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2 ACCEPTANCE CRITERIA
3 RESPONSIBILITY
6 TECHNICAL SPECIFICATIONS
7 DRAWINGS REQUIRED
8 SUPPORTING UTILITIES
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9 PRE-QUALIFICATION CHECKLIST
12 ABBREVIATIONS
(Note. 1. Feed Water is free from pathogens like E- Coli, Pseudonymous, Salmonella)
2. B) PRETREATMENT & PURIFIED WATER GENERATION SYSTEM
FOR PRESSURE QUARTZ FILTER
END USE : SOFTENER
QUANTITY OF WATER : 7 m3/hr
OBR : 76 m3
NO OF HRS : 20 hrs
TYPE OF OPERATION : MANUAL OPERATION
FIRST PASS RO SYSTEM (Hot Water Sanitizable)
FEED FLOWRATE : 3800 LPH
REJECT FLOWRATE : 1100 LPH
PERMEATE FLOWRATE : 2700 LPH
OVER ALL RECOVERY : 70 %
TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION
SECOND PASS RO SYSTEM (Hot Water Sanitizable)
FEED FLOWRATE : 2700 LPH
REJECT RECYCLE FLOWRATE : 500 LPH
PERMEATE FLOWRATE : 2200 LPH
OVER ALL RECOVERY : 80 %
TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION
FOR EDI SYSTEM
FEED FLOWRATE : 2200 LPH
PERMEATE FLOWRATE : 2000 LPH
REJECT FLOWRATE : 200 LPH
TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION
OVERALL RECOVERY : 90 %
TREATED WATER QUALITY
STAGE WISE TREATED WATER QUALITY AFETR RO:
(On basis of maximum feed water limiting condition)
1. Ph 6 to 8.5 6 to 8.5 56 56
2. TOC in PPB 500 ppb 300 ppb 200 ppb 100 ppb
Note: With the change in the incoming water parameters, the treated water quantity & quality may get
affected at different stages of the plant.
3. RESPONSIBILTY
User Dept : For providing user requirement (Technical and cGMP)
Head-Operations : To review the specification from installation andMaintenance aspects.
Head-Quality : To review the specification from GMP Aspects
Vendor : To review and agree upon the requirements.
4. SYSTEM DESCRIPTION (SYSTEM AND SUB-SYSTEM)
The Fully Automated PLC based Purified Water Generation system generate 2 m3/hr. of Purified water as
Per USP 39 Standards.
SCHEME:
PRETREATMENT & PURIFIED WATER GENERATION SYSTEM:
PRE TREATMENT: (3800 LPH)
Pre Sodium Hypo Chlorite Dosing System
Raw Water Pumps
Multi Grade Filter
Softener Unit
FIRST PASS REVERSE OSMOSIS (HOT WATER SANITIZABLE) SYSTEM:
SMBS Dosing System
Antiscalent Dosing System
pH Correction System
5 Micron Cartridge Filter
ORP Analyzer and pH sensor along with auto Dumping Valve
RO High Pressure Pump
Reverse Osmosis Membranes along with High Pressure Housing
Conductivity Meter with Alarm
SECOND PASS REVERSE OSMOSIS (HOT WATER SANITIZABLE) SYSTEM:
RO High Pressure Pump
Reverse Osmosis Membranes along with High Pressure Housing
Conductivity meter with Alarm
POST TREATMENT:
Hot Water Sanitizable Electro Deionization Unit
Conductivity meter with Alarm
SYSTEM DESCRIPTION:
Raw water before Raw Water Tank is dosed with Sodium Hypochlorite 1 2 ppm. Raw water feed pump
will feed raw water from the raw water storage tank to Multi Grade Filter @ 7000 LPH.
Multi Grade Filter is a vertical down flow vessel containing pure graded silex quartz as a filtering media.
The vessel is fabricated in FRP. The water generated at the outlet of Multi Grade Filter will have
suspended solids less than 5 ppm. Multi Grade Filter is provided with Manual Backwash. We have
provided manual ball valves of for change over from normal operation to Backwash operation.
