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Contents
Safety precaution 2
First aid 2
Location of safety decals 3
Unit description 4
Unit specification 5-9
Temperature control SH-710ES 10-14
Temperature control SH-900/900ES 15-18
Temperature control SH-900K 19-21
Temperature control SH-800H 22-24
Error code and Trouble shooting 25-26
Pre-trip inspection of refrigeration unit 27-28
Safety device 28
Adjust belt tension 29
Safety countermeasure 30
Handling refrigeration vehicle 30
Maintenance inspection schedule 31
-1-
SAFETY PRECAUTION
Always wear safety glasses when working around or using battery acid or refrigerant.
Never operate the unit with the compressor discharge valve closed.
Avoid wearing loose clothing and touching parts when the unit is operating.
Drilling holes in the unit could weaken the structure or cause electrical fires.
Any work carried out on the unit must be done by a qualified technician.
Electric Standby
The unit may start automatically at any time when connected to power, and the on/off switch is in the
On position.
Electrical Hazard
Disconnect the electrical power cable from the all before commencing work on the unit.
Refrigerant Gas
Although fluorocarbon refrigerants are classified as safe, observe caution when working with
refrigerants.
When released into the atmosphere in the liquid state, fluorocarbons evaporate rapidly freezing
anything they contact.
Fluorocarbons tend to displace air and can cause oxygen depletion which in turn could cause
unconsciousness if released in a confined space.
Refrigerant Oil
Do not allow refrigerant oil to contact your eyes.
Do not allow prolonged contact with skin or clothing.
Wash thoroughly after use to avoid irritation.
FIRST AID
Refrigerant Gas
Eyes : Flush immediately with water and seek medial assistance.
Skin : Flush area with warm water and do not apply heat. Wrap burns with dry, sterile dressing
and seek medical assistance.
Inhalation : Move victim to fresh air and if necessary restore breathing. Stay with victim until medical
assistance arrives.
Refrigerant Oil
Eyes : Flush immediately with water at least 25minutes while holding the eyelids open. Seek
medical assistance.
Skin : Remove contaminated clothing. Seek medical assistance if irritation is experienced.
Inhalation : Move victim to fresh air and if necessary restore breathing. Stay with victim until medical
assistance arrives.
Ingestion : Do not induce vomiting. Seek medical assistance.
-2-
LOCATION OF SAFETY DECALS
1. Fan Caution
Located top of the condenser
FAN CAUTION
AC 220/380/415 VOLTS
-3-
UNIT DESCRIPTION
The HwaSung Thermo units HT-050 II, HT-100 II, HT-250 II and HT-500 II are two split units designed
for fresh and frozen on vans and small to medium trucks. On compressor is powered by the vehicles
engine while another one is powered by an electric motor. Models with heating system are also
available.
Condenser Evaporator
-4-
SPECIFICATION
MODEL HT-050 HT-070 HT-100 HT-250 HT-500
Cargo Size 3.5~4.5 3.5~5 5~12 8~16 12~20
Operation Compressor is powered by truck engine
Thermo controller In-cab controls by digital Thermometer
Case ABS 3.0t ABS 3.0t ABS 3.0t ABS 3.0t Aluminum
Case ABS 3.0t ABS 3.0t ABS 3.0t ABS 3.0t ABS 3.0t
-5-
MODEL HT-050RT HT-100RT HT-250RT
Compressor is powered by truck engine or electric standby
Operation
motor
Thermo controller In-cab controls by digital Thermometer
Type R-404A R-404A R-404A
Refrigerant
Amount(Kg) 1.2kg 1.6~2.0kg 1.8~2.0kg
Model TM-13HD TM-15HD TM-15HD
Origin Japan Japan Japan
Type Swash plate type Swash plate type Swash plate type
Compressor No. of Cylinder 6 cylinders 6 cylinders 6 cylinders
Displacement 131cc 147cc 147cc
RPM 700~6000rpm 700~6000rpm 700~6000rpm
Weight(approx. ) 4.4 Kg 4.6 Kg 4.6 Kg
Type Ceiling / Slim type
Coil Aluminum. FIN & Copper tube
Size(mm) 840*659*163 1040*669*168 1200*689*170
DC 12V*6Amp DC12V*6Amp* DC12V*6Amp*
