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TECHNICAL - DATA - SUMMARY SHEET

CP PUMPEN AG / CH-4800 Zofingen


CLIENT: ETI BAKIR A.S. Location: Turkey
Your inquiry: E-008-CP-TR-ISTAV-MK-2011
CP Pumpen quotation: 11-TR-16287_Rev0
Date: 31.01.2011
Contact: Daniele Nardin, d.nardin@cp-pumps.com, Tel. +41 62 746 8524 / Mobile: +41 79 824 7801
Validity of proposal: 31.03.2011

max
max. kinematic
Item No Fluid Solids max. temp. density viscosity Pump type Pumpe Size rpm Curve No. min. max. coupling Q DP H DP P DP Eta DP NPSH DP H Q0 Qmin. Qmax. P Qmax.
C kg/m3 mm2/s mm mm mm Nm m3/h m kW % m m m3/h m3/h kW
Ammoniumsulfate, H2SO4,
zelti P01_A-B
H3PO4, NH3, H2O
Yes 5-10% 95 1250 1 MKP 100-65-160 2930 15 A 21 / 02 179 140 180 73 100 34.9 18.2 77.4 3.0 45.5 10 130 19.9

Sirklasyon P02_A-B Condensed water, NH3, H2SO4 No 95 965 1 MKP 150-125-315 1760 15 A 83 / 03 329 270 330 360 230 50.3 43.4 80.5 1.7 60.5 30 350 51.7

Scak su P03_A-B Condensed water, NH3, H2SO4 No 95 965 1 MKP 80-50-200 2930 15 A 18 / 04 215 170 218 73 70 50.7 14.9 75.6 2.3 63.3 5 85 16.3

Water with crystals NH4SO4,


Ykama P04_A-B-C
H2SO4, H3PO4, NH3
Yes 5-10% 50 1170 1 MKP 100-65-160 2930 15 A 21 / 02 180 140 180 73 125 30.3 18.6 76.1 3.5 46.0 10 140 19.4

Water with crystals NH4SO4,


Drain Pit P05_A-B
H2SO4, H3PO4, NH3
Yes 5-10% 90 1250 1 MKP 50-32-200 2930 15 A 10 / 05 216 170 216 50 30 51.3 10.6 62.9 2.8 63.3 5 35 11.4
PUMPEN
Pump Data Sheet 1/2
CP-No. 11-TR-16287 Customer ETI Bakir
Date 11.02.11 Contact person Tapflo Makina / Yilmaz Ayanoglu
Revision Inquiry/order.no. E-008-CP-TR-ISTAV-MK-2011
Prepared by Dn Date
Quantity 2 Project
Pump No. Item No. P01_A-B

Operation data
Pumped fluid Ammoniumsulfate, H2SO4, H3PO4, NH3, H2O Temp. range min. 90 max. 95 C
Type of solids Yes Density min. max. kg/m
1250

Content of solids <10 % Kinematic viscosity min. max. 1 mm2/s


Max. vapour pressure bar a
Capacity Q rated 100.0 m3/h Total head H Q rated 34.9 m
Q max. 130.0 m3/h H Q max. 28.1 m
Q min. 10.0 m3/h H Q min. 45.7 m
Minimum flow H2O 20C 10.0 m3/h Shut off head 45.5 m
System NPSH a n/a m Suction pressure 0.2 bar g
Performance curve no. 15A21/02 Differential pressure 4.37 bar a
Efficiency with viscosity 77.4 % Pump NPSH Q required 3.0 m
Q max. 3.8 m
Nominal pump speed 2930 min-1 Mechanical power losses 0.78 kW
Required power Q rated 18.15 kW P max. required at rated impeller- 19.89 kW

Driver
Quantity 2 Manufacturer --
Power 22 kW IEC 180M Mechanical Protection IP 55
No. of phases 3 Electrical Protection IP55 IE2
Frequency 50 Hz Insolation F
Speed 3000 min-1 Frame size 22 kW IEC 180M
Voltage 400 V Frame type B3/B5
Certification Special requirements Thermistors (Freq. Conv.)

