Department of Mechanical Engineering 17-7-2015

BMS COLLEGE OF ENGINEERING, BENGALURU
Autonomous College under VTU
DEPARTMENT OF MECHANICAL ENGINEERING
SECOND YEAR SYLLABUS BOOK

With effect from A. Y. 2015 16
VISION MISSION
Promoting Prosperity of mankind Accomplish excellence in the field

by augmenting human resource of Technical Education through
capital through Quality Technical Education, Research and Service
Education& Training needs of society
BMSCOLLEGEOFENGINEERING,BENGALURU
Autonomous CollegeunderVTU
SECOND YEAR SYLLABUS BOOK

With effect from A. Y. 2015 16
CONTENTS
Particulars Page
Scheme i
Notations ii
Academic Rules & Regulations iii
Detailed Syllabus - III Semester 1
Detailed Syllabus IV Semester 19

Scheme & Syllabus for UG Programme- III & IV Semesters
DEPARTMENT VISION DEPARTMENT MISSION
To become a center of excellence To empower the students with the
in educating students to become fundamentals for a successful career in the
successful Mechanical Engineers field of Mechanical engineering.
To continue their education through post -
graduation, Research & Development.
To provide service to the society.
PROGRAMEDUCATIONAL OBJECTIVES
1. PEO1 -Graduates shall have successful careers as Mechanical Engineers, lead & manage
teams.
2. PEO2 - Graduates shall be professional in engineering practice and socially responsible
3. PEO3- Graduates shall be pursuing advanced education, research and engage in the
process of life-long learning.
PROGRAM OUTCOMES
Ability to apply knowledge of mathematics, science, and Mechanical
PO1
engineering fundamentals to solve complex problems in engineering
Ability to analyze mechanical engineering problems, interpret data and arrive

PO2
at meaningful conclusions involving mathematical inferences
Ability to design a mechanical system, component, or process to meet desired

PO3 needs considering public health and safety, and the cultural, societal, and
environmental considerations.
Ability to understand and solve complex mechanical engineering problems by

PO4
conducting experimental investigations.
Ability to apply appropriate tools and techniques and understand utilization of

PO5
resources appropriately to complex mechanical engineering activities.
Ability to understand the effect of mechanical engineering solutions on legal,

PO6
cultural, social and public health and safety aspects.
Ability to develop sustainable solutions and understand their effect on society

PO7
and environment.
Ability to apply ethical principles to engineering practices and professional

PO8
responsibilities.
Ability to work as a member of a team, to plan and to integrate knowledge of

PO9
various engineering disciplines and to lead teams in multidisciplinary settings.
Ability to make effective oral presentations and communicate technical ideas to

PO10
a broad audience using written and oral means
SCHEME OFINSTRUCTION FOR THIRD SEMESTER
Sl. Credits
Code Course Title
No. L T P S Total
ENGINEERING
1 15MA3GC MAT 3 0 0 0 3
MATHEMATICS-3
MATERIAL SCIENCE &
2 15ME3DC MSM 3 0 0 0 3
METALLURGY
3 15ME3DC SOM STRENGTH OF MATERIALS 3 0 1 2 6
FOUNDRY AND WELDING
4 15ME3DC FWT 3 0 1 0 4
TECHNOLOGY
5 15ME3DC BTD BASIC THERMODYNAMICS 3 0 0 0 3
6 15ME3DC FME FLUID MECHANICS 3 0 1 2 6
Total 18 0 3 4 25
SCHEME OFINSTRUCTION FOR FOURTH SEMESTER
Sl. Credits
Code Course Title
No. L T P S Total
ENGINEERINGMATHEMATIC
1 15MA4GC MAT 3 0 0 0 3
S-4
2 15ME4DC ATD APPLIED THERMODYNAMICS 3 0 0 0 3
3 15ME4DC KOM KINEMATICS OF MACHINES 3 0 0 1 4

DESIGN OF MACHINE
4 15 ME4DC DM1 3 1 0 0 4
ELEMENTS-I
MACHINE TOOLS &
5 15ME4DC MTM 3 0 1 2 6
MACHINING
MECHANICAL
6 15ME4DC MMM MEASUREMENTS & 3 0 1 1 5
METROLOGY
Total 18 1 2 4 25
i
NOTATIONS
AY Academic Year
AAT Alternative Assessment Tools
BOE Board of Examiners
BOS Board of Studies
CBCS Choice Based Credit System
CGPA Cumulative Grade Point Averages
CIE Continuous Internal Evaluation
CO Course Outcomes
DC Departmental Core
GC Group Core
HSS Humanity and Social Science courses
IC Institutional Core
IE Institutional Elective
IL Institutional Lab
LTPS Lecture-Tutorial-Practical-Self Study
NFTE Not Fit for Technical Education
PCC Professional Core Courses
PEC Professional Elective Courses
PEO Program Educational Objectives
PO Program Outcomes
SEE Semester End Examination
SGPA Semester Grade Point Average
ST Studio
ii
ASSESSMENT:
ContinuousInternalEvaluation(CIE)includesmid-termtests,weekly/fortnightly
classtests,homework as signments,
problemsolving,groupdiscussions,quiz,seminar,mini-
projectandotherAlternateAssessment Tools(AAT)prescribedbythefacultyhandlinga
course priorto beginningoftheclasses.
SemesterEnd Examination(SEE)-
Awrittenexaminationfortheorycoursesandpractical/designexamination withbuilt-
inoralpart(Viva-Voce).
BothCIEandSEEhaveequal(50:50)weightage.TheStudent'sperformance
inacourseshallbejudged individuallyandtogetherbasedontheresultsof CIEandSEE.
Breakup of CIE Components for Courses in General:

Component Test-1 Test-2 Quiz-1/AAT Quiz-2/AAT Total Marks
Maximum Marks 40 40 10 10 100
Breakup of CIE Components for Integrated Courses:

Theory Practical
Total
Component Quiz/ Records & Lab Viva-
Test-1 Test-2 Marks
AAT Performance Test Voce
Maximum Marks 20 20 10 20 20 10 100
Breakup of CIE Components for Comprehensive Courses:

Theory Practical
Self- Total
Component Quiz Lab Performance Lab
Test-1 Test-2 Study Marks
/AAT / Record Test
Maximum Marks 20 20 10 20 10 20 100
Note:
Alternate Assessment Tools, if any, will be announced by concerned Faculty at the
beginning of the semester.
In case of Alternative Assessment Tools (such as term papers, assignments, problem
solving, micro-projects, seminars, MOOCs etc.,) being used by a faculty for a
particular course, a maximum of 40% of the total CIE marks can be utilized.
iii
III Semester Syllabus
B. M. S. COLLEGE OF ENGINEERING, BENGALURU-19
(Autonomous College under VTU | Accredited by NBA | Approved by AICTE)
Course Credits : 03 Marks

Name Engineering Mathematics - 3 L T P S CIE SEE
Code 15MA3GCMAT 3 0 0 0 100 100
PRE-REQUISITES: Basic concepts of Trigonometry, Trigonometric formulas, methods of

differentiation, methods of integration, partial derivatives, solution to ordinary differential
equations.
SYLLABUS:
UNIT-1
Matrices
Introduction: Elementary row transformations, Echelon form of a matrix, rank of a matrix by
elementary row transformations. Consistency of a system of linear equations and solution.
Solution of a system of non-homogenous equations: Gauss elimination method, LU
decomposition method, Gauss-Seidel method. Eigenvalues and eigenvectors of matrices,
reduction of a matrix to diagonal form.
Suggested Reading: Inverse of a matrix using Gauss-Jordan method. Largest eigenvalue and
corresponding eigenvector using Rayleigh power method.
8 hours
UNIT-2
Fourier Series
Introduction: Periodic function, Dirichlet's condition, statement of Fourier Theorem, Fourier
series of a periodic function of period 2l, Fourier series of functions having points of
discontinuity.
Applications: Fourier series of typical waveforms-saw toothed waveform, triangular
waveform, square waveform, half-wave rectifier, full wave rectifier and modified saw tooth
waveform. Practical harmonic analysis.
Suggested Reading: half range Fourier series, Fourier series of discrete functions, Complex
Fourier series. 7 hours
UNIT-3
Partial Differential Equations
Formation of Partial differential equations-elimination of arbitrary constants, elimination of
arbitrary functions. Equations of first order- The linear equation P p + Q q = R (Lagrange's
partial differential equation).
Applications: One-dimensional heat equation and wave equation (without proof), various
possible solutions of these by the method of separation of variables.
Suggested Reading: Direct integration method, method of separation of variables,