(Note that the inlet suspended solid load should not be more than 50 ppm).
The water from Multi Grade Filter is passed through Softener. Hardness after softener is less than 5
ppm. Soft Water after Softener unit is fed to Purified Water Generation System.
Sodium Metabisulphite (Na2S2O5) is then dosed in the chlorinated water to neutralize the free chlorine
(excess chlorine) present in the filtered water.
Antiscalent Dosing System is then dosed in the soft water to avoid scale formation on the RO
Membranes.
pH Correction Dosing System is provided to adjust the feed pH of RO feed water as 6.5 8.5. The
treated water is then passed through 5 micron Cartridge Filter to trap the suspended solids. This will
avoid chocking of RO membranes due to suspended solids.
ORP Analyzer is provided so as to check the absence/presence of chlorine in the feed water to the RO
System. If free chlorine is sensed in the feed water it will give an indication on the panel & open the
dumping valve and dump the high ORP water for 300 secs. & Even if the ORP value is not below the set
point it will trip the system.
This soft water is then fed to the Reverse Osmosis First pass System by means of a High Pressure
Vertical multistage Pump with SS 304 wettable parts of M/s. Grundfos, Denmark. The First pass Reverse
Osmosis System will generate 2700 liters/hr water with an overall recovery of 70 %. The generated water
will have total dissolved solids less than 150 ppm. The semi-permeable reverse osmosis membrane has
molecular weight cut off less than 150 MWCO. The Reveres Osmosis membrane acts as positive barrier
to remove dissolved solids, organic compounds & bacteria.
The Reverse Osmosis System consists of thin film composite type Reverse Osmosis membrane of DOW.
The material of construction of the RO membrane is Polyamide. The RO membrane is housed in the High
Pressure SS 316L Wettable Parts Housing having TC end connection.
The outlet water of RO pass one is feed to RO pass two system. The Second pass Reverse Osmosis
System will generate 2200 liters/hr of water with an overall recovery of 80%. The generated water will
have total dissolved solids less than 15-20 ppm.
The Reverse Osmosis System consists of thin film composite type Reverse Osmosis membrane of DOW.
The material of construction of the RO membrane is Polyamide. The RO membrane is housed in the High
Pressure SS 316L Wettable Parts Housing having TC end connection.
The Permeate water from RO system will be fed to the Electro Deionization Unit (EDI) having designed
capacity of 2000 LPH. The EDI system has a recovery of 90%.
The water generated from the outlet of EDI will be as per USP 39Standards for Purified Water.
5. BASIS OF DESIGN AND ASSUMPTION
FEED WATER SAMPLE:
The system design is based on the feed water analysis provided by the customer as per Annexure -A.
PRODUCT WATER QUALITY:
STAGE WISE TREATED WATER PARAMETER:
(On basis of maximum feed water limiting condition)
1. Ph 6 to 8.5 6 to 8.5 56 56
TREATED WATER QUALITY AFTER UF: (as per Design Limits)(PURIFIED WATER AS PER USP 39 std.)
2. TOC in PPB 500 ppb 300 ppb 200 ppb 100 ppb
Note: With the change in the incoming water parameters, the treated water quantity & quality may get
affected at different stages of the plant.
5.3 FACILITY OPERATION:
The plant operation will be for 20 hrs/day,6 days/week,48 weeks/year
ANNEXURE A
(Note. 1. Feed Water is free from pathogens like E- Coli, Pseudonymous, Salmonella)
6. TECHNICAL SPECIFICATIONS
6.A MAJOR EQUIPMENTS OF PRETREATMENT & PURIFIED WATER GENERATION SYSTEM:
6.A.1 PRE SODIUM HYPOCHLORITE DOSING SYSTEM
FUNCTION: For Bacterial Disinfection in raw water. These will inhibit the bacterial growth.
Sodium Hypo chlorite dosed up to 2 ppm for disinfection.
