2700 kg).
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2.4 Flight Compartment

Figure 2-3 shows some key dimensions (in inches) of the flight compartment assembly onto the 42 electric
motion system.
Figure 2-3 5000 Series Flight Compartment (FC) For Reference Only
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2.5 Motion System (M1)
2.5.1 Reinforced Concrete Pad Requirements

The dimensions of the motion base reinforced concrete pad are shown on the Simulator Installation drawing.
The motion system must be installed on a specially prepared concrete pad fully dried, including dry paint. The
motion system footprint and the concrete pad dimensions are shown in the Simulator Installation drawing.
The concrete compressive strength shall be 4350 psi (30 Mpa). The location of the concrete pad in the FFS
Simulator Hall shall be positioned in relation to the motion centroid and at a specific distance from the crew
access interface at the mezzanine.
The top of the concrete pad shall be level within 0.08 (2 mm) within the area of each motion base pad and
within 5 mm between any two base pads. The concrete pad top surface should be at the same level as the
simulator hall floor. The floor finish should be painted with a non-slip type and oil resistant paint.
The concrete pad shall be capable of safely supporting the maximum dynamic loads. It should be isolated
from the rest of the building to prevent transmission of vibrations from the motion system to the building by
means of an approximately 1 (25.4 mm) wide gap between the concrete pad and the simulator hall floor slab.
This gap should be filled up with an oil resistant material such as rubber/sealant compound.
Figure 2-4 Concrete Pad Isolation
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2.5.2 Motion Base Floor Mounting

A template shall be supplied by CAE to be used for positioning the motion base mounting holes with respect
to motion centroid.
Motion bases use 12 floor mounting bolts/studs per corner pad. 1.00 (25.4 mm) diameter high-strength
threaded studs, chemically (epoxy) bonded into pre-drilled floor holes are supplied and installed by CAE.
Table 2-4 Anchor Bolting Specification
Concrete Strength Minimum 4350 psi ( 30 MPa )

Anchor bolt type/size HILTI # HAS 1.00-8 UNC x 12.53 inch long
Anchor Bolt Material SAE Grade 8, Threaded Steel Rod
Anchor Drill size 1.125 in. ( 28 mm ) diameter
Hole Depth 8.25 to 8.50 inches ( 21 to 21.6 cm)
Bolt Ultimate Tensile Load 41,110 lbs. (18,650 Kgf), Tensile Bond Strength
Bolt Allowable Tensile Load 10,280 lbs. (4,660 Kgf), with 4:1 Safety Factor
Bolt Ultimate Shear Load 61,903 lbs. (28,080 Kgf)
Bolt Allowable Shear Load 15,476 lbs. (7,020 Kgf)
Bonding Epoxy Epoxy Acrylate, reinforced with glass and quartz sand
Bonding Cure Period 30 minutes (Prior to torquing of bolts)
The type of anchor used is excellent for heavy-duty structural applications, the epoxy sealing of the hole
prevents ingress of moisture, and also it is excellent for dynamic and vibration loads.
2.5.3 Floor Loading Forces Not Finalized (Subject to Change)
The table below shows a typical weight of this simulator. The center of gravity is as follow:
Payload 16,500 lbs. (7,480 kg) (supported by motion, including 1000 lbs. for
occupants)
Centre of
Gravity X 4.00 inches (0.1 m) FWD of motion centroid
Y 0.00 niches (0.0 m)
Z 55.00 inches (1.40 m) above the motion centroid
The payload shall be situated such that all six actuators within 2000 lbs (409 kg) share the static loading. The
floor load distribution shall not exceed 100-psi (7-kgf/cm2) floor bearing pressure.
Table 2-5 shows the maximum static and dynamic forces on a pad, for the worst-case dynamic loading
condition, as shown in Figure 2-5, Figure 2-6 & Figure 2-7
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Table 2-5 Motion Base Pad Floor Loading
CASE LOADING CONDITION MAXIMUM FORCE PER BASEPAD

(NEWTONS)
PAD #1 PAD #2 PAD #3
CASE 1 Dynamic Loading 51066 51066 66990
Downwards
Associated Shear 50523 50523 64899
CASE 2 Dynamic Pitch Up 147948 147948 212091
CASE 3 Dynamic Pitch Down 42142 42142 194699
Force Upwards
Force Downwards
The maximum dynamic forces obtained during a worst-case dynamic failure in their associated motion
configuration shown in Figure 2-5, Figure 2-6 & Figure 2-7 are described below.
Figure 2-5 Case 1 This figure shows the elevation and plan views of case 1 (dynamic
vertical downwards) motion configuration.
pitch up) motion configuration during system dynamic failure.
pitch down) motion configuration during system dynamic failure.
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Figure 2-5 Dynamic Loading Downwards
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Figure 2-6 Dynamic Loading Pitch-up
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Figure 2-7 Dynamic Loading Pitch-down
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2.5.4 Electrical Power Input
The motion cabinet can operate from a 380V, 400V, 415V, 480V or 600V input which will be fed from a
Building Facility provided circuit breaker. Main input shall be a motor protection type circuit breaker or
fuse capable of withstanding an in-rush current of at least 6 times the nominal current. It should be sized in
accordance with the load requirement and shall have enough spare capacity for any future connection. The
cabinet shall be equipped with all safety features such as under/over voltage, short circuit, ground fault, motor
overload protection, EPO, etc.
The EMM estimated electrical power requirements under different load conditions are:
Average Power Requirement: 20 kVA

Maximum Power Requirement: 80 kVA
Heat Dissipation into Ambient: 19 kW
2.5.5 Electrical Power Quality

Refer to Section 3.5 for the motion system power quality requirement.
2.5.6 Motion Cabinet
The dimensions of the motion cabinet are as shown on the Simulator Installation Drawing. The cabinet shall
be installed within 30 Meters of the furthest electro-mechanical actuator, as shown on the Simulator
Installation Drawing.
Cable trenches are recommended to protect the cables. Alternatively, protective covers can be used to protect
the cable routing between the motion cabinet and the motion base.
2.5.7 EMM Electrical Cable Trenches

Trenches are recommended for cable routing between the EMM motion cabinet and the motion base. See the
Simulator Installation Drawing for details.
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2.6 EMM Cabinet room (if Installed in a Separate Room)

The EMM cabinet room shall be sized to provide sufficient space for the installation of the EMM cabinet,
circuit breakers, and possibly other customer equipment. The room shall provide sufficient passage space
around the cabinet for maintenance access of personnel and lifting equipment.
The clearance between the EMM cabinet and any wall, partition or any permanent obstruction should be
minimum 5-0 from each side.
2.6.1 Room Ambient Conditions
The EMM cabinet is designed for normal operation in an environment where the temperature is maintained
between 70 5F (21 3C) and relative humidity between 40 and 60% (non-condensing). The following
preferred ambient air conditions are recommended when optimum equipment reliability is desired:
Table 2-6 EMM Cabinet Room Operating Conditions
EMM CABINET ROOM

Operating temperature 70 5F (21 3C)
Maximum Temperature rate of change 12 F/hr (6 C/hr)
Relative humidity 40% to 60%

Maximum Humidity rate of change 6% / hr
The EMM cabinet room needs to be properly air conditioned or ventilated to remove the heat generated by the
electrical components and power supplies. In case natural ventilation is being used, the Building Facility shall
make sure that the air is free from dust. Operating the EMM in a dusty or humid environment may result
into serious damages to the components inside the EMM cabinet.
The Building Facility shall be responsible for removing all heat generated by the system and maintain room
temperatures within the specified operating limits.
Caution: Building supplied air conditioning or chillers may be required in order to maintain the room
temperature within the range as specified above.
2.6.2 Door Openings, Passageways
Corridors and passageways used to move equipment to its final location must be equal to or larger than the
listed equipment dimensions in Table 2-7, and must be sufficiently large to enable handling and rotation
around corners. The recommended room minimum door opening is
Table 2-7 EMM Cabinet Room Door Opening
Width Opening Height

