Soai Rap Petroleum Services Insdutrial Zone, Kieng Phuoc Com, Go Cong Dong District

Tien Giang Province, S.R. Vietnam

Tel. 84-733.843.535 Fax. 84-733.513.131

Doc. no. :TYT-MIP-06

ADMINISTRATIVE PROCEDURE Rev. no. :1
Effective date : 4th Aug. 2016
MANUFACTURING & INSPECTION PROCEDURE Page : 1 of 9

Client: Toyota Tsusho Viet Nam Contract No.: 20160722/HMB- PV PIPE

Project Name: Providing steel pipe for Toyota Tsusho- Package:

Newton Residence NA
Manufacturing Specifications: Product Name:
PV Pipe Standard SAWL steel pipe

MATERIAL DIMENSION (OD x T x L) mm REMARK

No. OD T L Quantity
1 500 10 7864 18
Document type: EN 10204
2 500 10 4664 03
ASTM A36 or equivalent 3 500 10 6564 02
Type 3.1
4 600 10 7864 07
5 600 10 6914 02

Issue for Approval Sign

Date
Description
Prepared by Reviewed by Approved by Approved by
Approved by Client
PV PIPE PV PIPE PV PIPE TPI
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 2 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

No. Item Abbreviation Definition

1 Hold
2 Witness
3 Monitor
The inspector shall be notified before the inspection is performed.
H
Work must not proceed without approval of the inspector.
The inspector shall be notified before the inspection is performed.
W
Participation is at the discretion of the inspector and work may proceed in his absence.
M Quality characteristics may be intermittently monitored by the relevant inspector.

4 Review R Review of documents against correctness and completeness of their content.

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 3 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
1 Plate input NA Customers spec., 1. Review of Original material certificates Each plate 1. Review Mill test certificate Mill test - R,H -
certificate
inspection Plate spec., 1.1 Chemical composition 1.1 Chemical composition shall be in accordance with
EN 10204 Type
PVP-QP-08-02 Plate spec. 3.1
1.2 Mechanical properties 1.2 Mechanical properties shall be as below: Plate spec.
- W -
2. Receipt and assortment of Plate Random 2. Receipt and assortment of Plate
2.1 Visual inspection: 2.1 Visual inspection

2.1.1 Marking (Plate No, Heat No, Grade, 2.1.1Marking: clearly and content shall be properly with
size, etc.) plate spec. and steel plate certificate
2.1.2 Other imperfections 2.1.2 Other imperfections
Other imperfection shall be accordance with plate
spec.
2.2 Dimension inspection 2.2 According to Plate spec.
7 Welding material NA Welding material 1. Review certificate, 100% 1. Check all welding material according to welding Input inspection - R,H -
inspection spec. material specification. report
2. Visual inspection 2. Marking: clearly and content (sepc., class number,
PVP-WI-08-02-01
etc.) shall be properly with welding material certificate.
PVP-WI-08-02-06 Package: free of damage.
Surface visual: according to WMS TYT-01

9 Identification and NA PVP-QP-07-06 1. Pipe list Each pipe 1. Each pipe shall identified and tractability via heat Pipe list - R,H -
traceability No., Plate No., Pipe No.
control
10 Edge milling Plate Edge Milling PVP-WI-07-05-01 1. Visual inspection: Checking of plate visual Each plate 1. Visual inspection shall be accordance with edge milling Edge Milling H W -
Machine inspection before edge milling as the work instruction. record

PFM 75/600 CNC following: Width, thickness ,length

2. Pipe No.: Shall be marked with white 2. Pipe No. shall conform to Pipe list (pipe number,
enamel on plate surface plate /coil number, heat number )

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 4 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
4. The plate edge shall be cut clearly and 4. Width of plate, Double-V groove (root face, bevel
uniformly by milling machine angle, etc.) shall be according to work order.

12 Roll bending 3-Roll bending PVP-WI-07-05-02 1. Round shape, gap Each pipe 1. Specified value as Work Order Roll bending H W -
record
machine

RMS-HY-VO 2. Visual inspection 2. According to roll bending work instruction

12200/850 CNC
13 Post bending Post bending PVP-WI-07-05-03 1. Plate edge Round shape, gap Each pipe 1. Specified value as Work Order Post bending H W -
record
machine NABM
16-60x1.38/70 2. Visual inspection 2. According to post bending work instruction
CNC
14 Tack welding Root welding Approved WPS, 1. Welding process Each pipe 1. Process: GMAW Tack welding H W -
record
machine, Lincoln PVP-WI-07-05-04
2. Radial Offset 2. According to Work Order
CRWM 16-60 x 3. Tab attachment
1.875 x70 4 .Essential Welding parameter 3. According to Work Order
5.Circumference 4.According approved WPS
6.Weld inspection
5.According to Work Order

6. According to tack welding work instruction

15 Preheating Propane gas WPS 1. Preheating of pipes shall be by propane gas Each pipe Temperature shall be according to WPS - H W -
(If any)
manifold Manifold in accordance with the approved
WPS
2. The measurement for preheating shall be
measured indicating crayon or gun

16 Internal/ External 4-arc Internal / Approved 1. Preparation of weld surface Each pipe 1. All surface to be welded shall be through dry, free of Internal/ H W -
2. Welding process External
welding External welding WPS scale, oil and other foreign matter before welding is
welding record
system used
2. Welding process: SAWL

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 5 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
3. Essential Welding parameter: 3. According to WPS

4. Weld reinforcement 4. Weld reinforcement

Thickness Internal bead External bead
All Max. 4.0 mm

5. Tab attachment removal 5. Using oxygen gas cutting only

17 Visual inspection Inspection tools PVP-WI-08-02-19 1. Visual inspection Each pipe 1. Visual inspection Visual H W -
1.1. Crack, insufficient throat (underfill), 1.1 Unaccepted. inspection
Gouging machine LOP, LOF record
and Handling UT
1.2. Reinforcement 1.2 Reinforcement
Thickness Internal bead External bead
All Max. 4.0 mm

2. .Other surface imperfections Other surface imperfections

Imperfections that do not encroach on the minimum
permissible wall thickness shall be classified as
acceptable. Such imperfections may remain in the
pipe without repair or may be cosmetically dress-out
by grinding.
Imperfections that do encroach on the minimum
permissible wall thickness shall be classified as
defects. Such imperfections shall by repaired by
welding.

