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Abstract- The aim of the paper is to propose a design quite expensive to realise higher harmonic reactors.
procedure for an LCL-filter in a front-end three-phase active Moreover, the system dynamic would become poor.
rectifier. The main goal is to ensure a reduction of the switching On the contrary an attractive industrial solution to this
frequency ripple at a reasonable cost and, at the same time, to problem is to use an LCL-filter [6]-[7] (see Fig. 1). Optimum
obtain a high performance rectifier. In this paper a step-by-step
procedure for designing an LCL-filter is proposed and verified
results can be obtained, with this solution, also with limited
by simulations and experiments. An example of LCL-filter values of inductors and capacitors.
design has been reported and, with the obtained values, the filter Firstly, a good criterion to choose the parameters should be
has been realised and tested. The experimental results found then the difficulty in maintaining unity power factor
demonstrate the goodness of the design procedure both of the should be considered and finally possible resonance or
LCL-filter and of the controllers. The performance of the increase of power losses, if a passive damping is utilised to
overall system is good both in the low and high frequency avoid resonance, should be minimised.
ranges. Moreover the good agreement between these results and Some solutions have been proposed in the literature: few
those obtained in simulation validate the adopted model: the criteria of parameter choice [8]-[9], the active damping of the
design procedure and the simulation model represent a powerful
tool to design an LCL active rectifier without the need for the filter [7], state feedback control also with state observer [8]-
realisation of several prototypes. [12] and a linearised model to study and prove the stability of
the system [13]. Some current control techniques have, also,
been compared taking into account the LCL filter design [14].
I. INTRODUCTION However, nobody has analytical studied the LCL-filter
The Voltage Source Converter (VSC) may be used as an solution and how the design might be optimised.
active rectifier. The advantages are the possibility of full This paper presents a design procedure for the LCL-filter
control both of the dc voltage and of the power factor, and some considerations on the control of active rectifier
working in rectifying and regenerating modes [1]. Moreover, employing an LCL-filter. PI-based controls for the dc voltage
the VSC based active rectifier represents an attractive and for the ac current have been adopted. The current
solution due to the possibility to obtain sinusoidal input regulators have been designed in a rotating frame but the use
current with a Total Harmonic Distortion (THD) below 5 %, of the LCL filter claims for additional investigation for a
[2]-[5]. Unfortunately, the power devices switching correct orientation of the frame. Then also stability problems
frequency is generally between 2 kHz and 15 kHz and causes should be correctly addressed considering the zero/pole
high order harmonics, that can disturb other EMI sensitive placements in the z-plane. Finally, the dynamic of the
loads/equipment on the grid [6]. controlled system should be verified. All these topics are
To reduce the current harmonics around the switching addressed in the paper, aiming to offer a detailed guideline
frequency a high value of input inductance should be both for design and control of LCL active rectifiers.
selected. But for applications above several kW it becomes
io iL
Sa Sb Sc
Lg L iC
+
ea iag ia a
n eb ibg ib b vo
C
ec icg ic c
-
Cf Sa Sb Sc
ig Rf Lf RL i io iL
}
LOAD
}
GRID
Cf
e e
IT
Rd vc v C vo
Isolation
Transformer
VSC
RIT LIT
300
B. Rotating frame orientation (fixed)
[
where z L2 C = L g C f ]1
(Lg = Lf+LIT) and res
2
= LT z LC
2
L. Z b = (E n )2 Pn (5)
Thus the LCL filter has two zero and two poles more, in
the open loop transfer function, compared to consider only Cb = 1 n Z b (6)
the L-filter.
If the transfer function expressed by (4) is discretised and where En is the line to line rms voltage, n is the grid
the closed loop root locus is considered, with the PI controller
frequency and Pn is the active power absorbed by the
tuned using the previously reported criteria (i.e. considering
converter in rated conditions. The resonance frequency will
only the inductance LT), the new zero and poles can make the
be referred in % of the switching frequency value:
system unstable if a proper damping is not adopted. The
damping is performed by a resistor in series with the filter res = k sw (7)
capacitor: this will move the unstable poles more inside the
stability region as will be shown with the z-locus analysis in
section VI. The factor k, expresses how far the switching frequency
sw is from the resonance frequency res.
301
The equivalent single phase LCL-filter configuration for b The total value of inductance should be lower than 10%
the h harmonic, is shown in Fig. 5, neglecting the resistors R, to limit the voltage drop during operation.