Door Opening (Recommended) 3-6 7-6
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2.6.3 EMM Cabinet Room Heat Loads
The equipment emitted heat loads based on an average typical system operation are:
Table 2-8 EMM Cabinet room Ambient Heat Dissipation
Room Heat Dissipation Requirements

EMM Room 19.0 kW (per FFS)
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2.7 Crew Access (M2)

A crew access (as shown in Figure 2-8) is used between the mezzanine and the flight compartment platform.
The crew access is electrically operated and its weight is counter balanced by a combination of mechanical
springs and cams. The motion cabinet controls the crew access electrical actuator and a battery back-up
system provides power used in the event of building power failure. In the event of the electric actuator
malfunction, removing a safety release safety pin and moving the crew access manually can disengage the
actuator.
Figure 2-8 Crew Access Crew access (M2) For Reference Only
Note: refer to the Simulator Installation Drawing for dimensions. The crew access support columns shall be
part of the Building Facility, supplied by the customer.
2.7.1 Crew Access (M2) Installation

The crew access must be attached to a vertical support structure, which is an integral part of the mezzanine
The steel structure and crew access interface shall be part of the Building Facility, supplied by the customer.
The structure consists of two vertical H-beams, attached to the floor and mezzanine. CAE will secure the crew
access mounting supports on these two columns at shown location.
Figure 2-8 shows the Crew Access and the support columns.
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The crew access equipment weight is:
Crew access platform 200 lbs. (90 kg)

Crew access support frame 270 lbs. (123 kg)
Weight of 3 persons 600 lbs. (272 kg)
TOTAL 1070 lbs. (485 kg)
The crew access platform loads on the support structure are:
Vertical plane, downward 267 lbs. (122 Kgf) on each of the 4 points
Horizontal plane, outward 800 lbs. (360 Kgf) on each of the upper 2 points.
Horizontal plane, inward 800 lbs. (360 Kgf) on each of the lower points
The location of the crew access mounting support structure must be per the Simulator Installation Drawing
and accurate within 0.25 (6mm) of the relevant distance from the motion centroid, the mounting surface
should be vertical within 1 degree and also perpendicular to the simulator centerline axis within 1 degree.
Refer to the Simulator Installation Drawing for the required mezzanine height. For a 42 stroke motion
system, the mezzanine height is 8 feet 7 inches (2.62 meters). Conversely for a 60 stroke motion system, the
mezzanine height is 10 feet 9 inches (3.28 meters).
The crew access is provided with a 4Metre unterminated power cable. The appropriate connector will need to
be installed to mate with the local power outlet.
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2.8 Cable Support (M3)

The cables entry to the flight compartment platform is through the aft end of the motion platform. A cable
support is required to provide a cable loop, which will allow maximum motion envelope excursions. Quantity
one cable support (as shown in Figure 2-9) shall be attached to the mezzanine. The Building Facility shall
ensure that the cable support is properly bonded to the Building Facility ground.
Figure 2-9 Cable Support (M3) For Reference Only
2.8.1 Cable Support (M3) Installation
The optimum cable support height and location will provide enough cable loops to allow the maximum
motion system envelope excursions. The Simulator Installation Drawing shows the position of the cable
support. CAE shall either bolt or weld the cable supports on the customer provided mounting interface
structure of the Building Facility.
The cable support interface structures should be designed as such, to safely support the cable loading forces:
as indicated below:
Vertical plane, downward: 1675 lbs. (760 Kgf)

Horizontal plane, outward: 400 lbs. (180 Kgf)
Torque moment at attached point: 620 ft-lbs. (500 Kgf-metre)
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2.9 Air Conditioning Unit (D1)
The air conditioning unit shall supply cooling to the flight compartment cockpit, the instructor's area and the
on board electronics. All other equipment in the computer room shall be cooled directly by the room ambient.
The air conditioner is CAE supplied or Customer supplied. The type of air conditioner is dependent on the
Building Facility water system availability.
A water-cooled type of air conditioner would be supplied if the Building Facility re-circulated water supply
temperature is above 41 F (5 C).
A chilled water type air conditioner would be supplied if the Building Facility re-circulated water supply
temperature is below 41 F (5 C).
The air conditioners are conforming to both US standards and CE norms.
For the CAE supplied Air Conditioner, a 12 (300mm) nominal diameter flexible hose is also supplied and is
routed to the simulator. The hose length is 30feet (9.14M).
2.9.1 Water Cooled Air Conditioner (Optional)
If the Building Facility water supply temperature is above 5 C (41 F), a water-cooled type of air
conditioning unit (D1) shall be supplied for cooling of the flight compartment cockpit and instructor areas and
all the on-board electronic equipment.
The water cooled air conditioner, as shown in Figure 2-10 (units in inches), is a single package system
comprised of a hermetic compressor, a direct expansion evaporator coil, a motor blower, a water-cooled
condenser and a series of refrigeration controls, as well as an electrical control enclosure.
The water-cooled unit is dependent on the Building Facility cooling tower water supply. The lower the water
supplies temperature, the more efficient is its performance. The water supply requirements are shown in
section 2.9.5
The air conditioning generated noise (measured at 1.0 m distance from the source) is approximately 65 dB.
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Figure 2-10 Typical Water Cooled Air Conditioner (D1) for Reference only
2.9.2 Chilled Water Air Conditioner (Baseline)
If the Building Facility water supply temperature is below 5 C (41 F), a chilled water type of air
conditioning unit (D1) shall be supplied for cooling of the flight compartment cockpit and instructor areas and
all the on-board electronic equipment.
The chilled water air conditioner, as shown in Figure 2-11 (units in inches), is a single package system
comprised of a water coil, an electric motor blower and a water regulator valve, as well as an electrical control
enclosure.
For this type of an air conditioner the leaving air humidity is dependent of the ambient intake air humidity. It
is therefore, important to maintain the simulator hall room ambient conditions as specified in section 2.9.4.
The water supply requirements are shown in section 2.9.5. The air conditioning generated noise (measured at
1.0 m distance from the source) is approximately 65 dB.
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Figure 2-11 Typical Chilled Water Air Conditioner (D1) For Reference Only
2.9.3 Air Conditioner (D1) Installation
The air conditioner should be installed (preferably) in the simulator hall, or in a separate room close to the
simulator hall. The location of the air conditioner with respect to the flight compartment is critical, to
minimize the air pressure drop. CAE shall supply and install a flexible air hose between the air conditioner
outlet and the flight compartment platform air conditioning system inlet. This hose shall be of sufficient
length (50 feet maximum) to allow maximum motion excursions. The air conditioner is supplied with the
following water connection ports:
Table 2-9 Air Conditioner Water Connection Ports
Water Cooled Chilled Water

Water supply 1" (25 mm) NPT female 3/4 " (19 mm) NPT female
Water return 1" (25 mm) NPT female 3/4 " (19 mm) NPT female
Water condensate drain 1" (25mm) Hose Connection 1 " (25mm) Hose Connection
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The customer shall provide the electrical and water connections between the unit and the building supply.
Refer to section 2.9.5 for air conditioner water requirements. The air conditioner electrical supply
requirements are shown in Section 2.9.6.
2.9.4 Air Conditioning Ambient Conditions
The air conditioning unit shall provide sufficient air supply for occupants comfort and equipment cooling for
all the on-board electronics and for the cockpit, instructor and visual projector areas. The flight compartment
air conditioning system shall be capable of providing a Crew area temperature of 68 4F (20 2C). In
order for the unit to provide the required cooling requirements, the air intake must conform to the following
ambient conditions:
Ambient air temperature (at floor level) 72+/-4 F (22 +/-2 C)
Ambient relative humidity (at floor level) 40-60%
The air conditioner unit air inlet should preferably be drawn from the simulator hall.
2.9.5 Air Conditioner Water Requirements (if CAE Air Conditioner is supplied)
Table 2-10 shows the water supply requirements for each air conditioner unit.
Table 2-10 Water Supply Requirements
WATER COOLED CHILLED WATER