TECHNICAL SPECIFICATION:
Quantity : One
Type : Positive Displacement Pump
Pump Capacity : 0.4 to 4 LPH
Max. Working Pressure : 5.5 kg/cm2
DOSING CALCULATION:
Dosage required : 2 ppm
Feed Flow rate : 7 m3/hr
Conc. of Solution : 1 %
Dosing Pump flow rate : 1.4 LPH
Amount of dosing solution = 1.4 x 24 = 33.6 Ltrs.
TECHNICAL SPECIFICATION:
Quantity : Two (1W + 1SB)
Type : Horizontal Multistage pump
Flow rate : 7 m3/hr (7000 liter/hr)
Head : 35 mWC
Material of Construction : SS 304
Make : Nanfang
EQUIPMENT LOCATION: After Sodium Hypo-chlorite Dosing System, Piping and Raw
Water Tank.
FUNCTION: It filters the suspended solids in the Raw water up to 5 ppm with the help of
Multi Grade Filter in the vessel, the inlet suspended solids should be less than 50 ppm.
TECHNICAL SPECIFICATION:
Quantity : One
Flow rate : 7 m3/hr
Diameter : 600 mm
Height : 1800 mm
Specific Velocity of Filtration : 25 m/hr.
Back Wash Time Required : 10-15 min.
Filter media : Pure Graded Silex Quartz of 1.5 to
2 mm Particle size.
Valve Type : Ball valve
MOC of Pressure Vessel : Fiber Reinforced Plastic (FRP)
Make of Pressure Vessel : M/s. Wave Cyber, USA / Pentair
Frontal Pipe Size : 38.1 mm
Pressure gauge : 100 mm Dial ( Inlet /Outlet )
MOC Piping : UPVC
Make of Piping : FIP
MOC of Valves : UPVC
Make of Valves : FIP
Inlet, Outlet, Drain Connection : 1.5 BSPF union ends
Operation:
1. Normal Operation
2. Back Wash Operation
3. Rinse Operation
1. Normal Operation:
Since MGF is a Vertical Down Flow Vessel the Suspended Solids are removed by passing
through Filtering Media which is been 60% filled. For normal operation position of Ball
valves which are mounted on MGF should be (In Open Position: BV-05 & BV-06)
(In Close Position: BV-07, BV-08 & BV-09)
2. Back Wash Operation:
WHEN & WHY BACKWASH
Back Wash is used to remove the Suspended Matter which is entrapped in the filter
Media Top Layer during Normal Operation. Back Wash is done after 20 hr OR if the
differential pressure across the filter is more than 0.5 kg/cm2.
For changing from normal operation to backwash operation, the position of the Ball
Valves should be (In Open Position: BV-07 & BV-08)
(In Close Position: BV-05, BV-06 & BV-09)
3. Rinse Operation:
WHEN & WHY BACKWASH
Rinse Operation is done after Back Wash. Rinse is done to remove the Suspended Solid
which is entrapped in the Filter Media during Backwash Operation.
For changing from Back Wash operation to Rinse operation, the position of the Ball
Valves should be (In Open Position: BV-05 & BV-09)
(In Close Position: BV-06, BV-07 & BV-08)
6.A.4 SOFTENER:
FUNCTION: It will replace the hardness causing Ca & Mg ions with Na ions. This will
soften the raw water and will avoid scale formation. Treated Water at the outlet of
softener-II will have hardness less than 5 ppm. Flow totalizer will be provided at the
outlet of softener unit to indicate the amount of soft water generated and give indication
after pre define quantity of soft water is generated.
TECHNICAL SPECIFICATION:
Quantity : One
Type : Vertical Up Flow
Flow rate : 3.8 m3/hr
Diameter : 600 mm
Height on straight : 1800 mm
Regeneration Time Required : 20-30 min.
Fast Rinse : 5-10 Minutes
Resin Quantity : 450 ltrs.
Make of Resin : M/s. Lenxess
Model of Resin : C 249
Regenerator (NaCl) : 72 Kgs.
Reg. Tank Capacity : 300 lts.