D'Alembert's solution of wave equation. 7 hours
1
UNIT-4
Fourier Transforms
Concept of finite Fourier Transform. Infinite Fourier transform, Fourier Sine and Cosine
transforms, properties, Inverse transforms,Fourier transforms of the derivatives. Solution to
boundary value problems using Fourier transforms.
Suggested Reading: Convolution theorem, Parseval's identities and physical significance of

Parseval's identities. 8 hours
UNIT-5
Calculus of Variations
Variation of a functional, Euler's equation, variational problems.
Applications: Hanging cable problem, Geodesics of a right circular cylinder,
Brachistochrone problem.
Isoperimetric problems.
Suggested Reading: Minimal surface of revolution, Geodesics of a right circular cone and
sphere. 7 hours
Mathematics Lab
Solution of system of algebraic equations using Gauss Seidel method
LU decomposition of matrices.
Eigenvalues and eigenvectors of matrices.
Largest eigenvalue, smallest eigenvalue and corresponding eigenvectors of a matrix.
REFERENCES:
Text Books
1. Higher Engineering Mathematics, B.S. Grewal, 43th edition, 2013, Khanna Publishers.
2. Advanced Engineering Mathematics, Dennis G. Zill and Cullen, 4th edition, 2011, Jones
and Bartlett India Pvt. Ltd.
Reference Books
1. Higher Engineering Mathematics, B.V. Ramana, 7th reprint, 2009, Tata McGraw Hill.
2. Advanced Engineering Mathematics, Erwin Kreyszig, 10th edition Vol.1 and Vol.2, 2014,
Wiley-India.
E-Books / Web References

1. Engineering Mathematics, K. A. Stroud, Dexter J. Booth, Industrial Press, 2001
http://books.google.co.in/books/about/Engineering_Mathematics.
html?id=FZncL-xB8dEC&redir_esc=y.
2. Advanced Engineering Mathematics, P. V. O'Neil, 5th Indian reprint, 2009, Cengage
learning India Pvt. Ltd.
3. http://ocw.mit.edu/courses/mathematics/ (online course material)
MOOCs
1. http://nptel.ac.in/courses.php?disciplineId=111
2. https://www.khanacademy.org/
2
3. https://www.class-central.com/subject/math (MOOCS)
4. E-learning: www.vtu.ac.in
COURSE OUTCOMES:
Upon completion of this course, student will be able to:
CO 1 Compute solution of a system of algebraic equations.
CO 2 Demonstrate an understanding to Fourier series and Fourier transforms.
CO 3 Formulate boundary value problems involving one dimensional heat and wave equation.
CO 4 Employ analytical techniques to solve partial differential equations with appropriate boundary conditions.
CO 5 Obtain the extremal of a functional.
Scheme of Examination (SEE):

Answer five full questions selecting one from each unit.
To set one question each from units 1, 2, 5 and two questions each from units 3 & 4.
3

Name Material Science & Metallurgy L T P S CIE SEE
Code 15MA3GCMSM 3 0 0 0 100 100
PRE-REQUISITES:
Concepts of unit cell, space lattice, Unit cells for cubic crystals (Simple cubic, BCC & FCC)
and HCP structure and calculations of radius, Coordination Number and Atomic Packing
Factor. Miller indices, Point, line, surface defects and volume defects.
SYLLABUS:
UNIT 1
Mechanical behaviour: Stress strain diagram for ductile and brittle materials, linear and
non-linear elastic properties, properties in plastic range, engineering stress-strain and true
stress & strain with problems
Plastic deformation: Slip & twinning, critically resolved shear stress, strain hardening,
Bauschinger's effect, strain ageing, recovery, recrystallization and grain growth.
Diffusion in solids: Diffusion Mechanism, Fick's laws of diffusion, Factors affecting
diffusion 06 Hours
Fracture: Brittle and ductile facture, Griffith's criterion.
Creep: Creep curve, creep mechanism, factors affecting creep and creep test.
Fatigue: Fatigue cycles, Fatigue test, SN curve, Fatigue mechanism, Factors affecting
fatigue life. 05 Hours
UNIT 2
Solidification- Nucleation and grain growth in pure metals and alloys during freezing.
Solid solutions: Types of solids solutions, Rules for governing the formation of solid
solutions and intermediate phases
Cooling curves and phase diagrams: Construction of phase diagrams, Gibbs phase rule
and Lever rule, Phase diagrams of Isomorphous, Eutectic, Eutectoid, Peritectic and
Peritectoid systems. Problems on Isomorphous and Eutectic systems. 06 Hours
UNIT 3
Iron- Iron carbide equilibrium diagram: Equilibrium phases, invariant reactions, critical
temperatures, slow cooling of steels (hypo, hyper and eutectoid steels).
TTT diagram: Construction of TTT diagram, TTT diagram for eutectoid, hypo and hyper
eutectoid steels, continuous cooling curves, Effect of alloying elements on steels 06 Hours
UNIT 4
Heat treatment processes: Annealing and its types, normalizing, hardening, tempering,
martempering, austempering, surface heat treatment methods and heat treatment of Non-
4
ferrous materials (dispersion hardening and precipitation hardening) 05 Hours
Classification of materials, Ferrous materials: Composition, properties and applications

of low, medium and high carbon steels, alloy steels, stainless steels and designation of steels.
Cast irons: Types, Composition, Properties and applications of Grey, Malleable, Nodular and
White cast irons.
Non-ferrous materials: Aluminium and its alloys, Copper and its alloys, Titanium and its
alloys
Polymers: Properties, types and applications
Ceramics: Properties, types and applications 06 Hours
UNIT 5
Composite Materials: Definition, classification, properties and applications of FRP
composites, MMCs and Ceramic composites.
Production methods of FRP Composites (Pultrusion, filament winding, hand lay-up,
Autoclave/ Vacuum bag processes and Spray forming processes) and MMCs (Powder
metallurgy, Stir casting, Squeeze casting and In-situ methods. 05 Hours
REFERENCES:
Text Books
1. Materials Science & Engineering- An Introduction William D.Callister Jr. Wiley India Pvt.
Ltd.
2. Foundation of Material Science and Engineering, Smith, McGraw Hill
Reference Books
1. Introduction to Material Science for Engineering, James F. Shackel ford. Pearson,
Prentice Hall.
2. Materials Science & Engineering, V.Raghavan, Prentice Hall.
3. Mechanical Metallurgy, George.E.Dieter, McGraw Hill.
4. Material Science and Metallurgy, O P Khanna, Dhanpat Rai publications.
5. Physical Metallurgy Principles, Robert. E. Reed-Hill.

1. Material Science, R.D. Rawlings, CRC Press, 2004
(http://link.springer.com/book/10.1007%2F978-1-4899-6826-5)
2. Material Science and Engineering, V. Raghavan, PHI, 2004.
(http://phindia.com/bookdetails/materials-science-and-engineering-raghavan-v--
isbn-978-81-203-5092-2)
3. http://nptel.ac.in/courses/Webcoursecontents/IIScBANG/Material%20Science
/New_index1.html
4. http://www.intechopen.com/books/materials-science-advanced-topics
5. Material Science, S. L Kakani, Amit Kakani, New Age International Publishers
(https://iimtstudies.files.wordpress.com/2014/03/material-sciencekakani-2004.pdf)
5
MOOCs
1. https://legacy.saylor.org/me203/Intro/
2. https://courses.edx.org/courses/MITx/3.032x/3T2014/courseware
/fa156567e80a483ab833f2b1a581923c/8a344b60a6c04f8da5ebda9a0a7c402e/
COURSE OUTCOMES:
CO 1 Analyse the concepts of mechanical behaviour of materials and their testing.
CO 2 Apply the concepts of solid solutions, cooling curves and phase diagrams.
CO 3 Understand the concepts of Iron- Iron carbide equilibrium diagram and TTT diagrams.
CO 4 List and Discuss ferrous and non-ferrous materials and their heat treatment processes.
CO 5 Understand the various types, properties, applications and production methods of Composite
materials.