Air Conditioner Minimum Flow Demand 4 US GPM (15 l/min) 10 US GPM (37 l/min)
Air Conditioner Maximum Flow Demand 8 US GPM (30 l/min) 10 US GPM (37 l/min)
Water Supply Minimum Temperature 40 F (4.4 C) 41 F ( 5 C)
Water Supply Maximum Temperature 111 F (44 C) 41 F ( 5 C)
Approximate Water Temperature Rise 12 F (6 C) 12 F (6 C)
Water Supply Minimum Pressure (Differential) 25 psi (170 kpa) 25 psi (170 kpa)
Water Supply Maximum Pressure 125 psi (850 kpa) 125 psi (850 kpa)
From the Air Conditioner 15 kW 11 kW
2.9.6 Air Conditioner Electrical Requirements (if CAE Air Conditioner is supplied)
Water cooled type: 480 Vac/60 Hz, 15 kVA (for North America)
380-415 Vac/50 Hz, 15 kVA (for Europe)
Chilled water type: 480 Vac/60 Hz, 5 kVA (for North America)
380-415 Vac/50 Hz, 5 kVA (for Europe)
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2.9.7 Requirements for Customer Supplied Air Conditioner Unit
In case the customer supplies the cockpit air conditioning unit, the unit must be capable of providing the
following requirements near the entry of the flight compartment:
Table 2-11 Customer Supplied Air Conditioner Specification
Air Flow 1000 ft/min (475 lit/sec)

Air Pressure 1.5 inches of water (375 Pascals)
Air Temperature 52 2F (11 1C)
An interlock cable will be provided between the P1 cabinet and the A/C. The interlock is a normally closed
contact to disable the A/C unit. The customers supplied air conditioner shall have 2 terminal blocks labeled
TB2 (1,2). CAE supplied cable shall connect to this TB and the design of the A/C unit shall consider this
normally closed signal in the motor control circuit to stop the unit in case of emergency.
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2.10 Breathing Air Supply

CAE shall install a breathing air distribution system, including aircraft-type masks and stowage in the
simulator. CAE shall supply and install the air supply flexible hose from the facility outlet near the crew
access to the Flight Compartment Breathing Air inlet connection. The Customer shall provide as part of its
Building Facility an air compressor supplying breathing air quality air capable of supplying the required
airflow demand and should include a CO catalyst and monitor.
As per aircraft regulations the maximum breathing air consumed with mask regulator set at 100% oxygen is 4
ft3/min (120 lit/min) per pilot or mask at standard atmospheric temperature and pressure (or 0.5 ft3/min (14
lit/min) at 100 psig (790.8 kPa)).
The maximum airflow demand for quantity of four (4) masks is between 2.0 ft/min (58 lit/min) at 100 psig
(790.8 kPa) and 2.5 ft3/min (70 lit/min) at 80 psig (653 kPa).
The requirements are per FFS.
The Customer Facility provided air quality requirements based on CSA CAN3 Z180.1.M.92 are shown in the
Table below:
Table 2-12 Breathing Air Quality Requirements
Description Concentration (Not to exceed)

Oxygen 19.5 22.5 %
Nitrogen and Argon Balance
3
Carbon Monoxide 5 mL/m
3
Carbon Dioxide 500 mL/m
Methane 25 mL/m3
Non-methane hydrocarbons as methane 1/10 TLV
equivalents
3
Nitrogen Dioxide 0.3 mL/m
3
Nitrous Oxide 2.5 mL/m
3
Halogenated hydrocarbons 5 mL/m
3
Oil, particulates and condensates 0.5 mg/m
Water Dew point (at line pressure) to be at least 5 C
below the minimum temperature to which any part
of the breathing air system is exposed at any
season of the year
Odor No detectable odor
Others Refer to the above-mentioned specification
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2.11 Smoke Generator (if option selected)

When cockpit smoke is to be simulated, a smoke generation and extraction system shall be provided.
2.11.1 Smoke Generator
The smoke generator unit consists of the smoke generator, a booster fan, distribution manifold and a control
panel enclosed in a cabinet. When activated the smoke is routed to the Flight Compartment via two 2.00"
diameter hose.
The smoke generator utilizes a water-based fluid, which is contained within the unit. The smoke is dispersed
through selected areas of the cockpit. It is harmless, non-irritant, non-flammable and leaves no contamination.
2.11.2 Smoke Generator Installation
The smoke generator unit shall be installed in the simulator hall near the crew access support structure or
under the mezzanine. The location of the smoke generator unit with respect to the flight compartment is
critical, to minimize the smoke pressure drop. CAE shall supply and install two flexible air hoses between the
smoke generator outlet and the flight compartment. These hoses shall be of sufficient length 50 feet (15 m)
maximum to allow maximum motion excursions.
2.11.3 Smoke Generator Electrical Supply
The smoke generator unit is powered from the P1 cabinet. CAE shall supply and install the supply and control
electrical cables.
2.11.4 Smoke Exhaust Blower
To rapidly remove the smoke from the Flight Compartment after each smoke generation discharge, CAE shall
supply and install an electric motor. The unit will be located on board of the Flight Compartment. The unit
shall be equipped with a filter in order to exhaust the smoke into the simulator hall without affecting the
operation of the smoke detection system.
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2.12 Electrical and Electronic Equipment Cabinets

The purpose of this section is to identify all the cabinets and stand-alone electronic equipment used for the
FFS installation, and to briefly describe their configuration and function. Refer to Table 2-13 for details.
Table 2-13 List of Cabinets
Ident Make Size D X W X H Weight (Lbs/Kg)

(Inches/Meters)
P1 CAE 43.30 x 24.01 x 80.71 330
(1.10 x 0.610 x 2.05 m) 150
T2 CAE 23.62 x 16.14 x 25.6 200
(0.60 x 0.41 x 0.65 m) 91
S1 CAE 47.24 x 23.62 x 78.40 220
(1.20 x 0.60 x 1.99 m) 100
S2 CAE 47.24 x 23.62 x 78.40 220
(1.20 x 0.60 x 1.99 m) 100
SV1 CAE 39.37 x 25.59 x 82.28 220
(1.00 x 0.65 x 2.09 m) 100
EMM CAB MOOG 32.00 x 120.00 x 82.00 inches 3344
(0.813 x 3.050 x 2.083m) 1520
EMM T1 CAE 26.38 x 27.56 x 31.89 inches 200
(0.670 x 0.700 x 0.810m) 91
D3 CAE 35.40 x 36.22 x 39.37 inches 300
(0.900 x 0.920 x 1.000m) 136
TOTAL 5034
2288
NOTES:
1. The above cabinet heights are for computer floor installation, with the exception of the motion
cabinet which is installed on the concrete floor.
2. All cabinets are configured with bottom cable entry. The number of cables varies between 30 and
100 cables depending on the type and configuration of each cabinet.
3. Refer to Section 3.2 for electrical input requirements.
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2.12.1 Power Cabinet (P1)
The P1 cabinet is designed to power the simulator complex. The connected systems are protected by branch
circuit breakers. Each circuit breaker is provided with over-current protection and clearly indicates the
ON/OFF positions. The systems are powered following the closure of the circuit breakers, and are interlocked
with hardwired emergency power off systems.
2.12.1.1 P1 Grounding
Each cabinet is grounded to the Building Facility Ground in the computer room via the P1 Cabinet. The P1
cabinet is grounded to the Building Facility ground.
The Building Facility shall include an earth ground with resistance less than 1 ohm, terminating in a copper
bus bar which enables the attachment of six (6) 0.11inch2 (70 mm2) (2/0 AWG) cables. The bus bar shall be
located within 78 (2 metres) of the power cabinet P1 and connected to the building main grounding system.
2.12.2 Visual System Cabinet
The visual system cabinet SV1 contains the equipment necessary for the protection, distribution, control and
monitoring of the visual and projection system power.
2.12.2.1 Visual Cabinet Installation
The visual image generator cabinet will be located in the FFS Computer Room on a raised computer floor.
The computer room floor specification is described in section 2.16.3
2.12.2.2 Visual Cabinet Electrical Power Supply
The visual cabinet shall receive power from the P1 cabinet.
2.12.3 Cabinet Mounting