MOC of Reg .tank : HDPE
MOC of Softener : Fiber Reinforced Plastic (FRP)
Make of Vessel : M/s. Wave Cyber, USA / Pentair
Frontal Pipe Size : 38.1 mm
Valve : Ball valve
Pressure gauge : 100 mm Dial ( Inlet /Outlet )
Frontal Piping : UPVC
Make of Piping : FIP
Make of Valves : FIP
Operation:
1. Normal Operation
2. Regeneration Operation
3. Slow Rinse Operation
4. Fast Rinse Operation
1. Normal Operation:
Since Softener is a Vertical UP Flow Vessel the Hardness causing Ions are removed by
passing through Resin Media (Cation and Anion) which is been 92% filled of the Total
Volume. For normal operation the position of the Ball valves should be:
(In Open position: BV-10, BV-11) & (In Close position: BV-12/13/14/15)
After 12 hrs of operation of the softening plant OR after 72 m3 of OBR the softener
should go under regeneration mode or the hardness does not get maintain within its
limit..
2. Regeneration Operation:
WHEN & WHY REGENERATION
Regeneration is used to recharge the Resin to regain its absorbing properties of
hardness. Regeneration is done if the Hardness at the Outlet of Softener Unit is above 5
ppm OR after 72 m3 OBR / 12 hrs of Operation of plant whichever is earlier. Flow
Totalizer will be provided at the outlet of each softener unit to indicate the amount of
soft water generated and give indication of Regeneration after pre define quantity of soft
water generation.
For changing from normal operation to regeneration mode, the valve position should be
(In Open position: BV-12/13/14) & (In Close position: BV-10/11/15)
Allow the softener to backwash completely.
Allow the brine solution to get completely charged in the softener.
3. Slow Rinse Operation:
Slow Rinse is used to get properly mix up with Salts & Resins.
(In Open position: BV-12/14) & (In Close position: BV-10/11/13/15)
4 Fast Rinse Operation:
Fast Rinse is used to remove excess Salts from the resins.
(In Open position: BV-10/15) & (In Close position: BV-11/12/13/14)
6.A.5 SODIUM META BISULPHITE DOSING SYSTEM:
FUNCTION: 1 ppm of chlorine needs 2 ppm SMBS dosing. We have considered 2 ppm of
chlorine so we have assumed 4 ppm of SMBS dosing. 6 ppm SMBS is dosed in soft water
to neutralize the free chlorine in soft water. (Note: ORP analyzer is provide with dumping
valve to check & dump the high chlorinated water)
TECHNICAL SPECIFICATION:
Quantity : One
Type : Positive Displacement Pump
Pump Capacity : 0.4 to 4 LPH
Max. Working Pressure : 5.5 kg/cm2
DOSING CALCULATION:
Dosage required : 4 ppm
Feed Flow rate : 3.8 m3/hr
Conc. of Solution : 1 %
Dosing Pump flow rate: 1.52 LPH
If we consider 3 shifts of 8 hrs. = 8 x 3 = 24 hrs.
Amount of dosing solution = 1.52 x 24 = 36.48 Ltrs.
TECHNICAL SPECIFICATION:
Quantity : One
Type : Positive Displacement Pump
Pump Capacity : 0.4 to 4 LPH
Max. Working Pressure : 5.5 kg/cm2
DOSING CALCULATION:
Dosage required : 5 ppm
Feed Flow rate : 3.8 m3/hr
Conc. of Solution : 2 %
Dosing Pump flow rate: 0.95 LPH
If we consider 3 shifts of 8 hrs. = 8 x 3 = 24 hrs.
Amount of dosing solution = 0.95 x 24 = 22.8 Ltrs.
FUNCTION: To boost up the pH of RO feed water so as to convert the dissolved CO2 into
alkalinity and which can be rejected in RO Pass I.
TECHNICAL SPECIFICATION:
Quantity : One
Type : Positive Displacement Pump
Pump Capacity : 0.4 to 4 LPH
Max. Working Pressure : 5.5 kg/cm2
TAG NO: CF 01
FUNCTION: It filter all the suspended solids in water greater than 5 micron thus avoid
chocking in RO membrane.
