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WASHING MACHINE
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE
CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD(M)-10160(5)F
WD(M)-80160F
WD(M)-65160F
WD-8016F
SEP. 2002 PRINTED IN KOREA P/No.:3828ER3013U
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION ............................................................................................................................. 7
5. OPERATION ................................................................................................................................10
6. WIRING DIAGRAM/PROGRAM CHART .....................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE ....................................................................................13
7-2.TEST MODE ........................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................25
10. EXPLODED VIEW .....................................................................................................................32
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................32
10-2. THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY..................33
10-3. THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY...................................................34
APPENDIX (Replacement parts list).........................................................................................35
2
1. SPECIFICATION
WD(M)-10160(5)F /
ITEM WD(M)-80160F / WD-8016F /
WD(M)-65160F
Rinse+Spin, Drain
OPTION
Pre Wash, Time Save, Rinse+, Crease Care
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor)
SENSING OF THE LAUNDRY AMOUNT Adopted
FUZZY LOGIC Adopted
ERROR DIAGNOSIS 7 items
POWER AUTO OFF Adopted
CHILD LOCK Adopted
3
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
Jumbo drum
40% LGs jumbo drum can wash about 40% more per load
than conventional washing machine. A bigger drum
improves the wash performance.
Child-Lock
The Child-Lock system has been developed to
prevent children from pressing any button
(except Power button) to change the program during
operation.
4
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.
water
temperature
washing time
5
3. PARTS IDENTIFICATION
Power plug
If the supply cord is damaged,
it must be replaced by the
manufacturer or its service agents
Drawer or a similarly qualified person in
(For detergent and order to avoid a hazard.
fabric softener)
Control panel
Drum
Door
Lower cover
Adjustable feet
Drain plug
ACCESSORIES
Wrench
6
4. INSTALLATION
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V, remove the transit bolts....)
Check the troubles referring to the troubleshooting.
Decide service steps referring to disassembly instructions.
Then, service and repair.
After servicing, operate the appliance to see whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.
Low
High
7
HOW TO CONNECT INLET HOSE
Check that the rubber washer is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.
Make sure that the hose is not twisted. Avoid submerging the end of the hose.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of a fire.
8
TEST OPERATION
Check the water heating. Check automatic reverse Check the water supply.
turn.
Check drain and spin Power off and open the Water removal
door
9
5. OPERATION
Power button
Press the button to turn
on and off.
Drain
10
LED display Option
Display the estimated remaining time Rinse+ : If you wish to rinse more, the
(Hour : Minute) to finish. Rinse+ option will remove any trace of
In case of abnormal operation, error detergents.
indications are displayed.
( ) Crease Care : If you want to prevent
See troubleshooting guide. crease, select this function after selecting
spin speed.
Spin
WD(M)-10160(5)F
No Spin Rinse Hold
400 800 1000
WD(M)-80160F/WD-8016F
No Spin Rinse Hold
400 600 800
WD(M)-65160F
No Spin Rinse Hold
400 500 650
11
6. WIRING DIAGRAM / PROGRAM CHART
L W W
Drain
Drain
D O
Spin
Washing
DT
S E I
Heating
Rinsing
Rinsing
Rinsing
Rinsing
Rinsing
W W W W W Working
Drain
Drain
Drain
Drain
Drain
S S I I I I F
C T S Time
S S S S S S S S S F
O E (Hour:Minute)
U P 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 20 20
R
S Time 120 MIN 60 240 120 MIN 120 60 60 60 240 120 360 60 240 120 360 60 240 120 360 60 240 120 360 60 480 120 20 20
(SEC)
E
8 58
Cotton ~ About 2:41
95
4
Synthetic ~
24
About 1:22
4
Delicate About 56
18
4
Wool About 58
18
Handwash About 71
24
Quick 30 About 30
Rinse
+ Spin About 19
Drain About 1
* Basic Cycle
* Optional Cycle
* Pre-Setting Time : Water Supply - 120 sec. * Basic time is minute in washing chart
Drain - 60 sec. * The actual program time can be varied with the load amount,
* ~ Time for varies as the temperature or the amount of laundry water temperature or ambient temperature
Pre Wash : If the laundry is heavily soiled, Pre Wash course is effective.
Pre Wash is available in Cotton and Synthetic.
Time Save : This option can be used to reduce the time of a wash program.
To use this option press the Time Save button once before the wash program is started.
This option is not available with Quick 30 program.
Rinse+ : Used to additional rinse, which may assist in removing traces of detergent residue.
By selecting Rinse+ function, the rinse time and the rinse water are increased.
Crease Care : If you want to prevent crease, select this button with spin speed.
12
7-4.ERROR DISPLAY.
If you press the Start/Pause button when an error in displayed, any error except S/W ERROR will disappear
and the machine will change into pause status.
In case of if the error is not resolved within 20 sec. In the case of other
errors, if the error is not resolved within 4 min. power will be turned off automatically and the error code will be
blinked. But in case of , power will not be turned off.
ERROR SYMPTOM
1 WATER INLET Water has not reached to the pre-set level within 4 min. since
ERROR inlet valve operated, or water has not reached to the normal
level within 25 min.