The cabinets are free standing. For installation areas subject to earthquakes, the Building Facility may provide
additional structures to secure the cabinets.
2.12.4 Cabinet Under-Floor Cabling
All cables enter the equipment cabinets through the bottom. Cables between the computer room and the FFS
run under the computer floor, through cable troughs and via the cable loop into the flight compartment
platform.
The Building Facility shall provide suitable supports, troughs, ducts, and clamps for the unsupported sections
of the cable run.
Cut-outs in the raised floor tiles must be sealed by the facility to prevent cold air from penetrating to the back
side of the cabinets and therefore affecting cooling of the electronic cards (especially on the visual cabinets).
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2.12.5 Cabinet Electronic Equipment Cooling
The Building Facility shall provide sufficient cooling air supply for cooling of all electronic equipment and
cabinets in the computer room in accordance with the requirements for the heat loads to be dissipated as
shown in Section 2.16.4.
In case underfloor cooling will be supplied, the Building Facility shall supply perforated tiles within the
computer room raised floor to allow the cold air to cool the room ambient. CAE shall supply and install fans
within the cabinets as required. The cabinets will be cooled using the ambient air through the front door grills.
CAE installation team shall place one perforated tile in front of the cabinets front door to enhance the cooling
of equipment inside the cabinets
2.12.6 Cabinet Equipment Operating Conditions

The FFS equipment cabinets, located in the computer room are designed for normal operation in an
environment where the temperature is maintained between 18 and 24C (65 & 75F) and relative humidity
between 40 and 60% (non-condensing). The preferred ambient air conditions recommended for optimum
equipment reliability are referenced in Section 2.16.5.
2.12.7 Cabinet Equipment Storage Conditions
The equipment is designed for a non-operating or storage environment where the ambient temperature is
maintained between -7 to 104 deg. F (-22 to +40 deg. C) and relative humidity between 0 and 95%, non-
condensing. 95% humidity with temperature above 95F (35C) should not be permitted. Conditions of high
relative humidity at elevated temperatures will cause condensation due to normal day and night temperature
fluctuations in unregulated environment
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2.13 Computer System Equipment

The CAE supplied computer system will be located inside a computer cabinet. An approximate minimum 24"
(.60m) passage area is recommended to get easy access to disconnect at back of the computer components.
The Building Facility provided table shall be provided and used to locate the computer and visual systems
displays and peripherals.
The computer and peripheral equipment will be powered from the Power cabinet P1 via the power
distribution provided within the computer cabinet.
A UPS (if Option selected) shall be installed inside the computer cabinet and shall provide battery back-up
power to the computer and peripherals. The unit shall be provided with an output signal capable of initiating
an automatic and orderly shutdown of the computer equipment.
Note: Tables are Building Facility provided.
Figure 2-12 Computer System Equipment For Reference Only
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.The CAE supplied laser printer will be located in the computer room on a Building Facility provided table.
The printer is supplied with a 10m Ethernet cable which connects to the S1 cabinet and a 9m power cable
which plugs into a Building Facility provided power outlet. The power cable is supplied with an IEC 60320
C14 connector and may need to be re-terminated to mate with the local power outlet.
Figure 2-13 Printer (S10) For Reference Only
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2.14 Aspirating Smoke Detection System (D4)

An Aspirating Smoke Detection System provided by CAE detects invisible molecules generated during the
pre-combustion stages of an incipient fire. This system is continuously sampling air from the equipment
environment through a high efficiency aspirator. The detection units signal is then processed and depending
on the smoke level it shall indicate:
Alert: to investigate detection of something out of ordinary.

Action: to initiate emergency procedures for a potential fire.
Fire: actual fire condition.
Air sampled through pipes installed inside cabinets and other simulator equipment areas, is routed with tubing
to the Aspirating Smoke Detection System detector where the air sample is analysed. The self-contained unit
is to be installed in the computer room and is to be connected to a Building Facility provided un-switched
wall power outlet.
The Aspirating Smoke Detection System is shown in Figure 2-14
(OPTIONAL WITH
SMOKE GENERATOR)
Figure 2-14 Aspirating Smoke Detection System (D4) for Reference only
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2.14.1 Aspirating Smoke Detection System (D4)
The Aspirating Smoke Detection System unit described in section 2.14 shall be wall mounted in the computer
room, 4 feet (1.2m) above the computer floor level, on a CAE supplied mounting bracket. The Building
Facility shall provide a wooden plate (W= 560 mm, H= 1400 mm) as a wall reinforcement in order to fix the
CAE supplied mounting bracket. The total weight of the plate including the equipment will be around 45 Kg
(100lb).
Refer to Table 3-1 for electrical power requirements.
2.15 Uninterruptible Power Supply (UPS) If Option Selected

A UPS can be supplied within the S1 cabinet in order to provide as a minimum, battery back-up power to the
computers and peripherals and the visual cabinet of the FFS in the case of a building electrical power failure.
The unit shall be provided with an output signal capable of communicating a building electrical power failure
to the host thus enabling an automatic and orderly shutdown. Training will not continue.
The following additional options can be priced upon request depending on customer requirements. They may
have schedule impact.
A 60kVA UPS can also be provided additionally and will be capable of powering the entire simulator
complex except the motion system and will provide enough time for the operators to shut down the system in
case of a power failure.
The unit shall be free standing to be installed in the computer room close to the S1 cabinet. The unit is to be
powered from a Building Facility supplied AC power source. The electrical connection to the UPS shall be
Building Facility supplied. The UPS shall be cooled by the Building Facility .The heat rejected from the UPS
shall be dissipated into the room ambient and shall be taken into consideration by the building architects when
designing the cooling system.
The weight of the UPS and battery cabinets could damage the computer room floor, therefore a special steel
frame or platform should be provided as part of the raised floor to mount the cabinets
Table 2-14 UPS General Specifications (per FFS)
Mounting: Floor mount

Input 380 Volts +15%, -15%, 50/60Hz, capacity 60 kVA minimum
Output 380Y/220 Volts +/-3%, 50/60Hz, 10 minutes backup minimum
If the customer would like to continue the training, then the UPS capacity shall be increased in order to
support the EMM cabinets load and the in-rush current produced by the EMM system during certain
maneuvers. CAE has developed a special product that could handle the load of the entire simulator complex
(including EMM) and can be offered to the customers as well. For this option, a separate room with solid
concrete floor (30 kPa minimum loading capacity) will be required to install the UPS and the batteries
cabinets.
With this scenario, a diesel generator should be installed by the Building Facility to back-up the full Building
Facility and shall be able to restore the power within 1-2 minutes after the power failure. If the generator fails
for any technical reason, the simulator equipment will have to shut down.
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2.16 Computer Room