To set one question each from units 2, 3 and 5 and two questions each from units 1 and 4.
5

Name Strength Of Materials L T P S CIE SEE
Code 15ME3DCSOM 3 0 1 2 100 100
PRE-REQUISITES:
1. Engineering Mechanics - Statics
2. Engineering Mathematics - Calculus
SYLLABUS:
UNIT 1
Simple stress and strain: Introduction, stress, strain, mechanical properties of materials,
Linear elasticity, Hooke's Law and Poisson's ratio, Stress-Strain behaviour in Tension for
Mild steel and non-ferrous metals. Extension / Shortening of a bar, bars with cross sections
varying in steps, bars with continuously varying cross sections (circular and rectangular),
Principle of super position. Elongation due to self-weight for constant cross section, simple
shear stress, shears strain, elastic constants and their relations. Stress in composite section
subjected to external loads and temperature change, volumetric strain. 06 Hours
Compound stresses: Introduction, plane stress, stresses on inclined sections, principal

stresses and maximum shear stresses, Graphical Method - Mohr's circle for plane stress.
03 Hours
UNIT 2
Bending moment and Shear forces in beams: Introduction, Types of beams, loads and
reactions, shear forces and bending moments, rate of loading, sign conventions, relationship
between shear force and bending moments, shear force and bending moment diagrams for
different beams subjected to concentrated loads, uniformly distributed load, couple of
different types of beams. 05 Hours
UNIT -3
Bending and shear stresses in beams: Introduction, theory of simple bending,
assumptions in simple bending, relationship between bending stresses, radius of curvature
and bending moment, moment carrying capacity of a section, shearing stresses in beams,
shear stress across rectangular, circular. 05 Hours
Deflection of beams: Introduction, differential equation for deflection, equations for

deflections, slope and moments, double integration method for cantilever and simply
supported beams for point loads, UDL and Couple, Macaulay's method. 05 Hours
UNIT - 4
Torsion of circular shafts: Introduction, pure torsion, assumptions, derivation of torsional
equations, polar modulus, torsional rigidity / stiffness of shafts, power transmitted by solid
and hollow circular shafts. 05 Hours
6
UNIT - 5
Thick and Thin cylinders: Stresses in thin cylinders, Lame's equation for thick cylinders
subjected to internal and external pressures,Changes in dimensions of cylinder (diameter,
length and volume), Simple Numericals. 05 Hours
Columns and Struts: Introduction, Euler's formula for critical load of columns for different
end conditions, limitations of Euler's theory, Rankine's formula. Simple Numericals.
05 Hours
Self-Study: Students have to learn on their own, concepts related to the course suggested by
course-faculty. Students' work will be assessed by a committee for CIE.
REFERENCES:
Text Books
1. Engineering Mechanics of Solids, Egor.P.Popov, Pearson Edu.India, 2nd Ed 1998
2. Mechanics of Materials, K.V.Rao, G.C.Raju, Subhash Stores, First Edition, 2007
Reference Books
1. Mechanics of Solids, Mubeen, Pearson Edu.India, 2002
2. Strength of Materials, W.A.Nash, Schaum's Outline Series, Fourth Edition-2007
3. Mechanics of Materials, S.I.Units, Ferdinand Beer & Russell Johnstan, TATA
McGrawHill-2003
4. Strength of Materials, S.S.Bhavikatti, Vikas pub.House-Pvt.Ltd., 2nd Ed.2006
5. Mechanics of Materials F.P.Beer, E.R. Johnston, J.T.DeWolf and D.F. Mazurek,
McGraw Hill, ISBN: 978-0-07-339823-5
6. Mechanics of Materials, R.C.Hibbeler, Printice Hall, Pearson Edu., 2005

1. Statics and Strength of Materials, Shehata, 2nd edition, 1994.(http://www.astm.org/
DIGITAL_LIBRARY/JOURNALS /TESTEVAL/PAGES/JTE12637J.htm)
2. A Text book of Strength of Materials, R. K. Bansal, Laxmi Publications, 2010.
3. http://www.astm.org/DIGITAL_LIBRARY/JOURNALS/TESTEVAL/PAGE
S/JTE12637J.htm
4. http://www.freeengineeringbooks.com/Civil/Strength-of-MaterialBooks.php
MOOCs
1. https://www.edx.org/course/mechanical-behavior-materials-mitx-3-032x
2. https://mitopencourseware.wordpress.com/2013/02/27/new-mitx-mooc-2-01x-
elements-of-structures/

Two questions each to be set from Units 1 and 3 and one question from units 2, 4, and 5.
7
STRENGTH OF MATERIALS LAB
List of Experiments
PART-A
1. Tensile, Shear and Compression tests of metallic specimen using Universal Testing
Machine
2. Torsion test, Bending test on metallic specimen
3. Izod and Charpy test on various specimens
4. Brinell and Vicker's hardness test on various specimens
PART-B
1. Examination of different engineering materials. Identification of microstructures of Plain
Carbon Steel, Tool Steel, Gray Cast Iron, SG Iron, Brass, Bronze, Aluminium alloys and
composites (Preparation of specimen-demo).
2. Heat treatment: Annealing, Normalizing, Hardening and tempering of steel. Hardness
studies of heat treated samples (Demo).
3. Demo on Non-destructive tests such as: Magnetic crack detection and Dye penetration
testing to study the defects of casted and welded specimens.
COURSE OUTCOMES:
CO 1 Understand the basic concepts of stress and strain.
CO 2 Investigate various structural members subjected to different loading conditions.
CO 3 Evaluate cylindrical shafts subjected to torsional loads.
CO 4 Analyse cylindrical pressure vessels under various loadings.
CO 5 Determine mechanical properties of materials related to tensile, compression, torsion, impact, bending
and hardness.
CO 6 Identify and evaluate microstructures of different materials.
CO 7 Understand heat treatment and Non Destructive Testing concepts.
8
Name Foundry and Welding Technology L T P S CIE SEE

Code 15ME3DCFWT 3 0 1 0 100 100
PRE-REQUISITES:
1. Elements of Mechanical Engineering
2. Engineering Physics
SYLLABUS:
UNIT-1
Manufacturing process: Introduction to basic manufacturing, Classification of
manufacturing process, Applications.
Metal Casting: Introduction about metal casting, steps involved in making casting,
Advantages and limitations, Applications.
Pattern making: Functions of pattern, Classification of pattern, Different pattern materials,
various pattern allowances in design of pattern, Simple problems in design of pattern.
Mould making: Types of moulds, Mould making, Desirable properties of Sand mould.
Core making: Functions of cores, important factors in core design and making.
9 Hours
UNIT-2
Moulding sand ingredients: Types of base sand, Properties of base sand, Types of binders
and its functions, various types of additives and its functions.
Gating system: Concept of gating system, different types of gating systems, gating system
design, risering design, numericals on gating and risering design.
Solidification: Solidification of pure metal and alloy, Mechanisms of solidification, types of
nucleation, grain structures. Progressive and directional solidification, solidification
variables. Methods of achieving directional solidification
Defects in casting: Introduction, types of defects, causes and remedies. 11 Hours
UNIT- 3
Special casting processes: Shell moulding, investment casting, Gravity die casting,
Pressure die casting, Centrifugal casting, Slush casting, Continuous casting, Injection
moulding.
Melting Furnaces: Types of furnaces, constructional features & working of Cupola,
Resistance furnace, Electric Arc furnace, Induction furnace. 7 Hours
UNIT-4
Welding: Weldability, Different types of weld joints, TIG Welding & MIG Welding, Laser Beam
Welding, Friction stir welding, Explosive welding, Resistance welding, Thermit welding.
9
Metallurgical aspect of Welding: Metallurgical effects of welding, weld metal solidification,
formation of different weld zones, Weld cracking, Corrosion of weld, defects in welding &
remedies. 7 Hours
UNIT-5
Powder Metallurgy: Introduction to powder metallurgy, Preparation of powders
(Atomization, Electrolysis, and Granulation Process, Mechanical Alloying), Powder
Blending, Powder Compaction, Sintering. Finishing operations, application of powder
metallurgy products, advantages and limitations. 5 Hours
REFERENCES:
Text books
1. Foundry Technology, O.P. Khanna, Dhanpat rai publications (P)-2003 reprint.
2. Manufacturing Technology: Foundry, Forming and Welding, P N Rao, 2nd Edition
Tata Mc Graw-Hill publishing company Limited.
References
1. Manufacturing technology, Swaroop Kalpak Jain, Steuen R. Schmid, Pearson
Education Asia, 5th Ed.2006.
2. Principles of metal casting, Richard W Heine ,Carl R Loper, Philip C Rosenthal, Tata
McGraw-Hill, 2002.
3. Workshop Technology, Vol-1, H.K Hajara Choudhary, 12th Edition, MPP Publisher,
2001.
4. Welding Technology, O.P Khanna, Dhanpat Rai, 2001.
5. Manufacturing Process-1, K Radhakrishana, Sapna.
E-Books/ Web References