TECHNICAL SPECIFICATION:
No. of Unit : One
Type of Cartridge : Spun Bounded Type
Rating : 5 micron
Flow rate : 3800 LPH
No. of Cartridge : 2 nos. 20 long
MOC of Cartridge Housing : SS 304
MOC of Cartridge : PP ( Polypropylene)
Make of Cartridge : Kumar/Pratham
Make of Housing : HydroPure Systems
Surface Finish of Housing : Internally < 0.4 Ra
Externally mirror up to 180 grit
Type of Filter : Double open end filter
TECHNICAL SPECIFICATION:
Quantity : One
Type : Vertical Multistage Pump
Flow rate : 3.8 m3/hr (3800 liter/hr)
Pressure : 12 kg / cm2
TECHNICAL SPECIFICATION:
No. of Membrane : 4 Nos.
Size of Membrane : 8 Dia. & 40 Long
Type of Membrane : Thin Film Composite
Type of Sanitization : Hot Water Sanitizable
Material of Construction : Polyamide
Make of Membrane : DOW.
Model : HSRO-390FF
Operating Temperature : 450 C
Recovery : 70 %
Feed Water Flow Rate : 3800 m3/hr
TECHNICAL SPECIFICATION:
No. of Housing : One
No. of Membranes in RO Housing : 4 Nos.
Make of Housing : HydroPure Systems
Material of Construction : SS 304
Diameter : 204 mm
Length : 4060 mm
Thickness : 2.5 mm
Surface Finish of RO Housing : Internally < 0.4 Ra
Externally mirror up to 180 grit
Maximum Flow rate for housing : 4000 LPH
Permeate flow rate from RO Pass I is 2.7 m3/hr.
TECHNICAL SPECIFICATION:
Quantity : One
Type : Vertical Multistage Pump
Flow rate : 2.7 m3/hr (2700 LPH)
Pressure : 9 kg/cm2
FUNCTION: RO membranes reduce the TDS & microbial load in the water. The semi-
permeable reverse osmosis membrane has molecular weight cut off less than 150
MWCO. The Reveres Osmosis membrane acts as positive barrier to remove dissolved
solids, organic compounds & bacteria. Membranes consist of thin film composite type.
This will bring down the conductivity less than 25 s/cm.
TECHNICAL SPECIFICATION:
No. of Membrane : 2 Nos.
Size of Membrane : 8 Dia. & 40 Long
Type of Membrane : Thin Film Composite
Type of sanitization : Hot water
Temperature of sanitization : 850 C
Recovery : 80-85 %
Feed Water Flow Rate : 2.7 m3/hr
TECHNICAL SPECIFICATION:
No. of Housing : One
Make of Housing : HydroPure Systems
Material of Construction : SS 316L
Diameter : 204 mm
Length : 2040 mm
Thickness : 2.5 mm
Surface Finish of RO Housing : Internally < 0.4 Ra
Externally mirror up to 180 grit
Max Feed Flow rate : 3000 LPH
FUNCTION: EDI bring down the conductivity of RO treated water. The water generated
from the outlet of EDI will be as per USP 34.
TECHNICAL SPECIFICATION:
No. of Unit : One
Type : Hot Water Sanitizable
Model No. : IP LXM 24 HI-3
Minimum Flow rate : 1400 ltrs/hr
Maximum Flow rate : 4200 Ltrs/hr
Normal Flow rate : 2800 ltrs/hr
End Connection : 1 TC
Operating Voltage DC : 150 250 V DC
Maximum Voltage : 300 V
Operating Current : 1 3 Amps
Maximum Current : 5 6 Amps.