The computer room will consist of all electronic cabinets and other electronic or computer equipment for the
FFS installed in the Building Facility. The room should be sized to provide sufficient floor space for the CAE
supplied equipment installation listed below and other Building Facility supplied equipment.
Typical computer room equipment (per computer room):
Power Cabinet
Computer Cabinet
Visual IG Cabinet
ELU transformer Cabinet
Aspirating Smoke Detection System
Service Outlet Distribution
Step-down transformer (optional)
In addition the computer room will also house other customer supplied equipment and furniture:
Room Air Conditioner

Computer Floor
Electrical Power Distribution
Electrical Grounding
Tables and chairs
Documentation storage cabinets
Provisions shall be made for access to the equipment for maintenance and to simplify cabling between the
different systems.
The preferred location of the computer room is aft of the simulator hall and at approximately the same level as
the mezzanine. Location of the computer room at the ground floor is also acceptable.
2.16.1 Computer Room Door Openings, Passageways
Corridors and passageways used to move equipment to its final location must be equal to or larger than the
listed equipment dimensions, and must be sufficiently large to enable handling and rotation around corners.
The recommended minimum computer room door clear size is 1m wide x 2.1m high (3.3 x 7.0)
2.16.2 Cables Length Limitations
The location of the computer room with respect to the simulator bay of the corresponding FFS should be as
such that the FFS maximum cables lengths can be respected. The maximum distance between any cabinet and
the cable support should be 115-ft (35 m). This is the maximum cable length that is supplied for standard
CAE simulators. Where existing simulators are relocated the cable lengths are many sorters and have to be
investigated on case-by-case.
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2.16.3 Computer Floor Specification
The Building Facility shall provide a raised computer floor (grounded at each 4th riser) to support the
equipment in the computer room and provide space for cable runs between equipment cabinets. This floor
height shall have a minimum of 250mm (10) clear height, from the true floor to the underside of the raised
floor without any obstructions. The customer should keep the area under the raised floor clean and free of dust
to avoid damaging the equipment installed within the cabinets. CAE highly recommends painting the concrete
floor of the computer room with epoxy.
Table 2-15 Typical Computer Raised - Floor Specification
Parameter Specification
Uniform live load capacity 250 lb/ft2 (1210 kg/m2)
Maximum Deflection 0.080" (2 mm)
Permanent Set Less than 0.010" (0.25 mm)
Concentrated Load Capacity 1000 lbs (455Kg)
Levelness .03 inch/foot (1mm /meter),
Rolling Load 415 lbs (181 kg)
2.16.4 Computer Room Ambient Heat Dissipation

The Building Facility shall supply air conditioner unit(s) to provide sufficient cooled air to dissipate specified
levels. The CAE equipment will dissipate a total of approximately 17 +/-10% kW per FFS into the ambient
air.
2.16.5 Computer Room Environmental Operating Conditions
The simulator is designed for normal operation in an environment where the temperature is maintained
between 65 and 75 F (18 and 24 C) and relative humidity between 40 and 60% (non-condensing). The
following preferred ambient air conditions are recommended when optimum equipment reliability is desired:
Table 2-16 Computer Room Optimum Operating Conditions
70 5F
Operating temperature
21 3C
12 F/hr
Maximum temperature rate of change
6 C/hr
Relative humidity 40% to 60%
Maximum Humidity rate of change 6% / hr
2.16.6 Equipment Vibration

The equipment is not sensitive to the type of vibration normally produced by building services machinery,
except the computer equipment, which should not be subjected to vibration levels in excess of 0.25 g.
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2.17 Debrief Room Equipment (if option selected)

Table 2-17 shows a typical list of the debrief equipment. A typical debrief station is shown in Figure 2-15.
The Record PC will be located in the computer room in the S1 cabinet. The playback PC and monitor will be
located on a facility provided table in the debrief room.
The debrief system will also include a SOQA server with a network switch and a display. This SOQA server
can be connected to one or more simulators. This equipment will have to be installed in a customer selected
room but located in a centre position within the facility since the cables between the recording PC and
playback PC through the SOQA server switch should not exceed 90 meters. The wiring should be done using
CAT6 cables and should be provided by the Building Facility.
Table 2-17 List of Debrief Equipment
IDENT DESCRIPTION QTY

S1A10 RECORD PC 1
A2 DEBRIEF ROOM TABLE (BFE) 1
S51 PLAYBACK PC 1
S53 MONITOR 1
S52A1, A2 SPEAKERS 2
Refer to for electrical input requirements.
Figure 2-15 Typical Debrief Station for Reference only
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3. Electrical Power Requirements
3.1 Introduction
This section contains the requirements and general recommendations concerning Building Facility power,
grounding and other electrical requirements.
3.2 Electrical Service Requirements
Table 3-1 lists the individual power requirements for the FFS equipment, details the requirements for the
Building Facility provided circuit breakers and provide the heat dissipation per equipment and per room. The
Simulator Installation Drawing should be referenced for schematic representation of Building Facility
electrical service requirements.
NOTES for
Table 3-1:
i. The MSS, MSSD, MSAW, MSO, MSA, MSP and MSM Idents are the customer supplied Building
Facility circuit breakers. The customer should size them in accordance with the circuit breaker rating
value and local electrical codes. The circuit breaker MSO shall be of a ground fault interruptor type in
accordance with local electrical codes.
ii. The CBs values indicate the rating of the electrical service requirements. The Building Facility provided
circuit breakers should be sized in accordance with the value and local electrical codes. The final
connection and wiring between the circuit breakers and the CAE supplied equipment shall be provided
by the customer.
iii. The kVA values are based on actual, calculated and estimated data and are thus only close
approximations. Site measurements are recommended if actual values are required.
iv. The kVA values are determined by: kVA = kW/PF.
v. The Btu/h values are determined by kVA x PF x 1000 x 3.413
vi. The breakers should be equipped with a remote opening mechanism to interlock with building fire
detection system and a front locking device to enable them to be padlocked in the open position.
vii. The flight compartment electrical equipment is cooled by a CAE supplied cockpit air conditioner,
therefore the heat dissipation requirement is not shown in Table 3-1.
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Table 3-1 FFS Equipment Power Requirements
International Power Requirements
Computer Room Equipment

BTU/h to
Ident Description VAC Phase KVA CB CB Ident
Ambient
P1 Power Cabinet 400 0.2 3 683 100 MSS
S1 Computer Cabinet 230 6.0 1 20491 63 P1
SV1 Visual Cabinet 400 5.0 3 16894 16 P1
T2 ELU Transformer 400 6.0 3 3412 16 P1
D4 Aspirating Smoke Det. Panel 230 0.2 1 491 10 MSSD
S10 Printer 230 0.6 1 10 MSP
S54 Debrief Power Bar (Optional) 230 0.8 1 10
PSO1 Service Outlet box 230 0.0 1 0.0 10 MSO
Sub-total: 21.8 52216
Simulator Hall Equipment
FC Flight Compartment 400 3 12.0 See note vii 32 P1
Visual Projectors 230 1 2.4 8189 16 FC
EMM Motion System (T1) 400 3 80 64828 150 MSM
M2 Crew Accessway Battery 230 1 1.2 683 15 MSAW
D1 Air Conditioner 400 3 10.8 3087 30 MSA
D3 Smoke Generator 230 1 1.7 5744 16 P1
Sub-total: 108.1 82531
Total 129.9 134747
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North American Power Requirements
Computer Room Equipment