Fan motor
Evaporator *2700rpm*2EA 2350rpm*2EA 2350rpm*2EA
Aluminium230c* Aluminium250* Aluminium300*
Fan
4blades*2EA 5blades*2EA 4blades*2EA
Case ABS 3.0t ABS 3.0t ABS 3.0t
Weight(approx. ) 21Kg 24Kg 29Kg
Coil Aluminum. FIN & Copper tube
Size(mm) 740*175*830 910*182*840 956*182*910
DC 12V*7Amp* DC 12V*7Amp* DC 12V*7Amp*
Fan motor
2350rpm*2EA 2350rpm*2EA 2350rpm*2EA
Condenser Plastic300* Aluminium250* Plastic300*
Fan
5blades*1EA 5blades*2EA 5blades*2EA
Install Roof Top mount type
Case Aluminum front top grill & side FRP covers
Weight(approx.) 16Kg 18Kg 18Kg
Defrost Automatic hot gas defrost by microprocessor
-6-
MODEL HT-100ESC HT-250ESC HT-500ESC
Operation Compressor is powered by vehicle engine or electric motor
Thermo controller In-cab controls by digital Thermometer
Type R-404A R-404A R-404A
Refrigerant
Amount(Kg) 1.6kg 2.0kg 2.0kg
Model TM-15HD
Origin Japan
Type Swash plate type
Compressor No. of Cylinder 6 cylinders
Displacement 147cc
RPM 700~6000rpm
Weight(approx. ) 4.6 Kg
Origin Korea(HS Thermo)
AC Voltage 220/380/415Vac
Phase Three Phase
AC Motor Hertz 50HZ/60HZ
HP 3HP
kW 2.2kw
Weight(approx.) 24kg
Type Ceiling/Slim Type
Coil Aluminum FIN & Copper Type
Size(mm) 1040*669*168 1200*689*170 1300*682*152
DC 12V*6Amp DC 12V*6Amp DC 12V*6Amp
Fan motor
Evaporator *2350rpm*2EA *2350rpm*2EA *2350rpm*3EA
Aluminum 250 Plastic 300 Aluminum 250
Fan
*5wings*2EA *4wings*2EA *5wings*3EA
Case ABS 3.0t ABS 3.0t ABS 3.0t
Weight(approx.) 24kg 29kg 34kg
Coil Aluminum FIN & Copper Tube
Size(mm) 1148*530*327 1200*540*430 1320*556*460
DC 12V*7Amp DC 12V*7Amp DC 12V*7Amp
Fan motor
*2350rpm*2EA *2350rpm*2EA *2350rpm*2EA
-7-
MODEL HT-100MB HT-250MB HT-500MB
Type R-404A
Ref.
Amount(kg) 1.6kg 2.5kg 2.7kg
Origin Japan
RPM 700~6000rpm
-8-
MODEL HT-250MB ESC HT-500MB ESC
Origin Japan
cc 147cc/163cc 163cc/215cc
RPM 700~6000rpm
AC Voltage 220V/380V/415V AC
HP 3HP
kW 2.2kw
Size(mm) 1733*565*620
Case ABS
Weight (approx. kg) 145kg Included A/C Motor 150kg Included A/C Motor
Defrost Automatic hot gas defrost initiated & terminated by cab controller
-9-
TEMERATURE CONTROLS
On Cooling is started
On Defrost enabled
- 10 -
1-2 Use of Leds
Led Mode Function
- 11 -
2-2 How to start a manual defrost
1> Press the DEF key and a manual defrost will start
2> Defrost indicator will be light and DEF led will be
lighted on.
3> Press DEF key again to stop the defrost. If not
pressed, defrost will be stopped depend on the set
value.
- 12 -
2-5 How to change the temperature calibration
Allows to adjust possible offset of the thermostat probe.
1> Press the MODE/SET key more than 6seconds
until C0.0 is displayed.
2> To change the value, push UP or DOWN key.
3> Press MODE/SET key to memorize the new value.
4> Temperature calibration range : 9.9
- 13 -
3. How to start Air conditioning(optional feature)
1> Press the POWER key to start the controller for
refrigeration unit..
1> Press the A/C key to start air conditioning. A/C indicator
will be light on.
2> Press the A/C key again to stop air conditioning.
Although Air conditioning is off, refrigeration unit is still running.
! If Air conditioning is only necessary to operate, turn off the Power Switch. Then refrigeration unit will be
stopped and only the air conditioning will be operated.
- 14 -
Cab control system Model HS900, 900ES (Hyundai Motor Mighty 2.5ton)
On Cooling is started
On Defrost enabled
- 15 -
2. How to start and stop the cab controller
1> Start the vehicle engine.
2> Press the POWER key to start the refrigeration
unit. The type of controller will be displayed shortly.
3> Current cargo temperature will be displayed.
4> If the cargo temperature is higher than set
temperature, refrigeration unit running in Cooling
mode. Cooling indicator will be on.
5> To stop the controller, press POWER key again.
key.
3> To memorized the new Defrost time, push the
MODE/SET key again.