Concentrate Flow rate (Reject) : 250 LPH
Pressure Drop across concentrate : 0.5 kg/cm2
TECHNICAL SPECIFICATION:
Quantity : One
Make : Hydro pure
Type : Plain Tank
Working Capacity : 200 Liters
Gross Capacity : 220 Liters
Tank Dia ID : 600 mm
Shell Height : 750 mm
Design Pressure & Tempe. : 3.5 Kg/cm2 & 120oC
TECHNICAL SPECIFICATION:
Quantity : One
Type : Horizontal Multistage Pump
Flow rate : 2.5 m3/hr (2500 liter/hr)
TECHNICAL SPECIFICATION:
Make : Waaree
Size of Gauge : 100 mm Dial
Range : 0-7 kg/cm2
TAG NO: PG 04 / 05 / 10
TECHNICAL SPECIFICATION:
Make : Waaree
Size of Gauge : 63 mm Dial
Range : 0 7 kg/cm2
TAG NO: PG 06 / 07 / 08 / 09
TECHNICAL SPECIFICATION:
Make : Waaree
Size of Gauge : 63 mm Dial
Range : 0 21 kg/cm2
TECHNICAL SPECIFICATION:
Make : Waaree
Size of Gauge : 63 mm Dial
Range : 0 7 kg/cm2
6.B.2 ROTAMETER:
TECHNICAL SPECIFICATION:
Make : George Fischer
End Connection : Tri Clover end
Type : Variable Area
Model : SK
MOC of float : SS 316
MOC of Measuring Tube : SS
MOC of end connection : Nylon 6
Accuracy class : 2.5
TECHNICAL SPECIFICATION:
Make : Aster Technology
Model : FT-650
Line Size : 38 mm
Type : Turbine Type
End Connection : Threaded
FUNCTION: To check the Level in the tank. If the level in the tank is below the desired
level the system will give indication on the panel & will trip the system.
TECHNICAL SPECIFICATION:
Make : Innovative Technologies
Quantity : One
Type : Floaty type
MOC : PVC
LOCATION:
1) NaOCl-01 Dosing Tank
2) Raw Water Tank
3) SMBS dosing system
4) ADS dosing system
5) pH correction system
FUNCTION: To check the Level in the dosing tank. If the level in the tank is below the
desired level the system will give hooter & after settable time will trip the system.
TECHNICAL SPECIFICATION:
Make : Innovative Technology
Quantity : 05 Nos.
Type : Magnetic
MOC : PP
TECHNICAL SPECIFICATION:
Make : Dag Process
Quantity : One
MOC : SS 316
Size : 1.5
TECHNICAL SPECIFICATION:
Quantity : One
Make : Forbes Marshall
Range : +1000 to 1000 mV
End Connection : 1 TC end connection
MOC of Electrode : Glass
FUNCTION: To check the conductivity in the water, if the conductivity in the feed water is
sensed high above a settable value then it will give an indication on the panel & open the
dumping valve and dump the high conductivity water.
TECHNICAL SPECIFICATION:
Quantity : Two
Make : Emerson
Range : 0 200 s/cm for First Pass Permeate
0 100 s/cm for Second Pass Permeate
End Connection : 1 TC end connection.
MOC : SS 316 wettable parts
FUNCTION: To check the conductivity in the water, if the conductivity in the feed water is
sensed high above a settable value then it will give an indication on the panel & open the
dumping valve and dump the high conductivity water.
TECHNICAL SPECIFICATION:
Make : Emerson
Range : 0 10 s/cm (EDI outlet)
End Connection : 1 TC end connection.
MOC : SS 316 wettable parts
FUNCTION: To check the feed pressure to the RO system, if the line pressure in the feed
water is sensed high above a settable value then it will trip the entire RO-EDI system.
TECHNICAL SPECIFICATION:
Make : Danfoss
Range : 1 to 16 bar
End Connection : 3/8 BSP (M)
MOC : SS wettable parts
Type : Seamless Bellow type pressure switch
LOCATION:
1) Inlet of RO High Pressure I
2) Inlet of RO High Pressure II
3) Inlet of EDI unit
FUNCTION: To check the pressure in the water, if the line pressure in the feed water is
sensed low below the settable value then it will trip the entire RO-EDI system.
TECHNICAL SPECIFICATION:
Make : Danfoss
Range : 0 to 3 bar
End Connection : 3/8 BSP (M)
MOC : SS wettable parts
Type : Seamless Bellow type pressure switch
FUNCTION: To check the Level in the CIP tank. If the level in the tank is below the desired
level the system will give indication on the panel & will trip the system.
