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A PRESENTATION ON
BIOMETHANIZATION
BY
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BIOMETHANIZATION
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BIOMETHANIZATION PROCESS FOR SOLID WASTE
Waste
collection
Thermal
Grinding
Anaerobic
Electrical
digestion
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BIOMETHANIZATION PROCESS OF SOLID WASTE (CONT.)
Collection (segregation):
- Lapses at this stage would lead to failure of the whole process irrespective of the
technology.
At source segregation prior to collection is the first and far most requirement of
biomethanization, In case of industrial waste it is easy to achieve but for municipal
waste it requires mass scale participation to address this challenge and it is yet to be
demonstrated in our country to fetch energy from this untapped source.
-
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BIOMETHANIZATION PROCESS OF SOLID WASTE (CONT.)
Grinding
Particle size between 5 to 10 mm is achievable easily by using
macerator. At this particle size the whole process is optimized to demonstrate
good biogas recovery per kg of organic fraction.
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BIOMETHANIZATION PROCESS OF SOLID WASTE (CONT.)
Feeding
Dry feeding with provision of moisture correction with in digester offers user friendly feature
to the O&M team.
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BIOMETHANIZATION PROCESS OF SOLID WASTE (CONT.)
Anaerobic Digestion
Process dynamics involve control of following parameters
- Temperature
Every 10 degree cent. Rise in temperature double the rate of digestion. mesophelic range delivers
optimum result at 37 degree cent. Whereas thermophelic range delivers optimum result at 55 degree
cent.
- Retention time
It varies with respect to the temperature maintained with the digester and may ranges from 15 to 40 days.
- Dry solid consistency
This parameter has direct impact on capital cost and energy input required for operation and
maintenance of the plant. The value is optimized between 12 to 15 %
- Direction of flow
Downward movement favors easy removal of digested sludge from bottom, as digested sludge is heavier
than fresh sludge.
- Internal mixing
This ensures physical contact of active bacteria with the organic substance
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SOLID WASTE TREATMENT TECHNOLOGY
It is suitable for all the kind of solid waste for any size
starting from 1 MT/d and above.
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BIOGAS STORAGE
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PHOTOS- BIOGAS PLANT AND COMPONENTS
Biogas plant CSTR Digester 300 m3 per day
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CSTR under ground digester with top balloon cover 1000 M3 per day
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Biogas generator
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Plug flow prefabricated
digester capacity 200
M3 per day
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ENERGY RECOVERY FROM LIQUID WASTE
The treatment of liquid waste in absence of
oxygen reduces COD up to 85% and
provides energy in terms of biogas.
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BIOMETHANIZATION APPLICATIONS
Energy recovery for waste category like:
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UNTAPPED POTENTIAL OF WASTE TO ENERGY
1 MT of press mud shall give 80-140 m3/day (Depending upon dry solid fraction) Or
40-70 ltr of diesel (Equivalent) Or
160-280 units of electricity Or
32-56 kg of CNG (Equivalent) Or
100-175 kg of Coal (Equivalent)
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A CASE STUDY
Biomethanization of food process plant at M/s Haldiram, Nagpur
Waste composition & quantity :
Primary sludge of ETP 5MT
Food process waste 5 MT
Biogas generation 1000 m3 /day
Calorific value of Biogas 5000 Kcal/m3
Biogas application Thermal for heating
Saving through replacement of LPG/LDO/FO/wood Rs 20.0 lacs per year
Saving in disposal cost incurred prior to the establishment of biomethanization Rs
6.0 Lacs per year
Total saving Rs 27.0 Lacs per year
Cost of project Rs 50.0 Lacs
flat Pay back Rs 1.5 years
Client has not gone for MNRE subsidy and CDM revenue, both shall further improve commercial viability of
the project
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BIOGAS APPLICATION
Options
Biogas replacing LPG, coal etc
This is a cheapest and simplest proposition.
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FINANCIAL INCENTIVE TO THE PROJECT
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FINANCIAL APPRAISAL
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AN OPPORTUNITY BEYOND ENERGY
Biogas plant are called as energy recovery system,
Eventually Biogas is recognized as byproduct and the
main product is organic manure.
The value of organic manure is much more than
Biogas.
The trend of organic food has started and farmers are
adopting organic farming. This would increase demand
of organic manure.
Vermin Compost is easier to apply on anaerobic
digested sludge than directly on raw sludge
The vermin compost also eliminates the smell normally
observed a little in the anaerobic sludge.
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THANK YOU
Shailendra Jain,Director,
Shreyans Energy P Ltd
Caravs 15 Civil lines, Jabalpur,MP
www.shreyansenergy.com
shailendrajain@shreyansenergy.com
Phone +91 761 2624735,4006262
Fax + 91 761 2678784
Cell + 91 93006442
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