Construction data
Pump model MKP Suction nozzle
Pump size 100-65-160 Flange type Flanges EN1092-1/B1/PN16
Pump construction Close Coupled Standard Flange size DN 100
Line up horizontal Orientation horizontal x vertical
Self priming yes x no Discharge nozzle
No. of stages 1 Flange type Flanges EN1092-1/B1/PN16
Pump axis horizontal x vertical Flange size DN 65
Pump pressure rating PN 16 bar Orientation horizontal x vertical
Design-temperature min. -30 max. 115 C
Impeller type closed Coupling manufacturer
Impeller / width rated 179 mm Coupling type -- Size - -
Range / width min. 140 max. 180 mm Baseplate no. 5.1
Rotation view from driver end Clockwise direction Weight Pump 95 kg
Shaft sealing Magnetic coupling Motor 196 kg
Plain bearing lubrication Internal bearing flushing Baseplate 43 kg
TPL / Pit depth -- mm Total 334 kg

Heating / Cooling Lantern / bearing frame


Casing yes x no Bearing lantern closed x open
Connections w/o Heating Jacket Drain connection yes x no
Max. heating temperature C Mon. connection Driv. Ped w/o Monitoring Connection
Nominal pressure bar Lantern Driv. Ped. Standard
Seal casing yes x no
Shroud yes x no Bearing pedestal lubrication w/o Bearing Pedestal
Bearing pedestal yes x no
Sealing
Bearing pedestal energy dissipation kW
PUMPEN
Pump Data Sheet 2/2

CP-No. 11-TR-16287 Customer ETI Bakir


Date 11.02.11 Project
Revision Item No. P01_A-B

Shaft sealing Buffer system


Mechanical seal manufacturer
Mechanical seal type Buffer system
Code Buffer tank
Execution single double Buffer liquid
balanced unbalanced Level control yes no
Flush plan Temp. Control yes no
Energy dissipation kW Pressure control yes no

Magnetic coupling Pump controlling


Torque 73 Nm w/o PT100 connection
Power 22.40 kW Shr.T.Mon., C.Box Alu DIN43729B, Tr. ABB TH02/TTH300 II2G Ex[ia]ib IIC T6
at 2930 min-1 Shroud w/o Leakage Mon.
Eddy current losses 2.00 kW w/o ELFI DLM
Shroud-Isolation Shroud w/o Insulation w/o Gauge Connection

Materials
Pump casing 1.4538/39 Mech. seal product
without Al2O3-coating Mech. seal athmos.
Impeller 1.4538/39 Shaft sleeve
Casing gasket Casing gasket PTFE Seal housing
Product gasket Plug gaskets PTFE Seal flange
Buffer liquid gasket -- Mech. seal metallic parts
Slide bearing rotary SSIC Standard Buffer tank
Slide bearing stationary SSIC Standard Buffer pipes
Pin/Bushing 1.4539 PN16 Driving shaft
Shroud Shroud stand. 2.4610 C4 Baseplate St 37 Standard
Magnets CoSm 2-17 Coupling guard w/o Coupl. Guard

Scope of supply / Tests


Motor CP x Customer Stilts w/o stilts
Coupling CP Customer Suction elbow w/o Suc. Elbow
Coupling guard CP Customer Counterflanges w/o Counterflanges
Baseplate CP x Customer Drip pan w/o Drip Pan
Accessories Nozzles Nozzles packed stand.
Painting Painting CP-Standard RAL 5010 Pump-Test I Q/H/P-Test EN ISO 9906 An.A
Packing Crate Pump-Test II w/o Test
Documentation language EN pdf,1 -fold Pump-Test III w/o Test
Pump acc. ATEX II 2 GD T1-T4 yes X no Inspection by CP Pumpen
Country of origin CH Material certificates EN 10204-2.1

Remarks
Operating Point 1: 100 m3/h @ 35 m; 2930 rpm
Operating Point 2: 12 m3/h @ 35 m; 2575 rpm
Pump casing with wear ring in 1.4539
Optional:
pump protection by shroud temp. probe with transmitter
MKP 100-65-160 15 A 21 / 02
n = 2930 1/min =1000 kg/m3 = 1mm2/s 01.11.07 TF