Rg and Rd. In the following i(h) and v(h) will indicate the h
harmonic of the current and of the voltage: hsw is the order of c The resonance frequency should be included in a range
the switching frequency harmonic. The ripple attenuation between ten times the line frequency and one half of the
could be computed, considering that, at high frequencies, the switching frequency in order not to create resonance
converter is a harmonic generator and the grid can be problems in the lower and higher parts of the harmonic
considered short-circuited. So the converter voltage spectrum.
harmonic, at the switching frequency, is v(hsw) 0 and the d The passive damping cannot be too low to avoid
grid voltage harmonic, at the switching frequency, is vg(hsw) = 0. oscillation [7] and the losses cannot be too high to not
reduce efficiency.
GRID CONVERTER
side Lg = Lf + LIT L side Finally on the basis of the desired application the designer
should impose some constraints: on the filter efficiency at
ig(h) i(h) low frequency (first 50 harmonics) and high frequency
(around the switching frequency), and on the current tracking
Cf capability (that can be compromised by the reactive power
vg(h) v(h)
absorbed by the input capacitors).
The following factors will be used to verify the efficiency
of the filter (the first three at low frequency and the last two
Fig. 5. Equivalent single phase LCL-filter at the h harmonic. at high frequency):
Total Harmonic Distortion of the current
The ripple attenuation, passing from the converter side to
50
I 2 (h)
the grid side, can be calculated with few steps:
THD = I (1) ;
i g (hsw ) 2 h=2
z
= LC
(8) Power Factor PF = (I (1) I )cos ;
v(hsw ) sw L 2 res 2 sw
the mean of the absolute dc voltage error vo;
i (hsw ) 1
(9) the biggest of the current harmonics around the
v(hsw ) sw L switching frequency I(hsw);
i g (hsw ) 2
z LC rms value of the high frequency (2.5 kHz to 20 kHz)
(10)
i (hsw )
400
2 res 2 sw harmonic content of the current I rms , sw = I 2 (h)
h =51
The attenuation introduced by the LCL filter is effective in percentage of the fundamental harmonic I(1);
only if the filter is properly damped. Thus, if a resistor is put where I(h) is the rms value of the h harmonic and is the
in series with the filter capacitor, the losses can be easily angle between the fundamental current and fundamental
calculated as: voltage.
[
Pd = 3Rd i (h) i g (h ) ]
2
(11) IV. LCL FILTER DESIGN PROCEDURE
h
The filter can be designed following a step by step
where hres is the harmonic order of the resonance procedure:
frequency. The main terms of the sum in (11) are for the
index h near to the switching frequency and its multiples. In 1. Choice of the tolerable current ripple on the converter
fact the damping absorbs a part of the switching frequency side design of the inner inductor L, then the outer
ripple to avoid the resonance. The losses decrease as the inductor value will be reported as a function of L, using
damping resistor value increases but at the same time this the index r for the relation between the two inductances:
reduces its effectiveness. If a modulation strategy that offers a
good decoupling between low and high frequency harmonic L g = rL (12)
ranges is adopted then the value of the damping can be
reduced. If a modulation strategy is adopted, that has a 2. Choice of the reactive power absorbed in the rated
harmonic spectrum widely spread between the fundamental
condition capacitor value. Considering as x the
and the switching frequency harmonics, then a high damping
should be guaranteed. percentage of reactive power absorbed in rated
Once introduced (10) and (11) that will be used for the conditions:
design of the filter, some limits on the parameters values
should be introduced: C f = xCb (13)
a The capacitor value is limited by the tolerable decrease
the capacitor value is limited by condition a.
of the power factor at rated power (generally less than
5%).
302
3. Choice of the desired current ripple reduction selected, a too high value of inductance could be
knowledge of r and design of the outer inductor Lf. The necessary so it is better to start with near one half of this
ripple attenuation, calculated neglecting losses and value (2.2 F) and then, if some of the constraints could
damping of the filter, is done by (10) and can be not be respected, increase it until the limit.
rewritten, considering (12) and (13), as:
3. In the aim to obtain a current ripple attenuation of 20 %
i g (hsw )
respect to the ripple on the converter side, using (14), a
1 value for r equal 1 comes out (see Fig. 6). In the
= (14)
i (hsw ) 1 + r (1 a x ) experimental set-up is already present an isolation
transformer with 2.7 % inductance. Then adding a 1.8 %
where a=LCb2sw is a constant. Before using (14) to inductor a 4.6 % grid inductance is adopted to obtain a r
calculate r, the attenuation desired should be multiplied value equal to 1.6 that takes into account the reduction of
for a factor that takes into account the losses and the filter effectiveness caused by damping. It is worth
damping. If the sum of the two inductances does not stressing that to obtain a ripple attenuation less than 20 %
respect condition b, another attenuation should be chosen the value of r increases too much (as shown by Fig. 6)
or another value of the absorbed reactive power, and the filter could become too expensive.
returning in 2; 4. The consequent resonance frequency is 2.5 kHz that is
4. Verify the resonance frequency obtained: exactly one half of the switching frequency but if the
damping is effective this value can be tolerable.