BTU/h to
Ident Description VAC Phase KVA CB CB Ident
Ambient
T3 Transformer 480 1.4 3 4700 80 MSS
P1 Power Cabinet 400 0.2 3 683 100 T1
SV1 Visual Cabinet 400 5.0 3 16894 16 P1
T2 ELU Transformer 400 6.0 3 3412 16 P1
D4 Aspirating Smoke Det. Panel 120 0.2 1 491 16 MSSD
S10 Printer 120 0.6 1 10 MSP
S54 Debrief Power Bar (Optional) 120 0.8 1 10
PSO1 Service Outlet Box 120 0.0 1 0.0 10 MSO
Sub-total: 23.2 56916
Simulator Hall Equipment
FC Flight Compartment 400 3 12.0 See note vii 32 P1
Visual Projectors 230 1 2.4 8189 16 FC
EMM Motion System (T1) 480 3 80.0 64828 125 MSM
M2 Crew Accessway Battery 120 1 1.2 683 15 MSAW
D1 Air Conditioner 480 3 10.8 3087 30 MSA
D3 Smoke Generator 230 1 1.7 5744 16 P1
Sub-total: 108.1 82531
Total 131.3 139447
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Figure 3-1: Electrical Building Facility Drawing
(Legend: The electrical breakers and wiring shown in dotted lines in the above schematic are Building
Facility/customer provided. Refer to the Simulator Installation Drawing for additional details.)
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3.3 Equipment Grounding

The Building Facility shall provide a permanent and continuous conductive path to the earth. The grounding
system shall have sufficient capacity to carry any fault current liable to be imposed on it. It shall also have a
low impedance to limit the voltage rise above ground and to facilitate the operation of the protective devices
in the circuit. The Building Facility shall also ensure that all equipment is effectively connected to the
Building Facility ground bus. Refer to the Simulator Installation Drawing.
The Building Facility shall ensure that the service entrance ground is a quality, stable connection to the earth
of as low impedance as possible as per NEC 250-23 or local electrical code equivalent (recommended 1 ohm
or less).
The Building Facility shall provide an insulated ground conductor to be run in each feeder conduit. The
conductor shall be parity-sized with the power conductors.
To facilitate the grounding of the P1 cabinet the customer shall provide within 2 meters of the P1 a Building
Facility ground plate. The P1 cabinet grounding conductor will be supplied by CAE and will connect to the
ground plate. The conductor dimension is 70 mm (2/0) and is colour-coded green/yellow.
The EMM cabinet Transformer T1 shall be effectively grounded to the Building Facility via a dedicated
ground bus. The neutral point of the Y side shall be connected directly to that ground bus. The ground bubar
shall be connected to a dedicated earth rod (part of the main building ground loop) and shall be installed near
the EMM cabinet. The grounding conductor from the ground busbar to the earth rod shall be 70 mm (2/0)
minimum and shall be colour-coded green/yellow. The earth resistance at the EMM transformer shall be less
than 1 ohm.
The air conditioner, the Aspirating Smoke Detection System, and the motion cabinet shall be effectively
grounded to the Building Facility ground bus via the ground wire contained in the associated ac power cable.
3.4 Lightning Protection

The Building Facility shall ensure that lightning protection for the Building Facility is provided at the service
entrance to minimize damage due to lightning. It is highly recommended to install a lightning protection in
the Building Facility. The lightning system ground pit and the main ground should be connected together to
create the same potential.
If the area where the Building Facility is located is subject to high lightning strikes, CAE recommends the
installation of a Transient Voltage Surge Suppression (TVSS) system at the main electrical entrance and also
at the distribution panel that feeds the simulator equipment. The TVSS system shall be compliant with
EN61000-4-5.
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3.5 Power Quality

The electrical equipment is designed to operate satisfactorily with reasonable disturbances and voltage
tolerances to the AC power.
The supply voltage tolerance is nominal 5%, and the frequency tolerance is nominal 2%.
To determine if Building Facility supplied power conditioning is necessary, the following measurements shall
be made over a period of several days (the results to be sent to CAE for analysis), preferably when the area of
interest and any near-by areas have their full complement of electrical equipment installed and operating:
Main input voltage variations, sags and surges (all phases and neutral).
Frequency variations.
Transients magnitude exceeding 1.5 times the nominal voltage.
Transients duration exceeding power cycle.
Number and duration of power outages.
Voltage variations and transients can be corrected using static or dynamic type power conditioners. Power
aberrations exceeding power cycle require dynamic type conditioners or battery backed Uninterruptible
Power Supply (UPS) systems.
Flywheel type motor-generators can provide power ride through protection up to 2 seconds; for longer periods
a rectifier/battery charger/inverter type device (UPS) is required.
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4. Safety
4.1 Illumination
The general light level of recommendation is 500 lux measured at the task objective or 3 ft (1 m) above the
floor or in accordance with the local codes or more depending on customer requirements. The light fittings in
the simulator hall shall be controlled to provide partial or full lighting of the total area.
4.2 Emergency lights

The CAE FFS is equipped with an emergency lighting system including batteries that offer a back-up time for
at least 60 minutes. In case of a power failure, these lights will stay illuminated to allow the crew to find their
way out of the cabin.
In addition, Building Facility shall provide emergency lights conforming to local regulations throughout the
Building Facility areas and crew access so as to light these areas adequately when required during a power
failure.
4.3 Building Facility Fire Detection/Suppression

A building fire detection/suppression system in accordance with user requirements and the fire protection codes
of the authority having jurisdiction is recommended for protection of the simulator equipment, in both the
computer room and the simulator hall of the Building Facility. The provision, installation and operation of this
system is the customers responsibility.
It is recommended that all master switches be equipped with remote trip capability to enable connection to the
building fire detection control panel.
4.4 Laser Fence (Applicable when CE compliance is required)

To comply with the local safety requirements, CAE shall supply and install a laser fence around the simulator.
This fence will be interlocked with the motion cabinet, which will disable the motion system if someone
inadvertently intrudes into the simulator envelope when the motion system is ON.
4.5 Cleanliness and dust control

All the rooms where the simulator equipment will be installed shall be clean and free from dust. The Facility
Building shall ensure that all doors leading to outside are properly sealed and proper filtration systems are
also installed on the air conditioning units feeding these rooms. The facility cleaning personnel shall also be
responsible to remove any form of dust accumulation on the floors, walls, ceilings and also on the simulator
equipment and cabinets. Operating the simulator in a dusty and unclean environment may result in serious
damages to some components.
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4.6 Electromagnetic Interference

The Building Facility in which the simulation equipment will be located shall provide the necessary
susceptibility shielding from external sources of E-field (and plane wave) electromagnetic radiation such that
the field intensity measured at the equipment location, 3 ft (1 m) from the exterior of the cabinets is below the
minimum indicated below:
FREQUENCY RANGE E- FIELD (volts/metre)
14 kHz to 10 GHz 1
Above 10 GHz 5
4.7 Safety Hazards

Local Safety Regulations must be considered for the design of the Building Facility and access to equipment
that may pose safety hazard on injury to personnel.
As part of the CE certification route, CAE requires compliancy with the Machinery Directive 2006/42/EC and
the laser fence is but one solution that allows us to mitigate the crush hazard present by the FFS motion
system (another solution would be to have all simulator bay access doors interlocked). Therefore, CAE will
supply & install a laser fence to meet CE compliancy requirements in those jurisdictions where CE
compliance is required. This fence will be interlocked with the motion cabinet, which will disable the motion
system if someone inadvertently intrudes into the simulator envelope when the motion system is ON. A
perimeter fence is recommended in all installations.
The European Community norms also require warning and restriction signs on the doors or equipment to
areas that may be hazardous to unauthorized personnel. These areas include -but they are not limited -Power
Cabinets, power distribution panels.
4.8 Equipment Noise