6 DOOR OPEN The Start/Pause button is pressed with the door open.
ERROR The door switch is out of order.
7 HEATING
The thermistor is out of order.
ERROR
8 SENSOR
ERROR
14
ERROR SYMPTOM CAUSE
15
8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION
NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?
Is the outlet controlled by a switch.
NO
Visit to check
YES
YES
Is the tap frozen?
NO
NO
Is filter in the inlet valve clogged with foreign Clean the filter of
inlet valve
material?
YES
NO
Visit to check
16
SYMPTOM GUIDE FOR SERVICE CALL
NO
Visit to check
Drain Trouble
Is displayed?
YES
Visit to check
17
SYMPTOM GUIDE FOR SERVICE CALL
YES
Visit to check
18
8-2.FAULT DIAGNOSIS AND TROUBLESHOOTING
CAUTION
NO POWER
YES
1
When measuring the voltage of White(3pin) Check the harness
connector of the PWB assy, is the voltage NO Assembly.
AC 220-240V?
Cancle the
Child-Lock by
Does the Child-Lock is set? YES pressing [Temp.] and
[Option]
simultaneously for 3
NO seconds.
NO
Visit to check
19
NO WATER SUPPLY
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
option (HOT)
Is resistance of the inlet valve connector NO Replace the inlet valve.
between the 2 to 8 k ?
YES
Check the voltage between each terminals of inlet Replace PWB assembly
Valve is 220 - 240V~. NO
(Refer to 7-2 TEST MODE)
max
the drawer?
MAIN WASH
YES : Detergent
MAIN PRE -
WASH WASH
Is the detergent caked or hardened? YES Clean the drawer.
SOFTENER
20
SOFTENER DOES NOT FLOW IN
Are receptacles correctly connected to the terminals Check the wiring on the
of inlet valve? NO dispenser.
Wiring diagram
YES
max
NO compartment.
drawer?
YES
ABNORMAL SOUND
NO
Is there friction noise from the motor? YES Replace the motor.
21
HEATING WITHOUT WATER
When pressing [Option] and [Spin] at the same time Replace the sensor
after draining, is the water level frequency 252 or (pressure).
more? Replace the sensor
NO
When pressing [Option], [Spin] buttons at the (pressure).
same time while wash, is the water level
frequency between 220 - 240?
YES
PWB ASSEMBLY
DRAIN MALFUNCTIONING
NO
Is the impeller of the drain pump clogged? YES Remove foreign material.
NO
NO
22
WASH HEATER TROUBLE
YES
23
SPIN TROUBLE
NO
1 2 3 4 5 6 7 8 9 10
YES
24
9. DISASSEMBLY INSTRUCTIONS
Be sure to unplug the machine out of the outlet before disassembling and repairing the parts.
CONTROL PANEL
PLATE ASSEMBLY (TOP) Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.
PANEL ASSEMBLY
(CONTROL)
25
DISPENSER ASSEMBLY
DRAWER
DISPENSOR ASSEMBLY
26
INLET VALVE
3
2 Disconnect the wiring receptacle.
1
Unscrew 2 screws from the back.
When reconnecting the connector
VALVE #1 (MAIN) Whited/Black-Black
VALVE #2 (PRE) Black - Gray
LOWER COVER
Open the lower cover plate by using a finger and pull out
the lower cover in the arrow direction after a screw is
unscrewed.
DOOR
27
GASKET ASSEMBLY
28
PULLEY, MOTOR, DAMPER
(PULLEY)
Unscrew 2 screws from the bracket.
Push the motor in the arrow direction for
disassembling.
When reassembling the motor, make sure that motor
1
2 mounting bushings are not taken off from the bracket.
3
(MOTOR)
(DAMPER)
1 3 2 2
Open the lower cover cap ( ) by Unplug the drain plug ( ), then the Take out any foreign material
using a coin. Turn the drain plug ( ) water flows out, from the pump filter ( ). After
to pull out the hose. At this time use a vessel cleaning, turn the pump filter( )
to prevent water flowing on the clockwise and insert the
floor. If the water does not flow any drain plug ( )to the original
more,turn the pump filter ( ) open place. close the lower cover cap.
to the left.
29
PUMP
Cap
(Remaining Hose)
HEATER
CAUTION
THERMISTOR
30
SWITCH ASSEMBLY, DOOR LOCK
31
10. EXPLODED VIEW
10-1.THE EXPLODED VIEW OF CABINET ASSEMBLY
A153
A110
A154
A151 A152
A102
A140 A104 A101
A150 A103
A141
A131
A100
A480
A130
A430
A134
A440 A485
A133 A410
A200
A220
HOT (BLUE)
A275
COLD (RED)
A276
10-2 THE EXPLODED VIEW OF CONTROL PANEL & DISPENSER ASSEMBLY
F170
F466
F160
F320
F432
F225
F441
F220
F430
F120
F310
F464
A450
F210
33
10-3 THE EXPLODED VIEW OF DRUM & TUB ASSEMBLY
K210
K221
K212
K220
K135
K411
K420
K121
K122
K125
K320
K110
K141
K310
K140
K311
K105
K115
K410
K111
K610
K510
K611
K530 K130
K342
K131
K332
K333
K330
F467
K550