TECHNICAL SPECIFICATION:
Quantity : One
Make : Mahalaxmi
Model : SMT-16M 3 TC-AH
MOC : SS 316
TECHNICAL SPECIFICATION:
Make : Wika
Wetted material : SS 316
Range : 0 to 2000 C
TAG NO: AV 01 / 02 / 03 / 04 / 05 / 06
LOCATION :
1) Raw Water Inlet line
2) Before RO High Pressure I (ORP Dump)
3) Reject line of RO pass I (Auto Rinse Valve)
4) Permeate line of RO pass I (CIC Dump)
5) Reject line of RO pass II (Auto Rinse Valve)
6) Permeate line of RO pass II (CIC Dump)
FUNCTION: To monitor the plant operation in Auto/Semi-Auto mode as per the pre-set
logic & time.
TECHNICAL SPECIFICATION:
Make : Avcon
Type : Y- type Pneumatic operated ON-OFF
MOC : SS Wettable Parts
End Connection : TC end
Size : As per valve schedule
TECHNICAL SPECIFICATION:
Make : Kumar Process
MOC : SS 316L
End Connection : TC end
Size : 1
TECHNICAL SPECIFICATION:
Quantity : 07 Nos.
Make : Kumar Process
Type : Milipore Design
Size : 8 NB
M.O.C. : SS 316L
TECHNICAL SPECIFICATION:
MOC of Panel : SS 304 with matt finish
Digital Input and Output Card
Make : Mitsubishi
Model : FX3G 60MR+FX2N 8ER
Digital Input : 40, 24VDC input
Digital Output : 28, 230VAC output
Analog Input/Output Card
Make : Mitsubishi
Model : FX2N 8AD + 5A
Analog Input : 12 Nos.
Analog Output : 01 No.
MMI ( Monochrome)
Make : Mitsubishi
Catalogue No. : E 1043
Communication Port : RS-232 (DF1)
Printer Port : RS-232
Display : Touch Screen
Size : 3.5
6 X5 FS-01 Y5 RWP-02
34 X41 EMERGENCY
35 X42 ACCEPT
37 X44 Spare
38 X45 Spare
39 X46 Spare
40 X47 Spare
6 AI-6 PWD FT 01
7 AI-7 PWD TT 01
6.C.3 System Description & Process Logics for Purified water Generation System
1 High Level in Raw Will close Actuated Valve AV- YES YES
Water Tank 01
6 YES YES
Low flow in Raw Will trip NaOCl-01 Dosing
Water inlet line Pump & will close AV-01
9 Low level in SMBS 1 RWP-01 will stop & RO-EDI YES YES
Dosing tank System will stop.
10 Low level in ADS RWP-01 will stop & RO-EDI YES YES
Dosing tank System will stop.
2) After 30 secs. of
consistent reading, below the
YES NA
set value, it will close the AV-
06. Allow the water to feed to
the EDI system. The entire
system will start
automatically.
YES YES
3) If the RO pass-II outlet
conductivity is high for more
than 300 secs. it will trip the
plant.
20 Low pressure at EDI Low pressure at EDI inlet, will YES YES
inlet trip EDI unit.
2) After 30 secs. of
consistent reading below the
YES NA
set value, it will close the FDV-
01. Allow the water to feed to
the purified water tank. The
entire system will start
automatically.
YES YES
3) If the EDI outlet
conductivity is high for more
than 300 secs. it will trip the
plant.
24 Low Level in CIP Should trip the Heater & CIP YES YES
Tank Feed Pump.
7. DRAWINGS REQUIRED
8. SUPPORTING UTILITIES
B MOC Certificate
D Sanitization Reports
F Manufacturers Catalogue
G Test Certificate
I Basis of Design
Signature
Approved By
Client Engineering
Head-Operations
Head-Quality
Abbreviation Description
QA Quality Assurance
pHC pH Correction
CF Cartridge Filter
RO Reverse Osmosis
EDI Electro-Deionization
TC Tri Clover
12. ABBREVIATIONS
PG Pressure Gauge
RM Rotameter
PP Poly-Propylene
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