! Defrost time(duration) can be set between
0~30minutes. Eg) t05(4min.), t10(10min.)
! : Factory setting : t10(10minutes)
- 16 -
2-4 How to change the defrost period
Determine the time interval between the beginning
of two defrost cycles.
1> d00 will be displayed after new defrost time is
set Or Press the MODE/SET key more than
3seconds until t10is displayed.
2> Press once more and D0.0will be displayed.
3> To change the defrost value, push UP or
DOWN key.
4> Push the MODE/SET key again to memorize the new defrost period.
5> Defrost period can be set from 0.0 to 3.0hours,every 30mintues.
Display 0.0 0.3 1.0 1.3 2.0 2.3 3.0
Value 0 30min. 1hour 1hr & 30min. 2hours 2hrs & 30min 3hours
! Factory setting : d0.0, User has to enter the value.
2-6 Differential
Interval differential for set point. Compressor Cut In is set point plus Differential and Compressor Cut
Out is when the temperature reaches at set point.
! Factory setting : 2 and impossible to change the value.
- 17 -
3. How to start Air conditioning(optional feature)
1> Press the POWER key to start the controller for
refrigeration unit..
1> Press the A/C key to start air conditioning. A/C indicator
will be light on.
2> Press the A/C key again to stop air conditioning.
Although Air conditioning is off, refrigeration unit is still
running.
! If Air conditioning is only necessary to operate, turn off the Power Switch. Then refrigeration unit will be
stopped and only the air conditioning will be operated.
- 18 -
Cab control system Model SH900, 900K (Kia Motor New Frontier 1ton)
On Cooling is started
On Defrost enabled
- 19 -
2. How to start and stop the cab controller
1> Start the vehicle engine.
2> Press the POWER key, then the type of
controller will be displayed in very short time.
3> Current cargo temperature will be displayed.
4> If the cargo temperature is higher than set
temperature, refrigeration unit running in Cooling
mode. Cooling indicator will be on.
5> To stop the controller, press POWER key again.
- 20 -
2-4 How to change the defrost period
Determine the time interval between the beginning
of two defrost cycles.
1> d00 will be displayed after new defrost time is
set Or Press the MODE/SET key more than
3seconds until t10is displayed.
2> Press once more and D0.0will be displayed.
3> To change the defrost value, push UP or
DOWN key.
4> Push the MODE/SET key again to memorize the new defrost period.
5> Defrost period can be set from 0.0 to 3.0hours,every 30mintues.
Display 0.0 0.3 1.0 1.3 2.0 2.3 3.0
Value 0 30min. 1hour 1hr & 30min. 2hours 2hrs & 30min 3hours
! Factory setting : d0.0, User has to enter the value.
2-6 Differential
Interval differential for set point. Compressor Cut In is set point plus Differential and Compressor Cut
Out is when the temperature reaches at set point.
! Factory setting : 2 and impossible to change the value.
- 21 -
Cab control system Model SH-800H (Hyundai Motor New Porter II 1ton)
On Cooling is started
On Defrost enabled
- 22 -
2-1 How to change the set point(temperature)
1> Press the SET key once to change the set
temperature value.
2> Current value of the set point will be displayed
and SET indicator will be light on.
3> To change the set value, push the UP or
DOWN key
4> Push the SET key again to memorize the new
set temperature.
! Cooling indicators can be light on whenever
temperature is higher than set temperature and will be off when it reaches at set point. Condenser and
evaporator fans will be stopped at the same time of cooling off.
key.
3> To memorized the new Defrost time, push the
MODE/SET key again.
! Defrost time(duration) can be set between
0~30minutes. Eg) t05(4min.), t10(10min.)
! : Factory setting : t10(10minutes)
- 23 -
2-4 How to change the defrost period
Determine the time interval between the beginning
of two defrost cycles.
1> d00 will be displayed after new defrost time is
set Or Press the SET key more than 3seconds
until t10is displayed.
2> Press once more and D0.0will be displayed.
3> To change the defrost value, push UP or
DOWN key.
4> Push the SET key again to memorize the new
defrost period.
5> Defrost period can be set from 0.0 to 3.0hours,every 30mintues.
Display 0.0 0.3 1.0 1.3 2.0 2.3 3.0
Value 0 30min. 1hour 1hr & 30min. 2hours 2hrs & 30min 3hours
! Factory setting : d0.0, User has to enter the value.
2-6 Differential
Interval differential for set point. Compressor Cut In is set point plus Differential and Compressor Cut
Out is when the temperature reaches at set point.
! Factory setting : 2 and impossible to change the value.