1. Principles of foundry technology, 4th edition,P L Jain, Tata McGraw Hill,2006.
(https://books.google.co.in/books?id=NOotk64Grx0C&printsec=frontcover&source=g
bs_ge_summary_r&cad=0#v=onepage&q&f=false)
2. Advanced Welding Processes technology and process control, John Norrish, Wood Head
Publishing,2006.
(http://www.elcoweld.com/files/editor/downloads/elmi/AWP1.pdf)
3. http://www.astm.org/DIGITAL_LIBRARY/STP/SOURCE_PAGES/STP494.htm
4. http://efoundry.iitb.ac.in/Academy/index.jsp
5. http://nptel.ac.in/courses/112107145/
Foundry and Sand Testing Lab component:

a) Lab exercises in Sand Testing Lab
b) One Model involving Sand Casting

SEE:Answer five full questions selecting one from each unit.
Two questions each to be set from unit 1 & 2 and One question each from unit 3, 4 & 5
10
Foundry and Sand Testing Lab
List of Experiments of lab component
Part A:
Testing of molding sand and core sand
1. Compression, shear and permeability tests on green sand specimen
2. Tension and bending tests on core sand specimen
3. Sieve analysis to find grain fineness number of base sand
4. Clay content test
Part B:
1. Use of foundry tools and other equipments
2. Preparation of moulds using two moulding boxes with and without Patterns (Split
pattern, Core boxes)
3. Production of metal component using sand casting
COURSE OUTCOMES:
CO 1 Understand fundamentals of foundry.
CO 2 Understand sand moulding processes and the design of gating systems and risering.
CO 3 Understand melting concepts and welding fundamentals.
CO 4 Understand metallurgical aspects of welding and fundamentals of powder metallurgy.
CO 5 Understand the importance of different test carried out on moulding sand and prepare casted
component.
11
Name Basic Thermodynamics L T P S CIE SEE

Code 15ME3DCBTD 3 1 0 0 100 100
PRE-REQUISITES:
1. Engineering Mathematics
3. Engineering Chemistry
SYLLABUS:
UNIT - 1
Introduction: Macroscopic and Microscopic approaches, Thermodynamic system: control
volume and control mass, properties, process and cycles, Homogeneous & Heterogeneous
systems, Thermodynamic Equilibrium, Quasi-static process, pure substance, Concept of
continuum.
Temperature: Zeroth Law of Thermodynamics, Measurement of Temperature, Reference
points, Ideal gas Temperature, Celsius Temperature scale and International Practical
Temperature scale.
Work & Heat: Work transfer, pdV-work or displacement work, different forms of work
transfer, Net work done by a system, Heat transfer-A path function, Specific heat and Latent
heat. 10 hours
UNIT 2
First Law of Thermodynamics: For a process, applied to closed and open systems
undergoing a cycle, Steady Flow Energy Equation (SFEE). Enthalpy, Specific heat at
constant volume, and at constant pressure, Energy of an isolated system, PMM1 and
Limitations of the First Law. 06 hours
UNIT 3
Second Law of Thermodynamics: Cyclic Heat engine, Kelvin-Planck and Clausius
statements, Refrigerator and Heat pump, Equivalence of Kelvin-Planck and Clausius
statements, Reversibility and Irreversibility, Causes for Irreversibility, Reversed Heat
engine, Carnot's Theorem, Absolute Thermodynamic Temperature scale, Efficiency of the
Reversible heat engine, Equality of Ideal gas Temperature & Kelvin Temperature.
06 hours
Entropy: Introduction, Two reversible adiabatic paths cannot interact each other, Clausius
Theorem, The property of Entropy, Principle of Caratheodory, Clausius Inequality, Entropy
change in reversible and Irreversible process, Entropy principle, Entropy generation in a
12
closed system and open system, First & Second Laws combined relations, Reversible
adiabatic work in a steady flow system. 05 hours
UNIT 4
Real and ideal gases: Introduction; Vander Waal's Equation and its constants in terms of
critical properties, law of corresponding states, compressibility factor and chart. Ideal gas;
equation of state, internal energy and enthalpy as functions of Temperature, universal and
particular gas constants, specific heats, perfect and semi-perfect gases. Evaluation of heat,
work, change in internal energy, enthalpy and entropy in various quasi-static processes.
07 hours
UNIT 5
Exergy Analysis: Available and unavailable energy, concept of availability, availability of
heat source at constant and variable Temperatures, Availability for non-flow and steady flow
systems, Helmholtz and Gibbs function, irreversibility and second law efficiency.
05 hours
REFERENCES:
Text Books
1. Basic and Applied Thermodynamics, P. K. Nag, 2nd Edition, Tata McGraw Hill, 2009
2. Thermodynamics: An Engineering Approach, Yunus A. Cengel and Michael A. Boles, 7th
Edition, Tata-McGraw hill Pub, 2011.
Reference Books
1. Fundamentals of Thermodynamics, Gordon J. VanWylan & Richard E. Sonntagg, 7th
Edition, Wiley Eastern Ltd, 2009.
2. Engineering Thermodynamics, Rajput, 4th Edition, Laxmi Publications, 2010
3. Engineering Thermodynamics, J.B. Jones and G.A. Hawkins, John Wiley and Sons.
4. Thermo Dynamics, S.C.Gupta, 1st Edition, Pearson Edu.Pvt.Ltd., 2005.
5. Engineering Thermodynamics, Auchutan, 2nd Edition, Phi Learning publications, 2009.
6. Elements of heat Engines (Vol. I, II, III), R.C. Patel and C.J. Karamchandani, Acharya
Publications, 2010,
E-Books/Web References
1. Engineering Thermodynamics, Achuthan, 2nd Edition, Phi Learning, 2009
2. Fundamentals of Engineering Thermodynamics, Rathakrishnan, 2nd Edition, Phi
Learning, 2005
13
MOOCs
1. https://www.coursera.org/course/introthermodynamics
2. https://www.iitbombayx.in/courses/IITBombayX/ME209xA15
/2015_T1/about
COURSE OUTCOMES:
CO 1 Understand the fundamentals concepts of system, control volume, property, state, process & cycle.
CO 2 Understand and analyse the concept of work, heat and the relationship between them.
CO 3 Understand feasibility of the process using Second law and Entropy.
CO 4 Understand and analyse the role of Real and Ideal gases in Energy exchanges.
CO 5 Understand the concept of Availability & Irreversibility.

Two questions each to be set from units 1 & 3 and one question each
from units 2, 4 & 5.
14
Name Fluid Mechanics L T P S CIE SEE

Code 15ME3DCFME 3 0 1 2 100 100
PRE-REQUISITES:
1. Vector Calculus
2. Engineering Mechanics
SYLLABUS:
UNIT 1
Fluid Pressure and its Measurements: Concept of continuum, Newton's law of viscosity,
Pascal's law, hydrostatic Law, manometry (simple, differential, inverted and inclined
manometers). 04 Hours
UNIT - 2
Hydrostatic Forces on surfaces: Concepts of center of pressure along a horizontal plane,
vertical plane and inclined plane surface submerged in static fluid.
Buoyancy and Flotation: Buoyancy, center of buoyancy, meta center and meta centric height
(analytical method). 04 Hours
UNIT -3
Fluid Kinematics: Types of flows,Eulerian and Lagrangian representation, velocity and
acceleration fields, stream lines, streak lines, time line and path lines, material derivative,
linear motion and deformation, angular deformation, vorticity, strain rate. 06 Hours
Fluid Dynamics: Continuity equation in 3D (cartesian coordinate only), Newton's second

law along a streamline and normal to streamline, Euler equation of motion and reduction to
Bernoulli equation, venturi meter, orifice meter and pitot tube, Navier stokes equation.
08 Hours
UNIT 4
Impact of jets: Force exerted on stationary and moving plates- vertical, inclined and curved
(symmetrical and unsymmetrical) 06 Hours
Viscous flow through pipes: Major and minor losses, Hagen poiseuille equation
07 Hours
UNIT 5
Dimensional Analysis: Rayleigh's method, Buckingham theorem, dimensionless numbers
(Reynolds Number, Mach number, Froude Number, Weber's Number, Knudsen Number.
04 Hours
15
REFERENCES:
Text Books
1. Fundamentals of Fluid Mechanics by Munson, Young, Okiishi, Huebsch, 6th Edition,
Wiley publications, 2009.
2. Fluid Mechanics-Fundamentals & Applications by Yunus A Cengel and John A
Cimbala, 2ndEdition (Special Indian Edition), Tata McGraw Hill, 2010.
Reference Books
1. Fluid Mechanics by Frank M White, 7th Edition, McGraw Hill Publications, 2011.
2. Fluid Mechanics, Hydraulics and Fluid Machines by Ramamrutham, Dhanpat Rai
Publications.
3. Introduction to Fluid Mechanics and Fluid Machines by S K Som, Gautam Biswas and S
Chakraborty, 3rd Edition, McGraw Hill Publications, 2011.
4. Introduction to Fluid Mechanics by Fox and MacDonald, 8th Edition, Wiley India, 2013.
E-Books/ Web References