CP-No.: 11-TR-16287 Revision: Date: 11.02.11 Item No.: P01_A-B


Customer: ETI Bakir
Inq./Ord.No: E-008-CP-TR-ISTAV-MK-2011
Q [m3/h]: 100 H [m]: 35 [mm]: 179.00
50

40% 50%
60%
70% = 1 [mm/s]
75%
= 1250 [kg/m]
40

79%
H [m]

30

180

170

20
160

150

140
10
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
15.0
(o.Verlustleistungen - w/o power losses - sans puissances dissipes)
14.0 180

13.0

12.0 170

11.0
P [kW]

10.0 160

9.0
150
8.0

7.0
140
6.0

5.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
6.0
140
5.0
NPSH [m]

160
4.0 180
3.0
2.0
1.0
Q [m3/h] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
CP PumpSelector
PUMPEN

Customer

CP-Number 11-TR-16287 Customer ETI Bakir

Date 11.02.11 Contact Tapflo Makina / Yilmaz Ayanoglu

Revision Customer No. E-008-CP-TR-ISTAV-MK-2011

Visum Dn Item No. P01_A-B

Operating Data

Fluid Ammoniumsulfate, H2SO4, H3PO4, NH3, H2O


Solids Yes
Content of solids 5-10 % * = Required data

Temperature range min. 90 C *max. 95 C


Density min. kg/m3 *max. 1250 kg/m3
Kinematic viscosity min. mm2/s *max. 1.0 mm2/s
Max. vapour pressure (at T max.) bar (a)

*Q rated 100.00 m3/h *H rated 35.00 m


Static head 2.00 m
Pump Selection

Pump type Pump size


MKP 100-65-160

Nominal pump speed 2930 min-1 Curve No. 15 A 21 / 02 Impeller 179 mm

Needed operation point with water for viscosity min. 140 mm

3
Q #ZAHL! m /h max. 180 mm
H #ZAHL! m

Power losses
Rotor friction loss H20

Bearing frame power


Mechanical seal loss
Eddy current power

Total power losses


Magnetic coupling

Rotor friction loss

*Magnet coupling
HT- power loss

kW 1503 73 Nm
@ 20C
power

loss
loss

*Shroud 1x Hast. C4 (2.4610)

1/min

*Mech. seal no
2930 22.40 2.00 0.66 0.78 2.78
2575 19.68 1.55 0.46 0.54 2.09

-1-
MKP 100-65-160 11-TR-16287 P01_A-B

PUMPEN Revision: 11.02.11 / Dn


179 mm 1250 kg/m3 1 mm2/s
Fluid @ rpm 2930 2575 Curve15 A 21 / 02
Q [m3/h] 100.00 12
H [m] 34.9 35
Power losses [kW] 2.78 2.09

70

60
Vis: Wasser Fluid rmp Kennlinie
100.0 35.00 ##### ##### 100 34.93
50 ##### ##### ##### ##### 100 100
Qmin

35 35 ##### ##### 34.93 34.93

40
H [m]

30 Qmax

Fluid @ 2930

20 Fluid @ 2575
System curve

10

0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0
34.93 26.2 #####
25.0

20.0 Fluid @ 2930


P [kW] (incl. losses)

n1 15.0 12 12 n2 n3 4n
Fluid @ 2575
n1 35 35 n2 n3 n4
10.0

5.0

0.0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0

5.0

4.0 Fluid @ 2930


NPSH [m]

3.0

2.0

1.0

0.0
0.0Q [m3/h] 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0

-2-
CP PumpSelector 11-TR-16287 P01_A-B

PUMPEN Revision: 11.02.11 / Dn

Results for Ammoniumsulfate, H2SO4, H3PO4, NH3,MKP


H2O100-65-160

Results at nominal pump speed 2930 1/min

DP Q0 *Qmin *Qmax Qmin H2O


3
Q m /h 100.00 0 10.00 130.00 10.00
H m 34.9 45.5 45.7 28.1
P kW 18.15 12.37 12.94 19.89 (Incl.losses)
Eta % 77.4 0 15.3 72.7 (Incl.viscosity)
NPSH m 3.0 -- -- 3.8
nss -- 12910