The acoustical requirements within the Building Facility will dictate the means to control noise levels within
acceptable limits or use protective headgear. Any soundproofing deemed necessary will be the customer
Building Facility responsibility. The equipment noise levels must be considered for this purpose.
4.8.1 Simulator Hall
The noise generated by the simulator equipment, i.e. motion and air conditioner is less than 75 dBA. No
soundproofing is required for these elements. The simulator hall walls should soundproofed from external
noises to keep noise level in the room below 75 dBA.
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5. Shipping, Containers Sizes, Weights

The Series 5000 Simulator equipment shall be dismantled into Oversized Items and also packed into crates,
boxes or drums or onto skids or as break-bulk or loose items, for loading into sea Containers or land Trailers.
Table 5-1 lists the main shipping sizes and weights of the Oversized Items and the containers/trailers. The
information given in this table is for reference purposes only and may not be the same for all simulator
shipments and shall be used for estimating purposes only.
Table 5-1 Items and Container Sizes and Shipping Weights for Reference only.
SIZE L x W x H WEIGHT
Flight compartment/platform 21.85 ft x 12.17 ft x 11.75 ft 15,432 lbs

( 6.66 m x 3.71 m x 3.58 m ) (7,000 kg)
Back projection screen, 14.30 ft x 11.84 ft x 8.03 ft 4,850 lbs

Visual Deck, Projectors. ( 4.36 m x 3.61 m x 2.45 m ) (2,200 kg)
NSA Module 23.29 ft x 12.80 ft x 12.21 ft 11,464 lbs

( 7.10 m x 3.90 m x 3.72 m ) (5,200 kg)
Visual mirror plenum, bowl 22.15 ft x 13.55 ft x 11.61 ft 6,614 lbs

(6.75 m x 4.13 m x 3.54 m ) (3,000 kg)
Container #1 40.00 ft x 8.00 ft x 9.50 ft 33,069 lbs

( 12.19 m x 2.43 m x 2.90 m ) (15,000 kg)
or Trailer#1 53.00 ft x 8.50 ft x 13.33 ft Same

( 16.15 m x 2.59 m x 4.06 m )
Container #2 40.00 ft x 8.00 ft x 9.50 ft 15,432 lbs

( 12.19 m x 2.43 m x 2.90 m ) (7,000 kg)
or Trailer#2 53.00 ft x 8.50 ft x 13.33 ft Same

( 16.15 m x 2.59 m x 4.06 m )
NOTES:
For oversized items like visual back projection screen, they are shipped separate as loose items, since they
do not fit inside the containers.
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6. Equipment Installation
6.1 Communication
During on-site installation, communication between the customer and CAE will be done primarily via CAE
Installation Specialist. Where required, the CAE Installation Specialist shall refer the matter to CAE Program
Management.
6.2 Engineering Site Survey (Optional)
If required, CAE Hardware Engineering can make a site survey in the Building Facility. If additional support
is required, then it will be done on a per diem charge basis and shall be agreed upon with CAE Program
Management
6.3 Pre-Installation Site Survey
6-8 weeks prior to the commencement of the FFS installation program, the customer shall, upon CAEs
request, allow access to the Building Facility to a CAE Installation Specialist to make a site survey. The
purpose of that survey is to assist the customer on the final preparation of the Building Facility, verify
Building Readiness and that all items required for the installation of the FFS are available. This survey shall
review and confirm the following, without limitation:
o confirm arrangements for the installation program;

o Compliance of the Building Facility with the Simulator Installation Drawing;
o The required positions of equipment, assemblies, cableways, installation interfaces for
motion, crew access, etc.;
o The existing or proposed location of power distribution boxes, switches, circuit breakers,
water and air supplies, etc.;
o The availability of the material handling equipment, which the customer indicated in the
RAMS questionnaire would be available, or which is included in the BFE list;
o Availability of rental of any required local material handling equipment;
o Building Readiness status;
o Ensure CAE has a copy of the latest Building Facility drawings, if customer was required to
make any changes.
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6.4 Installation Program

Prior to the arrival of the Full Flight Simulator at the customer site, CAE shall prepare a detailed field activity
schedule, which is a subset of the Master Schedule.
Note that any customer provided motion base floor drilling shall be supervised by a CAE Installation
Specialist.
6.5 Building Readiness
For CAE to proceed to the installation of the Full Flight Simulator, in addition to the Building Facility
meeting all the requirements indicated in the final Facility Requirements Report and in the Simulator
Installation Drawing, the following must be met in compliance with all local laws:
No worker (other than the FFS installation crew) shall be present in the simulator bay
and related computer room area;
Roof, doors and windows are installed on the Building Facility (building is closed);
the floor conditions around the simulator concrete pad must be cleared (without any
old anchor, nail, screw, stud, wire, grease, oil epoxy, etc), with an all-around
clearance for safe forklift/crane circulation;
concrete of any floors, as well as any paint, including epoxy for the area where the
FFS is to be installed and any surrounding areas, must be fully dried;
stairs and mezzanine shall comply to the Simulator Installation Drawing.
Upon request, the customer shall provide CAE with Building Facility photographs (Garage door/wall
opening, entry access for machinery, simulator concrete pad, stairs and mezzanine, computer room, hydraulic
room (if applicable), trenches, overall view of simulator bay).
6.6 Consumable Materials

CAE will supply as a minimum the items that are unique for the installation and the commissioning of the
FFS and which can be safely shipped with the FFS. The following materials will be supplied by CAE and
they will be used for the installation of the simulator systems. Left over materials will remain at customer site.
6.6.1.1 Smoke Generator Water Based Fluid (if option selected)
The smoke generator unit is supplied with a reservoir filled with FLUID (unscented).
6.6.2 Customer Supplied Items
The following items are customer supplied unless specified otherwise in the Contract.
6.6.2.1 Nitrogen ( N2 )
High-pressure nitrogen bottles of 2200 psi are required to recharge the EMM motion jacks.
6.6.2.2 EMM jacks lubricating oil
Each EMM motion jacks will require around 8 liters of lubricant oil. The jacks are initially delivered with
their full complement of lubricating oil (Mobil SHC630). The customer shall supply 20 liters of the same oil
during commissioning in case some jacks will require an additional quantity of oil.
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The customer is reminded to consult the Maintenance Manual to find its obligations related to the
maintenance of the EMM motion jacks.
6.6.3 Shop personnel

The customer shall provide the assistance by the customers instrument shop personnel for the purpose of any
necessary repairs to aircraft and simulator instruments and control panels
6.6.4 Off loading

The customer is responsible to provide personnel and material handling equipment required to off-load and
position the equipment in accordance with the installation data and the RAMS, with the assistance of CAE.
6.6.5 Office Space

The customer shall provide a reasonably furnished office for use by the CAE Installation crew. Nominally, a
lockable desk, and several chairs should be included. CAE will use the office to store tools, drawings, parts,
as well as to hold meetings, maintain files created during the installations.
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6.6.6 Telephone
The customer will provide CAE with unrestricted use of a landline telephone, preferably in the Computer
room or very close by. The associated telephone line should have qualities, which are compatible with high
speed fax-modems. The installation (if applicable) as well as the long distance charges associated with this
telephone will be discussed between the PM and the customer (assuming that there is no specific contractual
provision).
6.6.7 VPN [Virtual Private Network] Connection Line