1. Fluid Mechanics, Pijush K Kunda and Ira M Cohen, 5th Edition, Elsevier, 2011.
2. Fluid Mechanics Fundamentals and Application, Yunus Cengel and John Cimbala,
Kindle Edition.
5. http://www.efluids.com/
MOOCS
1. http://www.mooc-list.com/course/fluid-mechanics-saylororg
2. https://legacy.saylor.org/me201/Unit01/

FLUID MECHANICS LAB

Part A
1. Determination of Coefficient of Friction of flow through a pipe.
2. Determination of Minor losses in the pipe.
3. Calibration of flow measuring devices.
4. Discharge measurement using Orifice, Nozzle, Venturi meter and V-notch.
Part B
5. Pressure distribution on symmetrical and cambered airfoil
6. Pressure distribution on cylinder and Sphere
7. Velocity measurement using Pitot static tube.
8. Coefficient of Lift and Drag on streamlined and bluff bodies
9. Flow Visualization on airfoil.
16
COURSE OUTCOMES:
CO 1 Understand the concept of fluid and measure the static forces of the fluids.
CO 2 Understand and apply the concepts of pressure distribution and buoyancy.
CO 3 Understand and apply Newton's law of motion applied to fluid element & pressure measuring devices.
CO 4 Understand the concepts of laminar and turbulent flow.
CO 5 Understand the concept of dimensional analysis and usage of dimensional numbers.
17
IV Semester Syllabus
Name Engineering Mathematics -4 L T P S CIE SEE

Code 15MA4GCMAT 3 0 0 0 100 100
PRE-REQUISITES: Trigonometric formulas, methods of differentiation, methods of

integration, partial derivatives. Basic concepts in Probability-addition theorem, conditional
probability, Bayes' theorem, discrete random variable, Binomial distribution.
SYLLABUS:
UNIT-1
Numerical Methods
Solution of algebraic and transcendental equations: Newton-Raphson method.Finite
Differences and interpolation: Forward differences, backward differences.Newton-Gregory
forward interpolation formula, Newton-Gregory backward interpolation formula, Lagrange's
interpolation formula, Lagrange's inverse interpolation. Numerical integration: Simpson's
1/3rd, 3/8th rule, Weddle's rule. Numerical solution of ordinary differential equations: Euler's
modified method, Runge-Kutta method of fourth order.
Applications: Application of numerical methods to engineering problems.
Suggested Reading: Milne's method to solve ordinary differential equations. Solution of
simultaneous differential equations by Runge-Kutta method of fourth order.7 hours
UNIT-2
Numerical Solution of Partial Differential Equations
Finite-Difference formulas to partial derivatives.
Applications: Solution of one-dimensional heat equation using 2-level formula and Schmidt
explicit formula and Crank-Nicolson two-level implicit formula. Solution of one-dimensional
wave equation using explicit three level formula and implicit scheme. 8 hours
UNIT-3
Complex Analysis 1
Function of a complex variable, limits, continuity and differentiability of a complex valued
function, Analytic functions, properties of analytic functions, Cauchy-Riemann equations
in cartesian and polar form, construction of analytic functions by Milne-Thomson method,
a2
Conformal mapping - Transformations - w= z2 and w =z + (
z 0), Bilinear transformations.
z
Suggested Reading: Standard transformations w =
c+
z, w = cz, w =
1 z,
properties of bilinear transformations 7 hours
18
UNIT-4
Complex Analysis 2
Complex integration: Line integral, Problems on line integral, Cauchy's theorem, Cauchy's
integral formula.
Complex series: Taylor's, Maclaurin's and Laurent's series (without proof).
Zeros,Poles and Residues: Residue theorem (without proof).Evaluation of real definite
integrals using residues.
Suggested Reading: Power series- radius of convergence. Problems on Taylor's and

Maclaurin's series. Removable and essential singularities.
Applications: Use of harmonic function to a heat transfer problem. 7 hours
UNIT-5
Statistics and Probability
Curve fitting Principle of least squares, fitting a straight line, fitting of a parabola, fitting of
exponential curves of the form y = a bx , y =
aebx Correlation and regression.
Probability distributions: Discrete distribution - Poisson distribution. Continuous
distribution- normal distribution.
Suggested Reading: Fitting the curve y = a xb , exponential distribution and uniform
distribution. 7 hours
Mathematics Lab
Newton-Raphson method
Numerical integration
Solution of ordinary differential equations
Solution of one dimensional heat and wave equation.
Curve fitting for a given data
Correlation and regression for a bivariate distribution.
Probability distributions.
REFERENCES:
Text Books
1. Advanced Engineering Mathematics, R.K. Jain, S. R. K. Iyengar, 4th edition, 2014,
Narosa Publishers.
2. Higher Engineering Mathematics, B.S. Grewal, 40th edition, 2007, Khanna Publishers.
Reference Books
1. Advanced Modern Engineering Mathematics, Glyn James, 3rd edition, 2004, Pearson
Education.
2. Advanced Engineering Mathematics, Erwin Kreyszig, 10th edition, vol.1, vol. II, 2014,
Wiley-India
3. Higher Engineering Mathematics, B.V. Ramana, 2007, Tata McGraw Hill.
4. Numerical methods for Scientific and Engineering Computation, M. K. Jain, S.R. K
Iyengar, R. K. Jain, 5th edition, 2008, New Age International (P) Limited Publishers.

1. Engineering Mathematics, K. A. Stroud, Dexter J. Booth, Industrial Press,
19
2001http://books.google.co.in/books/about/Engineering_Mathematics.html?id=FZn
cL-xB8dEC&redir_esc=y.
2. Advanced Engineering Mathematics, P. V. O'Neil, 5th Indian reprint, 2009, Cengage
learning India Pvt. Ltd.
3. http://ocw.mit.edu/courses/mathematics/ (online course material)
MOOCs
1. http://nptel.ac.in/courses.php?disciplineId=111
2. https://www.khanacademy.org/
3. https://www.class-central.com/subject/math (MOOCS)
COURSE OUTCOMES:
CO 1 Calculate numerical solutions of algebraic equations, transcendental equat ions and ordinary differential
equations.
CO 2 Compute solution of one dimensional heat and wave equation using finite difference techniques.
CO 3 Construct analytic functions and evaluate real and complex integrals.
CO 4 Apply the principles of least squares to fit a straight line, parabolic and exponential curve for a given data.
CO 5 Estimate the relation between two variables and perform regression analysis.
CO 6 Apply the basic principles of probability and probability distributions.

To set one question each from units 2, 3, 5 and two questions each from units 1 & 4.
20
Name Applied Thermodynamics L T P S CIE SEE

