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ZEALCON ENGINEERING (PVT) LIMITED

WELDING PROCEDURE SPECIFICATION


(WPS)
Rev. No.: 00
Date :.
Page:
September 25, 2013
1 of 2

PORJECT NAME: UCHII GAS FACILITY PROJECT PROJECT#: 308


OWNER: OGDCL CONSULTANT: --=ENAR CONtRACTOR: ZEAL CON ENGINEERING LIMITED

Welding Procedure Specification No. WPS-ZEL-A-002 Revision No. 0 Date 25-09-2013


Supporting PQR No(s). Revision No. o Date
~-----

Welding Process (es) GTAW Type (s) Manual


(Aulomatic, Manual, Machine or Semi-Aulo)

APPLICABLE CODE: ASME SEC IX II API-1104 o AWS 01.1 D' OTHER o


JOINTS (QW-402) II

Joint Design As per Sketch ( See Note)

"<Y
Backing (Yes)
Backing Material (Type)
N/A

N/A

1.....-...-----u~-
-~ -x=J~
(Refer 10both backing and retainers.)

_Metal o Nonfusing Metal


o Nonmetallic o Other
\l
30 -40

1
VII/tWZI
BASE METALS (QW-403)

P.No _8 Group No. 1 to P.Ne. 8

OR
Specification type and grade SA 312 TP 304U SA 358 TP 304L1SA 312 TP 3161316L & EqUivalent
to specification type and grade SA 312 TP 304U SA 358 TP 304L1SA 312 TP 316/316L & Equivalent
OR

Chem. Analysis and Mech. Prop. N/A

to Chem. Analysis and Mech. Prop. N/A

Pipe dia Range Groove All All

Thickness Range:

Base Metal: Groove .. ~ ~~r requlrement , All

Pipe dia Range: Groove All All

Other:

Single Pass Thickness: Notto exceed 13 mm

FILLER METALS (QW-404) Root Filling / Capping

Spec. No. (SFA) 5.9 5.9

AWS No. (Class) ER308L ER308L

F.No. 6 6

A. No. 8 8
Size of Filler Metals 1.6mm , 2.4mm 2.4mm , 3.2mm
Deposited Weld Metal: 8mm Balance

Electrode-Flux (Class)
N/A

Flux Trade Name ESAB(OK)

Filler Metal Product Fonn


NlA

Consumable Insert
N/A

Other
N/A

Note: No Single Pass Will be > 13 mm

Z
~~ConPro

........SERVICES
ZEALCON ENGINEERING (PVT) LIMITED

WELDING PROCEDURE SPECIFICATION

Doc. No.:
Rev. No.:
Date:
Page:
QA&QC/FRM-66
00
September 25,2013
2 of 2
zealeon IQ;
(WPS)
WPSNo. WPS-ZEL-A-002 Rev. 0

POSITIONS (QW-405) POSTWELD HEATTREATMENT (QW-407)


Position(s) of Groove 6G Temperature Range N/A
Welding Progression: UPhill. Downhill 0
--
Time Range NlA
Position(s) of Fillet All Heating Rate N/A

GAS (QW-408)
PREHEAT(QW-406) Percentage Composition
Preheat Temp Min. 20"C
Gas (es)
(Mixture) Flow Rate
Interpass Temp. 120 "C
Shielding Argon
99.999% 7-10 Umin
Preheat Maintenance None
TraiHng N/A
N/A N/A
(Preheating with Fuelgas Torch) Backing Argon
99.999% 10-15 Umin

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC DC Polarity EN
Amps (Range) As per below table Volts (Range) As per table below
Tungsten electrode Size and Type Dia 2.4 mm Tungston. 2% Throiated
(PureTungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW N/A

(Sprayare,short circuiting arc, etc.)


'
Electrode Wire feed speed range N/A
PULSING CURRENT: N/A

TECHNIQUE (QW-410)
String or Weave bead StringiWeave
Orifice or Gas Cup Size 5.70mm-10 mm
Initial and Interpass Cleaning Grinding/Gouging
(Brushing, Grinding etc.)
Method of Back Gouging NlA
Oscillation N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Single
Travel Speed (Range) See table below
Peening Not Allowed
Close to Out Chamber None
Other None

FillerMetal Current TravelSpeed


Weld Vott
Process Range Others
Layer(s) Type Amp. Range
Class Dia.(mm) (mm I min)
Polar. Ranoe
Root GTAW
ER308L 2.4 DCEN 75-100 10-15
45-60

Hot
GTAW
ER308L 2.4 DCEN 80-120 10-15
60-80

Filling
GTAW
ER308L 2.4,3.2 DCEN 70-115 15-20
70-85

Capping
GTAW ER308L 2.4 ,3.2 DCEN 85-110 15-20
65-86

Prepared By (ZEL QA&QC)


r\ Approved By (Client QA&QC)

Name DANISH BADAR

t\ \,
M. ARIF YAQOOB

Signature
P
...,
\
\'

Position

Date
I/CQA&QC

18-092013
:
/
18-092013