In order to improve the efficiency of communication between the customers site and CAE, the customer shall
be required to install a dedicated ADSL internet connection with a minimum download bandwidth of 5.0
Mbits per second (10 Mbits recommended), and 2.0 Mbits/s minimum upload capacity. It is required for
remote configuration control and access by CAE technical staff to facilitate software update releases and
support, and to enable a voice over internet protocol (VOIP) link.
The high-speed internet connection must be dedicated to the support of the training device during the
installation phase, and must be available prior to the arrival of the FFS on site. CAE and the customer shall
mutually agree on the feasibility of this installation prior to the site layout freeze date
The high-speed internet connection line shall be installed with a DSL router (8 connection ports minimum)
for the duration of the CAE In-Field activities [commencing at Installation through to 3 months after RFT].
In all cases a managed service will be required, with CAE purchasing a firewall with VPN features.
Note: There are restrictions on exporting an encryption device to some countries. The banned countries are
Afghanistan, Iran, Iraq, Libya, Syria, Sudan, North Korea and Cuba.
All costs associated with the VPN installation and subsequent fees are a customer responsibility.
6.6.8 Aircraft Jacks
The customer shall provide CAE with the use of quantity four (4) 5-ton (minimum) capacity, caster equipped
tripod aircraft jacks with a nominal extension of approximately 98 inches, as shown in Figure 6-1.
Capacity 5 Tons minimum
Minimum height 65 (1650mm) for EMM42 and MS600
85 (2160mm) for EMM60 and MS800

Maximum height 100 (2540mm) for EMM42 and MS600
125 (3180mm) for EMM60 and MS800

Suggested Columbus Corporation
Manufacturer
Figure 6-1 Typical Aircraft Jack
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6.6.9 Light Meter for Visual Calibration
In order to calibrate and align the visual system, the customer shall provide CAE with a calibrated light meter
(Minolta CS-100). The customer shall make sure that this device is always calibrated and available during the
simulator installation. The calibration of this device shall be always kept up to date since this certification will
be required during the authoritys acceptance.
6.6.10 Vendor Preferences

The customer shall inform CAE of the preferred vendors for motion system hydraulic oil and nitrogen, when
and if it is CAEs contractual obligation to acquire these goods.
6.6.11 Sub-contractors
The customer shall inform CAE of the preferred rigging, electrical, welding and plumbing sub-contractors,
when and if it is CAEs contractual obligation to acquire these services.
6.6.12 Disposal of Packing Material

The customer shall provide CAE with facilities for the disposal of packing materials and other similar waste.
6.6.13 Disposal of Environmentally Hazardous Waste
The customer shall provide CAE with the use of facilities and be appropriately instructed in the handling of
hazardous waste such as hydraulic oil, rags, contaminated drilling water, paint cans, oil filters, etc. in
accordance with local and national codes.
6.6.14 Access to FFS

During the installation and calibration of the Equipment, the customer shall provide CAE with access to the
FFS on a twenty-four (24) hour per day basis, and the customer shall ensure the availability of the necessary
utility services such as electrical power, water and air and such other items indicated in this Facilities
Requirements Report.
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6.7 Installation Tools, Test Equipment, Spares

As agreed between the customer and CAE, access will be provided to CAE to mobile work platforms, mobile
stairs or ladders, electric or manual oil transfer pumps and other similar equipment, which will be used by the
customer for the long-term maintenance of the simulator.
CAE's installation crew shall be equipped with all standard tools necessary for the FFS installation. However,
CAE shall require the use of some special tools and test equipment (that are supplied with the FFS) during the
FFS installation and preparation for integration.
The CAE installation crew shall be equipped with sufficient spare items for the preparation of the system
operation, but may require the use of special items from the customer's spares inventory. CAE shall replace
all customers spares used during the installation.
It is a customer responsibility to provide the following equipment which will be necessary for the proper
installation of the FFS (please refer to the graphics below):
One 50 Ton Crane (for off-loading equipment and containers)

One 20 Ton Crane
One 7-Ton Forklift with extended forks
One 3-Ton Forklift capable of reaching a height of 3600mm (12 feet)
One Cherry Picker or Scissor Lift capable of reaching a height of 7500mm (25 feet)
Mobile hoist capable of lifting 700kg if almost fully extended or boom adaptor.
Aircraft Jacks (Qty.4) as described in section 6.6.8.
2-Ton capacity Pallet Jacks
One Spreader Bar
4 Ton capacity Steerable Skates
4 Steel Plates for entrance ramps for Fork Lift
100m x 100mm x 300 mm Hardwood Blocks
One set of webbing straps and shackles
One 3 meters high (10 feet) fiberglass ladder
Two 4 meters high (12-14-feet) fiberglass ladders
Mobile work platform with lockable wheels (1 m wide x 3m long x 2m high).
1 Johnson bar
Crane Forklift Boom Adapter
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Scissor Lift Mobile Hoist Pallet Jack
Spreader Bar Steerable Skates
Ladder Mobile Work Platform Johnson bar
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7. DOCUMENTATION DISCREPANCIES
In case of discrepancies between this Preliminary Facilities Requirements Report and the Final Facilities
Requirements Report, the Final Facilities Requirements Report will prevail. Further the Simulator
Installation Drawing with the latest revision date will prevail over any other Simulator Installation
Drawing.

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APPLICATION REVISIONS

NEXT ASSY USED ON RELEASED LTR DESCRIPTION DATE APPROVED

UNLESS OTHERWISE SPECIFIED CONTRACT: CAE

QA DATE CM DATE SCALE WT

CAE 5977ER Jul04

Facilities Requirements Report

2. Configuration, Installation and Interface Requirements ................................................................ 9

3. Electrical Power Requirements ........................................................................................................ 42

5. Shipping, Containers Sizes, Weights................................................................................................ 50

6. Equipment Installation ...................................................................................................................... 51

7. DOCUMENTATION DISCREPANCIES ...................................................................................... 58

The FFS major elements are:

2. Configuration, Installation and Interface Requirements

2.2 Equipment Arrangement

2.3 Simulator Hall

2.3.1 Room Size

Figure 2-1 Simulator Hall & Computer Room Plan View

Figure 2-2 Simulator Hall & Computer Room Elevation View

2.3.2 Simulator Hall Environmental Operating Conditions

SIMULATOR HALL SIMULATOR HALL

Room Heat Dissipation Requirements

2.3.3.1 Visual Projector Cooling

Width Opening Height

2.3.5 Overhead Crane

2.4 Flight Compartment

2.5 Motion System (M1)

2.5.1 Reinforced Concrete Pad Requirements

Figure 2-4 Concrete Pad Isolation

2.5.2 Motion Base Floor Mounting

Concrete Strength Minimum 4350 psi ( 30 MPa )

Table 2-5 Motion Base Pad Floor Loading

CASE LOADING CONDITION MAXIMUM FORCE PER BASEPAD

Figure 2-5 Dynamic Loading Downwards

Figure 2-6 Dynamic Loading Pitch-up

Figure 2-7 Dynamic Loading Pitch-down

Average Power Requirement: 20 kVA

2.5.5 Electrical Power Quality

2.5.7 EMM Electrical Cable Trenches

2.6 EMM Cabinet room (if Installed in a Separate Room)

2.6.1 Room Ambient Conditions

EMM CABINET ROOM

Maximum Temperature rate of change 12 F/hr (6 C/hr)

Relative humidity 40% to 60%

2.6.2 Door Openings, Passageways

Width Opening Height

Room Heat Dissipation Requirements

2.7 Crew Access (M2)

2.7.1 Crew Access (M2) Installation

Crew access platform 200 lbs. (90 kg)

The crew access platform loads on the support structure are:

2.8 Cable Support (M3)

Figure 2-9 Cable Support (M3) For Reference Only

2.8.1 Cable Support (M3) Installation

Vertical plane, downward: 1675 lbs. (760 Kgf)

The air conditioners are conforming to both US standards and CE norms.

2.9.1 Water Cooled Air Conditioner (Optional)

2.9.2 Chilled Water Air Conditioner (Baseline)

2.9.3 Air Conditioner (D1) Installation

Water Cooled Chilled Water

2.9.4 Air Conditioning Ambient Conditions

Ambient air temperature (at floor level) 72+/-4 F (22 +/-2 C)

Ambient relative humidity (at floor level) 40-60%

Table 2-10 Water Supply Requirements