Code 15ME4DCATD 3 0 0 0 100 100
PRE-REQUISITES:
Basic Thermodynamics
SYLLABUS:
UNIT 1
Gas Power cycles:
Carnot cycle, Air standard cycles: Otto cycle, Diesel cycle and Dual cycle, Brayton cycle.
06 hours
UNIT - 2
Pure substances: Mechanism of steam formation: Sub-cooled liquid, saturated liquid,
mixture of saturated liquid and vapor, saturated vapor and superheated vapour states of a
pure substance with water as example, Enthalpy of change of phase (Latent heat), Dryness
factor (quality), representation in P-T, P-V, T-S and H-S diagrams. Steam tables, High
pressure Boilers: Benson Boiler, Lamont Boiler, Velox Boilers (process diagram only)
05 hours
Vapour Power cycles: Rankine Cycle, Actual Vapour Cycle processes, Reheat cycle, Ideal
Regenerative cycle, Regenerative cycle. 06 hours
UNIT 3
Refrigeration : Reversed Heat engine cycle, Vapour Compression refrigeration cycle, Vapor
Absorption refrigeration cycle, Heat pump system, Gas cycle refrigeration (only Reversed
Brayton cycle), refrigerant properties, Standard Refrigerants. 06 hours
Psychrometry: Atmospheric air, psychrometric properties; Dry bulb Temperature, wet bulb
Temperature, dew point Temperature, partial pressures, specific and relative humidity and
the relation between the two Enthalpy and adiabatic saturation Temperature. Construction
and Use of psychrometric chart, Analysis of various processes: heating, cooling,
dehumidifying and humidifying and adiabatic mixing of stream of moist air. 06 hours
UNIT 4
Nozzles and Diffusers: Types and utility of nozzles, Flow of steam through nozzles, Effect of
friction, Nozzle efficiency, Critical pressure conditions for maximum discharge. First law
applied to Nozzles and diffusers, h-s and T-S plots on Nozzles 05 hours
21
UNIT 5
Reciprocating compressors: Operation of a single stage reciprocating compressor, Work
input through p-v diagram and steady state steady flow analysis. Effect of clearance and
volumetric efficiency. Adiabatic, isothermal and mechanical efficiencies. Multi-stage
compressor, saving in work, optimum intermediate pressure, inter-cooling: perfect and
imperfect, minimum work for compression. 05 hours
REFERENCES:
Text Books
1. Basic and Applied Thermodynamics, P .K. Nag, 2nd Edition, Tata McGraw Hill, 2009
2. Thermodynamics: An Engineering Approach, Yunus A. Cengel and Michael A. Boles, 7th
Edition, Tata-McGraw hill Pub, 2011.
Reference Books
1. Fundamentals of Thermodynamics, Gordon J.VanWylan & Richard.E.Sonntagg, 7th
Edition, Wiley Eastern Ltd, 2009.
2. Engineering Thermodynamics, Rajput, 4th Edition, Laxmi Publications pvt ltd., 2010
3. Engineering Thermodynamics, J.B. Jones and G.A.Hawkins, John Wiley and Sons.
4. Thermo Dynamics, S.C.Gupta, 1st Edition, Pearson Edu.Pvt.Ltd., 2005.
5. Engineering Thermodynamics, Auchutan, 2nd Edition, Phi Learning publications, 2009.
6. Elements of heat Engines (Vol I, II, III), R.C. Patel and C.J. Karamchandani, Acharya
Publications, 2010,
E- Books /Web References

1. Engineering Thermodynamics, Achuthan, 2nd Edition, Phi Learning, 2009
2. Fundamentals of Engineering Thermodynamics, Rathakrishnan, 2nd Edition, Phi
Learning, 2005
3. http://www.nptel.ac.in/syllabus/112106133/
4. http://www.taftan.com/thermodynamics/
5. http://lorien.ncl.ac.uk/ming/dept/swot/thenotes.htm
MOOCs
1. https://www.coursera.org/course/introthermodynamics
2. https://www.edx.org/course/thermodynamics-iitbombayx-me209-1x
3. https://legacy.saylor.org/me103/Intro
22
COURSE OUTCOMES:
CO 1 Understand the thermodynamic cycles to use for a given application and source of heat
CO 2 Develop ability to plot P -T and P -V diagrams of pure substance and explain the influence of Temperature
limits on performance of cycles.
CO 3 Analyze problems of practical relevance pertaining to concepts of refrigeration & air conditioning
CO 4 Understand and analyse the working of nozzle & diffuser.
CO 5 Analyze the concepts and functioning of reciprocating compressors and their performance.

To set one question each from units 1, 4 and 5 and two questions each from units 2
and 3.
23
Name Kinematics of Machines L T P S CIE SEE

Code 15ME4DCKOM 3 0 0 1 100 100
PRE-REQUISITES:
SYLLABUS:
UNIT 1
Introduction: Definitions: link or element, kinematic pairs, degrees of freedom, Grubler's
criterion (without derivation), kinematic chain, mechanism, structure, mobility of
mechanism, Grashoff's criterion, inversion, machine.
Kinematic Chains and Inversions: Inversions of four bar chain; single slider crank chain and
double slider crank chain.
Mechanisms: Quick return motion mechanisms - Whitworth mechanism, crank-&-slotted
lever mechanism, straight line mechanisms Peaucellier's mechanism, Tchebicheff
mechanism, intermittent motion mechanisms Geneva mechanism, ratchet-&-pawl
mechanism; toggle mechanism; Davis & Ackerman steering gear mechanism09 Hours
UNIT 2
Velocity & Acceleration Analysis of Mechanisms (Graphical Methods) Velocity and
acceleration analysis of four bar mechanism and slider crank mechanism by vector
polygons: relative velocity and acceleration of particles in a common link, relative velocity
and accelerations of coincident particles on separate links Coriolis component of
acceleration. Angular velocity and angular acceleration of links, velocity of rubbing.
10 Hours
UNIT 3
Velocity Analysis by Instantaneous Center Method: Definition, Kennedy's theorem,
determination of linear and angular velocities using instantaneous center method.
Klein's Construction: Analysis of velocity and acceleration of single slider crank
mechanism. 03 Hours
Spur Gears: Gear terminology, law of gearing, characteristics of involute action, path of
contact, arc of contact, contact ratio, interference in involute gears, methods of avoiding:
interference, backlash, comparison of involute and cycloidal teeth. 04 Hours
UNIT 4
Gear Trains: Simple gear trains, compound gear trains for large speed reduction, epicyclic
gear trains, algebraic and tabular methods of finding velocity ratio of epicyclic gear trains.
Tooth load and torque calculations in epicyclic gear trains. 05 Hours
Unit 5
Cams: Types of cams, types of followers, displacement, velocity and acceleration time curves
24
for cam profiles. disc cam with reciprocating follower having knife-edge, roller and flat-faced
follower, disc cam with oscillating roller follower, follower motions including shm, uniform
velocity, uniform acceleration and retardation and cycloidal motion. 08 Hours
REFERENCES:
Text Books
1. Theory of Machines,Rattan S.S, 3rd Edition, 2009, Tata McGraw-Hill Publishing Company
Ltd.,
2. Theory of Machines and Mechanisms, P.L.Ballaney, Khanna Publications, - 2001
Reference Books
1. Theory of Machines & Mechanisms , Uickers, J.J., Pennock G.R. &Shigley J.E, SI Edition,
3rd Edition, 2009 OXFORD University Press
2. Theory of Machines, Thomas Bevan, 3rd Edition, 2010, Pearson Education Ltd.
3. Theory of Mechanisms and Machines, Amitabha Ghosh & Ashok Kumar Mallik, 3rd
Edition, 2006, East West Press.

1. Robt. F. McKay, The Theory of Machines
(https://archive.org/details/theoryofmachines00mckarich)
2. Theory of Machines, Sadhu Singh, 3rdEdition. 2011, Pearson,Kindle Edition
http://www.cs.cmu.edu/~rapidproto/mechanisms/tablecontents.html
MOOCs
1. Dynamics* (https://www.edx.org/course/dynamics-mitx-2-03x#!)
2. NPTEL Course: Kinematics of Machines
(http://nptel.ac.in/courses/112104121/1)
*Note: This MOOC is on an advanced topic, but contains some basic concepts related to this
course.
COURSE OUTCOMES:
CO 1 Apply knowledge of fundamentals of kinematics and common mechanisms.
CO 2 Analyze graphically, velocity and acceleration in various four bar mechanisms.
CO 3 Compute various parameters of gear teeth for different gear profiles.
CO 4 Design gear trains for power transmission.
CO 5 Synthesize cam profiles for different applications.