20 Weld repair NA WPS procedure, 1. Weld repair shall be accordance with repair Each pipe 1. After weld repair shall be inspected as again by method Weld repair H W -
record
(if any) PVP-WI-07-05-09 WPS detected defect.

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 6 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
21 Pipe Expanding Pipe expanding, PVP-WI-07-05-06 1. Out of Roundness Each pipe 1. Max. 1.0% OD Expanding
record
machine FPE021

2. Outside circumference 2. Outside circumference

Location Tolerance (mm)
8.0 for OD 500
Body
9.0 for OD 600
8.0 for OD 500
Pipe end
9.0 for OD 600

3. Straightness 3. Max. 0.2%L

24 End beveling Beveling Machine PVP-WI-07-05-07 1. Bevel angle Each pipe 1. 30 2.50 Beveling record H W -
RFM 60/13000 2. Root face 2. 1.6 0.8 mm
3. `Visual inspection 3. Free of burr
4. Length 4. Length
4.1 For pipe without cutting again: -0/+30 mm
4.2 For pipe with cutting again: tolerance shall see WO
26 Pipe cutting Cutting tools 1. Length; Each pipe 1. Length: -0/+30 mm NA H W -
The length pipe shall be cut as in pipe list Straightness : 0.2%L
The pipes number shall be marked again
with suitable pipe no.

2. Beveling at each pipe end 2. 30 2.50

3. Root face 3. 1.6 0.8 mm

29 Visual and Rulers and PVP-WI-08-02-03 1. Dimension inspection Each pipe 1. Dimension inspection Visual and H H -
1.1. Out-of-roundness 1.1. 1.0%OD dimensional
dimension Inspection tools

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 7 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
inspection Gouging Machine 1.2. Outside circumference 1.2. Out-of-roundness inspection
report
Location Tolerance (mm)
8.0 for OD 500
Body
9.0 for OD 600
8.0 for OD 500
Pipe end
9.0 for OD 600

1.3. Wall thickness 1.3. 0.65 mm

1.4. Length 1.4. -0/+30 mm

1.5. Straightness 1.5. 0.2%L

1.6. End preparation 1.6. End bevel

- Bevel angle: 30 2.50
- Root face : 1.6 0.8mm

2. Visual inspection for weld seam Each pipe 2. Visual inspection for weld seam
2.1. Crack, insufficient throat (underfill), 2.1 Unaccepted.
LOP, LOF
2.2. Reinforcement 1.3 Reinforcement
Thickness Internal bead External bead
All Max. 4.0 mm
3. Other surface imperfection 3. Other surface imperfection
Imperfections that do not encroach on the minimum
permissible wall thickness shall be classified as
acceptable. Such imperfections may remain in the
pipe without repair or may be cosmetically dress-out
by grinding.
Imperfections that do encroach on the minimum
permissible wall thickness shall be classified as
defects. Such imperfections shall by repaired by

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 8 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PROCESS REF. SPEC./ DESCRIPTION DOCUMENTED REMARK

No ACCEPTANCE CRITERIA
STEP EQUIPMENT PROCEDURE ITEM FREQ. BY (1) (2) (3)
welding.

30 Marking Stenciled tools Paint PVP-WI-07-05-08 1. Marking Requirement Each pipe 1. Location: Inside surface of one pipe ends in letters a Marking report H H -
` minimum of 1 in high. Starting at a point at least 150 mm
spray
from pipe end.
2. Paint Stencil marks: with white paint letter..
4. Marking Contents:
- Manufacturer's name & logo,
- Newton Residence Project,
- ASTM A36 (or equivalent grade),
- Size (O.D x thickness x length),
- Pipe No.,
- Date of manufacturing (MM-YY).
31 Transport, Forklifts, crane, Work instruction 1. Loading shall be done accordance with the Each pipe 1. Without being excessively stress, deformed or Packing list H W -
loading, storage truck, trailer. work instruction of PV PIPE otherwise damaged.
PVP-WI-07-07-02 2. Finished pipe shall be transported by Client

32 Document N/A PVP-QP-08-02 1. Inspection certificate shall be accordance Each pipe 1. Inspection documents shall include the following Inspection - R,H -
with BS EN 10204, type 3.1 information: certificate 3.1
Visual inspection report;
Dimension inspection report;
Inspection Certification
Mill certificate for steel plate

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)
 Project : Providing steel pipe for Toyota Doc. no. :TYT-MIP-06
Tsusho-Newton Residence
Material : ASTM A36 or equivalent MANUFACTURING & INSPECTION Rev. no. :1
PROCEDURE
Product : SAWL steel pipe Page : 9 of 9

LEGENDS: H : HOLD, W : WITNESS, M : MONITOR, R : REVIEW, 1 : PIPE MILL, 2 : TQ DEPT., 3 : CUSTOMER/TPI

PVP-QP-07-01/05 Rev 2 PetroVietnam Steel Pipe Joint Stock Company A4 (297 x 210 mm)