LT 5. The impedance of the filter capacitor at the resonance
res = (15) frequency is 29 . The damping value is chosen one
LL g C f third: 10 . The losses are 0.8 % of rated power (in rated
conditions). Even with the damping the filter gives good
that can be written, considering (7), (12) and (13) as: results and the objective of ripple reduction to 20 % can
be fulfilled, as it will be shown in the following.
1+ r 6. Both simulation and experimental tests, done with the
k = b (16)
rx LCL filter designed (Table I), can show the ripple
reduction in a wide range of working conditions.
where b = 1 sw Cb L g is a constant. The resonance
VI. ANALYSIS AND SIMULATION OF THE SYSTEM
frequency is limited by condition c, if this is not true it is
possible to change the absorbed reactive power returning The simulation models have been built using Matlab and
in 2 or the attenuation returning in 3; Simulink. The rated rms line to line voltage is 380 V and the
rated power of the system is 4.1 kW, the switching frequency
5. Introduce the damping, according to the limits of d. At of the rectifier is 5 kHz and the modulation strategy adopted
the resonance frequency the impedance of the filter is is the single edge symmetrical PWM with sampling
zero, thus the aim of the damping should be to frequency equal to 5 kHz. The dc-voltage reference is 700 V
compensate this lack of impedance that could create and the rated load current is 5.5 A.
oscillation. As a consequence the damping value could In the following the stability and the dynamic of the system
be chosen near to the value of impedance, at the will be analysed; then the designed filter effectiveness will be
resonance frequency, of the capacitor to which is put in proved validating the previously reported procedure.
series.
Then if the attenuation of the filter is not good, the step 3
should be repeated considering more the decrease of the 1
303
A. Stability and dynamic
It is also worth studying the evolution of the zero and
In the following the stability and dynamic of the overall poles changing the sampling frequency (with the consequent
system is analysed with the root locus in the z-plane of the change of the controllers parameters) and using the same
current control closed loop. It should be noted that in the damping. As it regards the stability, as the sampling
system there is one sample delay for the digital processing frequency increases the poles move towards the stability
plus one half caused by PWM [7]. borders and so the damping becomes less effective (fig. 9). In
From the analysis of the left side of the z-plane it is clear particular for 8 kHz the poles cross the border of the stability
that the system is close to the border of the stability region, if region, but it should be noted that around the resonance
the damping is not adopted (zero and poles numbered with 1 frequency the passive elements of the system has extra
in Fig. 7). If a damping of 10 is adopted then the system is resistance that offers extra damping.
more stable (zero and poles numbered with 2 in Fig. 7). As it regards the dynamic, as the sampling frequency
From the analysis of the right side of the plane, it is clear increases the bandwidth of the current controller varies from
that the dynamic remains unchanged, with the introduction of 200 Hz to 400 Hz. The dynamic studied with the z-plane can
the damping, because the two complex poles, are moved only be tested in simulation with a load change. Considering a step
a little. A further proof comes from the frequency analysis of from 33 % to 100 % rated load it is possible to prove if the
the filter using the Bode diagram of Fig. 8: at low frequency active rectifier with LCL filter is stable and if the controllers
the damped LCL filter behaves like an L-filter of value LT. have been well tuned.
1 1
1
0.8 0.8
0.6 2 0.6
0.4 0.4
2
0.2 0.2
1
0 0
1 2
-0.2 -0.2
-0.4 -0.4
-0.6 -0.6
2
-0.8 -0.8
1
-1 -1
0
The result of the test is shown in Fig. 10 and it is
-10 satisfactory. It is worth stressing that this result has been
obtained without any change in the software, but simply
-20
adapting the parameters of the controllers.
Magnitude (Db)
-30
-40
10
-50
current (A)
-60 8
-70 6
1 2 3 4 5
10 10 10 10 10
P has e (Degree)
-200
4
-250
2
-300 0 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.2
1 2 3 4 5
10 10 10 10 10 time (s)
F requency (Hz)
Fig. 8. Bode plot of the transfer function of the LT filter Fig. 10. Simulation of d axis reference and real currents
and of the damped LCL filter (bold) for a change from 33% to 100% rated load
(5 kHz sampling and switching frequency).