25
Name Design of Machine Elements - I L T P S CIE SEE

Code 15ME4DCDM1 3 1 0 0 100 100
PRE-REQUISITES:
2. Strength of Materials
3. Engineering Materials
SYLLABUS:
UNIT 1
Introduction: Definitions: normal, shear, biaxial and triaxial stresses, Stress tensor,
Principal stresses. Engineering materials and their mechanical properties. Stress-strain
diagrams, Stress Analysis, Design considerations: Codes and Standards. 5 Hours
Design for Static & Impact strength: Static loads and factor of safety. Theories of failure:
Maximum normal stress theory, Maximum shear stress theory, Distortion energy theory;
Failure of brittle materials, Failure of ductile materials. Stress concentration, Determination
of stress concentration factor.
Impact strength: Introduction, Impact stresses due to axial & bending load.
Consideration of creep and thermal stresses in design. 7 Hours
UNIT 2
Design for Fatigue Strength: Introduction- S-N Diagram, Low cycle fatigue, High cycle
fatigue, Endurance limit, Endurance limit modifying factors: size effect, surface effect,
Stress concentration effects; Fluctuating stresses, Goodman's and Soderberg's relationship;
Stresses due to combined loading. 8 Hours
UNIT 3
Design of Shafts: Torsion of shafts, design for strength and rigidity with steady loading,
ASME & BIS codes for power transmission shafting, shafts under fluctuating loads and
combined loads. 7 Hours
Design of Keys & Cotter Joints: Keys: Types of keys, Design of keys and cotter joints,
Design of splines.
Couplings: Design of Flange Couplings, Bush and Pin type flexible coupling. 7 Hours
UNIT 4
Riveted and Welded Joints: Types, rivet materials, failures of riveted joints, Joint
efficiency, Boiler joints, Tank and Structural joints, Riveted Brackets. Welded Joints: Types,
strength of butt and fillet welds. 9 Hours
UNIT 5
Threaded Fasteners: Stresses in threaded fasteners, Effect of initial tension, Design of
threaded fasteners under static, dynamic loads. 3 Hours
26
Power Screws: Mechanics of power screw, Stresses in power screws, efficiency and self-
locking, Design of power screw. 5 Hours
REFERENCES:
Data Handbooks (allowed for reference during examinations also):
1. Machine Design Databook,K. Lingaigh, 2nd Edition, McGraw Hill Education, 2010
2. Design Data Hand Book by K. Mahadevan and K. Balaveera Reddy, CBS Publication, 4th
Ed. 2013
Textbooks
1. Mechanical Engineering Design: Joseph E Shigley and Charles R. Mischke. McGraw Hill
International edition, 6th Edition 2003.
2. Design of Machine elements: V.B. Bhandari, Tata McGraw Hill Publishing Company Ltd.,
New Delhi, 2nd Edition 2010.
Reference Books
1. Machine Design: Robert L. Norton, Pearson Education Asia, 2001.
2. Design of Machine Elements: M. F. Spotts, T. E. Shoup, L. E. Hornberger, S. R. Jayaram
and C. V. Venatesh, Pearson Education, 2006.
3. Machine Design: Hall, Holowenko, Laughlin (Schaum's Outlines Series) Adapted by S. K.
Somani, Tata McGraw Hill Publishing Company Ltd., New Delhi, Special Indian Edition,
2008.
4. Fundamentals of Machine Component Design: Robert C. Juvinall and Kurt M Marshek,
Wiley India Pvt. Ltd., New Delhi, 3rd Edition, 2007.
5. Design of Machine Elements-1: J.B.K. Das & P.L. Srinivasa Murthy, Sapna Book House,
VII Edition, June, 2012.
6. Design data: Data Book of Engineers by PSG college-Kalaikathir Achchagam
Coimbatore, 2012.
1. Machine Design, Robert L. Norton, 5/e, e-Textbook, ISBN-10: 0133369048, ISBN-13:
9780133356717, 2014.
2. Shigley's Mechanical Engineering Design (Smartbook), Richard Budynas and Keith
Nisbett, 10/e, e-Textbook, ISBN-13: 978-1259241222 ISBN-10: 0073398209, 2014
4. http://www.astm.org/
MOOCs
http://freevideolectures.com/free-college-courses-online/#MechanicalEngg
27
COURSE OUTCOMES:
CO 1 Apply concepts of mechanics of materials to estimate the stresses in a machine element and predict failure
of components based on theories of failure
CO 2 Understand fatigue failure in machine elements and factors affecting it
CO 3 Design shafts, keys, splines and couplings power transmission
CO 4 Design cotter, riveted & welded joints
CO 5 Design power screws and threaded fasteners

To set one question each from Units 2, 4 & 5 and two questions each from Units 1 & 3.
28
Name Machine Tools and Machining L T P S CIE SEE

Code 15ME4DCMTM 3 0 1 2 100 100
PRE-REQUISITES:
1. Elements of Mechanical Engineering
SYLLABUS:
UNIT 1
Theory of Metal Cutting: Single point cutting tool nomenclature, Merchants circle
diagram, analysis and simple problems. Shear angle relationship, tool wear and tool failure,
tool life, effects of cutting parameters on tool life, tool failure criteria, Taylor's tool life
equation. 06 hours
Cutting tool materials: Desired properties, types of cutting tool materials HSS, carbides
coated carbides, ceramics, cutting fluids: Desired properties, types and selection. Heat
generation in metal cutting, factors affecting heat generation, heat distribution in tool and
work, measurement of tool tip temperature. 06 hours
UNIT-2
Production Lathe: Classification of Lathes, Specification, Engine lathe, Capstan & Turret
lathe - constructional features, tool layout, tool & work holding devices and attachments.
Lathe operations. 05 hours
Shaping, Slotting and Planning Machines Tools: Classification, constructional features of

Shaper, Slotter, Planer. Driving mechanisms of Shaper, Slotter and Planer. Operations done
on Shaper, Planer & Slotter. Difference between shaping and planning operations.
06 hours
UNIT-3
Drilling Machines: Classification, constructional features, drilling & related operations,
types of drill & drill bit nomenclature, drill materials. Calculation of machining time
Milling Machines: Classification, constructional features, milling cutters nomenclature,
milling operations, up milling and down milling concepts. Calculation of machining time.
Indexing: Simple, compound, differential and angular indexing calculations. Simple
numerical on indexing. 06 hours
29
UNIT-4
Broaching machines: Classification, Construction and principle of operations
Grinding, Lapping and Honing machines: Types of abrasives, bonding process,
classification, constructional features (cylindrical and surface grinding, centre less
grinding), selection of grinding wheel. Mounting and balancing of grinding wheel.
Lapping and Honing: Principles of operation, construction, applications 05 hours
UNIT-5
Non-traditional machining processes: Principle, equipment, operation & applications of
Ultrasonic Machining, Abrasive Water Jet Machining, Electro Discharge Machining, Electro
Chemical Machining, Laser Beam Machining, Plasma Arc Machining. 04 hours
CNC Machine Tools: Introduction to CNC machines, Construction and working of CNC
milling centre,CNC Turning centre, Advantages and applications. 02 hours
Self-Study:Students have to learn on their own, concepts related to the course suggested by
REFERENCES:
Text books
1. Workshop technology, Hazara Choudhry,Vol-II , Media Promoters & Publishers Pvt ltd
2004
2. Production Technology, R.K Jain, Khanna Publications, 2003
Reference Books
1. Production Technology, HMT, Tata McGraw Hill, 2001.
2. Fundamentals of Metal machining and machine tools by G. Boothroyd, McGraw Hill,
2000
3. Manufacturing Science by Amitabha Ghosh and Malik, affiliated East west press,
2003.
E-Books/ Web references

1. Fundamentals of machining and machine tools,3rd edition, Geoffrey Boothroyed and
Winston A.Knight, Taylor & Francis Group,2006
(Link:https://books.google.co.in/books?id=Y0cRCFalmekC&printsec=frontcover&sour
ce=gbs_ge_summary_r&cad=0#v=onepage&q&f=false)
2. Nontraditional Machining Processes, J. Paulo Davim, Aveiro, Portugal, February 2013
(Link:http://www.springer.com/us/book/9781447151784http://nptel.ac.in/courses
/112105127/)
3. http://www.astm.org/DIGITAL_LIBRARY/MNL/SOURCE_PAGES/
MNL11.htm
4. http://www.astm.org/DIGITAL_LIBRARY/JOURNALS/COMPTECH
/PAGES/CTR10654J.htm
30
MOOCs

Answer FIVE full questions, each of 20 marks.
To set two questions each from Units 1 and 2 and one question each from units 3, 4, and 5.
MACHINE TOOLS AND MACHINING - LAB
List of Experiments
One Model each involving

a) Lathe operations
b) Milling operations
c) Shaping operation
Part A:
a) Preparation of one model on lathe involving plane Turing, taper turning, Step
turning, facing, convex shape turning, external thread cutting, V-thread and square
thread.
Part B
b) Cutting of V-groove using a shaper, cutting of spur gear teeth, Helical gear using
milling machine.
CO 1 Understand the fundamentals of metal cutting and selection of cutting tools and materials.
CO 2 Understand the constructional features and working of various machine tools.
CO 3 Understand the basic and super finishing operations.
CO 4 Compute machining time for various machining operations.
CO 5 Understand the principles and operations of Non-conventional machining processes.
CO 6 Produce simple components using various machine tools.
31
Name Mechanical Measurements & Metrology L T P S CIE SEE