- 24 -
ERROR CODE AND TROUBLE SHOOTING
1. Error code
- 25 -
2. Trouble shooting
Symptoms Management Cause
-Display Sh.t -Check the sensor wire-short. -wire injured and short
-Refrigerator can not be stopped. -Check the sensor and change it. -Sensor defective
-Display Op.n -Check the sensor connection. -Sensor wire open
-Refrigerator can not be stopped. -Check the sensor wire cut. -Sensor defective
-Check the sensor and change it.
-Evaporator fan has trouble -Check the fuse of a evaporator. -Motor overload
-Temperature can not be down -Check the relay output of a -Wire injured or opened
evaporator.
-Check wire open
-Check the motor of evaporator.
-Display CE.r -Check the fuse of compressor. -Compressor pressure over
-Compressor can not be -Check the relay output of loaded
operated compressor. -Wire opened
-Check wire open
-Check the condenser.
-No display after power on -Check the connection. -Wire opened
-Check the GND wire. -Relay and main Line
-Check the fuse of the battery. disconnected.
-Main power is trouble
- 26 -
PRE-TRIP INSPECTION OF REFRIGERATION UNIT
While pre-trip inspections are not intended to take the place of regular maintenance inspections, to
following suggested functions should be performed prior of every trip involving refrigerated good.
1. Battery
It is necessary to check the battery periodically. The checking method is
same as the car battery. Terminals must be clean, tight and free of
corrosion.
3.Electrical
Ensure all the electrical connections are secure. Wires and terminals should be free of corrosion, cracks
or moisture
4.Belt
Belt must not be frayed or cracked and must be adjusted with correct tension.
5.Structural
Visually inspect the unit for leaks, loose or broken parts and any damages. Both condenser and
evaporator coil should be free from debris.
6.Compressor handling
Do not strike, drop or turn the compressor upside down. Refrigerating
compressor is connected with the car main engine pulley through v-belt, so
tension of the belt should be checked regularly whether it is suitable or not.
When the belt is loose, must be adjusted to the correct tension.
Damaged belt should be replaced by new one. Also the pulley rotation of
magnet clutch should by replaced if there is a friction because of melting the
clutch pulley.
- 27 -
8.Refrigerant
Refrigerant is charged normally when there is no vapor in the refrigerant flow in the sight glass and the
checking method is as below.
Quantity of Refrigerant Status of refrigerant flow Remarks
SAFETY DEVICE
1.High pressure switch
It is located at the receiver tank in the condenser. If the pressure is higher than normal operating
pressure, the circuit will be shut and protect the system.
3.Fuse
It is a15ampere fuse, located in the relay box and protects the unit from over ampere input.
- 28 -
ADJUST BELT TENSION
Adjusting method of tension the belt pulley will be followed as below two instruction. However the
method would be different depend on the type of vehicle and engines.
Release the tension adjust-bar fixing bolt by turning one or two rotations.
Release the bracket fixing bolt by turning half rotation and strain the belt through pushing the
compressor body outwards.
When the tension is suitable, fasten the adjust-bar fixing bolt and bracket fixing bolt.
Check the deflection is about 6mm when you push the belt by hand.
Release the nut of the idle pulley shaft by turning one or two rotations.
Adjust the tension with idle adjustment bolt. (Fasten the bolt when the belt is loosened and release
the bolt when belt is too much tightened)
Fix the nut of idle pulley shaft.
Check the deflection is about 6mm when you push down the belt by hand.
- 29 -
SAFETY COUNTERMEASURE
1.Do not operate the unit with the outlet valve of the compressor closed.
2.Do not touch the blower and the belt when under the units operating.(same as when open or close
the service of the compressor)
3.Check if the hose is located in a suitable place and keep the hose off the belt of other parts.
4.Keep wear safety glasses for protection. Refrigeration liquid or the batterys acidity may be critically
harmful to the eyes.
5.Check if all the joint bolts are tightly fastened and its size is suitable.
6.Be careful when charging the refrigerant of refrigerating system in a closed space where the air can
not be well circulated.
2. Loading procedure
Ensure sufficient spacing in front of the evaporator for air
circulation when loading the products.
Ensure goods are at the correct temperature before loading
Caution : Do not load anything if the refrigeration unit makes
unusual noise or doesnt operated well or temperature doesnt drops.
If the unit causes any problem, all the loaded products should be
removed to safety place as soon as possible and the refrigeration unit should be get serviced.
4. Parking
Avoid direct sunlight and recommend to be parked the vehicle in the shady and windy area. The sunlight
will be increased the heat inside of the cargo and thus refrigeration capacity can be affected.
- 30 -
MAINTENANCE INSPECTION SCHEDULE
- 31 -
Operation Manual
- 32 -