304
B. Filter effectiveness VII. EXPERIMENTAL RESULTS
The converter and grid currents obtained with LCL-filter, The experimental set-up used in the laboratory of the
at rated condition in simulation with their spectrum at high Institute of Energy Technology at Aalborg University,
frequency are reported in Fig. 11. consists of a three-phase 30 kVA programmable power
The biggest harmonic around the switching frequency of the supply, a commercial Danfoss inverter VLT 3008 (TABLE
current, on the converter side is 0.48 Arms and on the grid side III) where the control card has been removed, and a load
is 0.07 Arms , thus is reduced to 15%. resistor. The control has been implemented on an Analog
Table II presents a comparison, in simulation, between Devices ADSP-21062 SHARC floating-point Digital Signal
LT filter configuration and LCL one; the factors reported have Processor; the timing of the system and the PWM generation
been defined in section III. The Table II comparison proves is performed by a Siemens microcontroller SAB80C167 [17]
that the ripple is reduced to one half, introducing the filter as shown in Fig. 12.
capacitors and that at low frequency the two filters are A. Validation of the model
equivalent.
The obtained experimental results have been used, firstly,
to validate the model used in simulation; this should be done
both in the low and in the high frequency ranges.
10
In the low frequency range, it can be noted that with
ia sinusoidal grid voltage, the grid current obtained in
5
simulation has a THD of 1.4 %; in the experimental system
current (A)
0 with a grid voltage THD of 1%, the grid current obtained has
a THD of 3% (Fig. 13). The experimental grid current
presents some low frequency harmonics between the 2nd and
-5
12 e i vo VLT 3008
Amplitude (% of fundamental)
driving signal
9
& enable
A/D s/h c
6
CONVERTER SAB80C167
IRQ
3
DSP
0 ADSP 21062
90 92 94 96 98 100 102 104 106 108 110
H a rm o n ic o rd er CONTROLLER
(c)
PC
PENTIUM 166
Fig. 11. Simulated steady state converter current (a), grid current (b) and
their spectra (black for the grid current and white for the converter one) at
high frequency (c) with LCL-filter (rated conditions).
Fig. 12. Controller set-up for active rectifier.
305
The high THD at low power is caused by the fact that the
harmonics caused by the system unbalance, have more
grid voltage weight when the fundamental current value is low.
In the high frequency range the harmonic content of the
current, according to the definition of section III, is the
chosen parameter: Table V shows that the higher become the
grid current
switching frequency the more effective becomes the filter.
Even if a higher switching frequency does not produce
converter current sensible variation of the grid current THD, as demonstrated
by Table IV, it decreases the oscillation in the dc voltage
(Fig. 15) and consequently in d and q currents. This is due to
the increase of the current control closed loop bandwidth, as
reported in Section VI-A. The experimental result obtained at
input filter rated condition with 8 kHz shows the dc voltage oscillation
capacitor current reduction.
TABLE IV
GRID CURRENT THD VARYING THE LOAD
AND THE SAMPLING/SWITCHING FREQUENCY
Power 1 2
fsw Pn Pn Pn
3 3
5 kHz 7.8 % 3.8 % 2.9 %
6 kHz 8% 3.6 % 2.9 %
Fig. 13. Experimental grid voltage (86 V/div), grid, converter 7 kHz 7.3 % 3.4 % 2.6 %
and input filter capacitor currents (5 A/div) at rated conditions 8 kHz 6.3 % 3.2% 2.4 %
(5 kHz switching frequency).
dc voltage dc voltage
Fig. 14. Experimental grid currents (5 A/div) and dc voltage Fig. 15. Experimental grid currents (5 A/div) and dc voltage
(14 V/div only ac component) at rated conditions (14 V/div only ac component) at rated conditions
(5 kHz switching frequency). (8 kHz switching frequency).
306
Once analysed the system behaviour varying the The design procedure has been tested with simulation and
switching frequency and the load, attention should be paid experimental results: the desired attenuation is guaranteed
also to the damping losses. Since the variation of load with the calculated parameters. Stability and high dynamic
produces little changes in the damping losses, Table VI offers are also proved. Moreover all the results have been obtained
a comparison, adopting the same value of damping resistor using a simple control method and no additional sensors.
(10 ) and varying only the switching frequency. The Thus an industrial inverter can be used.
damping losses decrease as the switching frequency If the results are compared with that obtained with an L-
increases, but as reported in Section VI A the system is also filter, which value is the sum of all the inductance of the
less damped and, at 8 kHz, reaches the limit of the stability LCL-filter, the ripple attenuation with the LCL-filter is more
region. than the double.
Finally the dynamic of the system has been tested
varying the load from 33% to 100 % of rated one (Fig. 16). IX. REFERENCES
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307