Code 15ME4DCMMM 3 0 1 1 100 100
PRE-REQUISITES:
2. Engineering Mathematics
SYLLABUS:
UNIT-1
Introduction
Introduction to metrology &measurements, definition and objectives and classification of
metrology, standards of length- wave length standard, sub division of standards.
02 Hours
Systems of Limits, Fits & Tolerancing
Definition of tolerance, tolerance specification in assembly, principle of interchangeability
and selective assembly, limits of size, Indian standards, concepts of limits of size and
tolerances, cost v/s tolerances, compound tolerances, accumulation of tolerances,
definition of fits, types of fits and their designation (IS 919-1963), Geometrical Dimensioning
and Tolerancing (GD&T), hole basis system, shaft basis system, simple problems.
07 Hours
Gauges
Classification of gauges, Taylor's principle, design of GO, NO GO gauges, wear allowance
on gauges, types of gauges- plain plug gauges, ring gauges, snap gauge, limit gauge,
simple problems. 02 Hours
UNIT-2
Comparators
Introduction to comparators, classification, characteristics, systems of displacement
amplification in mechanical comparators, Reed type, Sigma comparator, Zeiss ultra
optimeter, Solex air gauge, ultrasonic gauges, LVDT. 03 Hours
Line & End Standards

Line and end standard, slip gauges, wringing phenomena, numerical problems on slip
gauges. 04 Hours
Angular Measurements
Bevel protractor, sine bar, angular gauges, numerical on building of angles.
03 Hours
32
UNIT-3
Measurements & Measurement Systems
Definition, generalized measurement system, accuracy, precision, calibration, threshold,
sensitivity, hysteresis, repeatability, linearity, loading effect, system-response-time delay,
errors in measurement. 02 Hours
Transducers Intermediate & Terminating Devices
Primary & secondary transducers, classification, advantages, introduction to mechanical
and electrical amplification, terminating devices, mechanical oscillographs, XY plotters.
02 Hours
UNIT-4
Force, Torque & Pressure Measurements
Working principle of analytical balance, proving ring, pronybrake, hydraulic dynamometers,
Pirani gauge, Mcleod gauge, Bridgeman gauge.
03 Hours
Temperature & Strain Measurements
Resistance thermometer, thermocouple laws of thermocouple, materials used for
construction, optical pyrometer, electrical strain gauge, Wheatstone bridge for strain
measurement. 03 Hours
UNIT-5
Measuring Machines
Universal measuring machine, profile projector, tool maker's microscope, co-ordinate
measuring machine and types, machine vision, autocollimator, laser interferometer.
04 Hours
Metrology for Nano Measurements
Clean room technology, scanning electron microscopy, transmission electron microscopy,
atomic force microscopy, confocal microscopy, focused ion beam, photoelectron
spectroscopy, x-ray diffraction (working principles with block diagrams for all the concepts
in this unit with advantages and limitations). 05 Hours
REFERENCES:
Text Books
1. Mechanical Measurements, Beckwith Marangoni and Leinhard, Pearson Education, 6th
Ed., 2006.
2. Engineering Metrology, R. K Jain, Khanna Publishers, Twentieth Edition 2008.
3. Nano: The Essentials, Understanding Nano Science and Technology, by T Pradeep, Tata
McGraw Hill Publishing 2009.
4. Measurement Systems, Applications & Design, by Ernest O. Doebelin, Fourth
Edition1990.
33
Reference Books
1. Engineering Metrology, I C Gupta, Dhanpat Rai Publications, Delhi
2. Mechanical Measurements and Instrumentation, Er. R K Rajput, S K Kataria & Sons
Publications, 2012
1. Cleanroom Technology, FESTO world wide
(http://www.festo.com/net/SupportPortal/Files/8842/HB_CleanRoom_en.pdf)
2. Nanometrology, European Nanotechnology Gateway, Eighth Nanoforum Report
(http://nanoparticles.org/pdf/nanometrology.pdf)
3. NPTEL course on Metrology & Measurements
Link: http://nptel.ac.in/courses/112106138/
4. MIT Open courseware Lecture: Metrology, shot noise and Heisenberg limit
Link: http://ocw.mit.edu/courses/physics/8-422-atomic-and-optical-physics-ii-
spring-2013/video-lectures/lecture-7-metrology-shot-noise-and-heisenberg-limit-
part-1/

Answer FIVE full questions, each of 20 marks
Two questions each to be set from units 1 and 2 and one question each from units 3, 4, and 5.
MECHANICAL MEASUREMENTS & METROLOGY LAB
Part A: Metrology
1. Calibration of line and end standards equipment using slip gauges.
2. Calibration of pressure gauge
3. Calibration of load cell
4. Calibration of LVDT
5. Calibration of thermocouple
Part B
1. Measurement of angles using sine-bar, sine-center and bevel protractor
2. Measurement of screw thread using two wire and three wire method
3. Measurement of surface roughness using Talysurf and mechanical comparator
4. Measurement of gear tooth profile using gear tooth vernier
5. Measurement using optical profile projector and toolmaker's microscope
6. Measurements of alignment using autocollimator (Demo)
7. Use of strain gauge for determining elasticity in specimen.
34
COURSE OUTCOMES:
CO 1 Understand the various standards of measurements and usage of different measuring devices.
CO 2 Understand the system of limits, fits, tolerances and gauging.
CO 3 Understand the measurement systems and transducing elements and intermediate devices.
CO 4 Understand the principles and measurement of various phenomena like force, torque, pressure,
temperature and strain.
CO 5 Understand the application of measurement systems and nano measurements principles.
CO 6 Demonstrate calibration of various physical parameters and phenomena.
35

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BMS COLLEGE OF ENGINEERING, BENGALURU

Autonomous College under VTU

DEPARTMENT OF MECHANICAL ENGINEERING

SECOND YEAR SYLLABUS BOOK

Promoting Prosperity of mankind Accomplish excellence in the field

DEPARTMENT OF MECHANICAL ENGINEERING

SECOND YEAR SYLLABUS BOOK

Academic Rules & Regulations iii

Detailed Syllabus - III Semester 1

Detailed Syllabus IV Semester 19

Ability to analyze mechanical engineering problems, interpret data and arrive

Ability to design a mechanical system, component, or process to meet desired

Ability to understand and solve complex mechanical engineering problems by

Ability to apply appropriate tools and techniques and understand utilization of

Ability to understand the effect of mechanical engineering solutions on legal,

Ability to develop sustainable solutions and understand their effect on society

Ability to apply ethical principles to engineering practices and professional

Ability to work as a member of a team, to plan and to integrate knowledge of

Ability to make effective oral presentations and communicate technical ideas to

SCHEME OFINSTRUCTION FOR THIRD SEMESTER

6 15ME3DC FME FLUID MECHANICS 3 0 1 2 6

SCHEME OFINSTRUCTION FOR FOURTH SEMESTER

2 15ME4DC ATD APPLIED THERMODYNAMICS 3 0 0 0 3

3 15ME4DC KOM KINEMATICS OF MACHINES 3 0 0 1 4

AAT Alternative Assessment Tools

BOE Board of Examiners

BOS Board of Studies

CBCS Choice Based Credit System

CGPA Cumulative Grade Point Averages

CIE Continuous Internal Evaluation

HSS Humanity and Social Science courses

LTPS Lecture-Tutorial-Practical-Self Study

NFTE Not Fit for Technical Education

PCC Professional Core Courses

PEC Professional Elective Courses

PEO Program Educational Objectives

SEE Semester End Examination

SGPA Semester Grade Point Average

Breakup of CIE Components for Courses in General:

Maximum Marks 40 40 10 10 100

Breakup of CIE Components for Integrated Courses:

Maximum Marks 20 20 10 20 20 10 100

Breakup of CIE Components for Comprehensive Courses:

Maximum Marks 20 20 10 20 10 20 100

Course Credits : 03 Marks

PRE-REQUISITES: Basic concepts of Trigonometry, Trigonometric formulas, methods of

Suggested Reading: Direct integration method, method of separation of variables,

Suggested Reading: Convolution theorem, Parseval's identities and physical significance of

E-Books / Web References

CO 1 Compute solution of a system of algebraic equations.

CO 2 Demonstrate an understanding to Fourier series and Fourier transforms.

CO 5 Obtain the extremal of a functional.

Scheme of Examination (SEE):

Course Credits : 03 Marks

Classification of materials, Ferrous materials: Composition, properties and applications

E-Books / Web References

CO 1 Analyse the concepts of mechanical behaviour of materials and their testing.

Scheme of Examination (SEE):

Course Credits : 06 Marks

Compound stresses: Introduction, plane stress, stresses on inclined sections, principal

Deflection of beams: Introduction, differential equation for deflection, equations for

E-Books / Web References

Scheme of Examination (SEE):

CO 1 Understand the basic concepts of stress and strain.