Results at pump speed 2575 1/min

DP Q0 Qmin Qmax Qmin H2O


Q m3/h 12.0 0 10.00 100.00 8.79
H m 35.3 35.2 35.3 24.6
P kW 9.13 8.60 9.04 13.06 (Incl.losses)
Eta % 20.5 0 17.3 76.5 (Incl.viscosity)
NPSH m 2.0 -- -- 2.7
nss -- 5304

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

-3-
MKP 100-65-160 15 G 6

CLOSE COUPLED 11.02.11

DN 65
100 270 DN 65
145

8x18

200
180
DN 100

160
- 65 M12
95
95 M12 212
125 280
125 250

100 270 ( 586 ) 320


200
100 20 160

4x24
8

75 - - 380
190 570 190 440
950 490

DIMENSIONS IN [mm]

FLANGES EN 1092-1 PN16 , DRILLED ACC. EN 1759-1 (ASME B16.5) CLASS 150

11.02.11
NO. SIZE CONNECTION
X 1 G1/4 DRAIN CUSTOMER ETI Bakir
X 3 G1/2 THERMOSENSOR INQUIRY/ORDER-NO. E-008-CP-TR-ISTAV-MK-2011
5 G1/8 EXTERN FLUSHING ITEM P01_A-B
9 G1/4 GAUGE CP-NO. 11-TR-16287
PUMPEN
Pump Data Sheet 1/2
CP-No. 11-TR-16287 Customer ETI Bakir
Date 11.02.11 Contact person Tapflo Makina / Yilmaz Ayanoglu
Revision Inquiry/order.no. E-008-CP-TR-ISTAV-MK-2011
Prepared by Dn Date
Quantity 2 Project
Pump No. Item No. P02_A-B

Operation data
Pumped fluid Condensed water, NH3, H2SO4 Temp. range min. 90 max. 95 C
Type of solids No Density min. 960 max. 965kg/m
Content of solids % Kinematic viscosity min. max. 1 mm2/s
Max. vapour pressure bar a
Capacity Q rated 230.0 m3/h Total head H Q rated 50.3 m
Q max. 350.0 m3/h H Q max. 39.9 m
Q min. 30.0 m3/h H Q min. 59.9 m
Minimum flow H2O 20C 30.0 m3/h Shut off head 60.5 m
System NPSH a n/a m Suction pressure <0.2 bar g
Performance curve no. 15A83/03 Differential pressure 4.85 bar a
Efficiency with viscosity 80.5 % Pump NPSH Q required 1.7 m
Q max. 3.8 m
Nominal pump speed 1760 min-1 Mechanical power losses 0.25 kW
Required power Q rated 43.38 kW P max. required at rated impeller- 51.68 kW

Driver
Quantity 2 Manufacturer --
Power 55 kW IEC 250M Mechanical Protection IP 55
No. of phases 3 Electrical Protection IP55 IE2
Frequency 50 Hz Insolation F
Speed 1500 min-1 Frame size 55 kW IEC 250M
Voltage 400 V Frame type B3/B5
Certification Special requirements Thermistors (Freq. Conv.)

Construction data
Pump model MKP Suction nozzle
Pump size 150-125-315 Flange type Flanges EN1092-1/B1/PN16
Pump construction Close Coupled Standard Flange size DN 150
Line up horizontal Orientation horizontal x vertical
Self priming yes x no Discharge nozzle
No. of stages 1 Flange type Flanges EN1092-1/B1/PN16
Pump axis horizontal x vertical Flange size DN 125
Pump pressure rating PN 16 bar Orientation horizontal x vertical
Design-temperature min. -30 max. 200 C
Impeller type closed Coupling manufacturer
Impeller / width rated 329 mm Coupling type -- Size - -
Range / width min. 270 max. 330 mm Baseplate no. 8.2
Rotation view from driver end Clockwise direction Weight Pump 310 kg
Shaft sealing Magnetic coupling Motor 545 kg
Plain bearing lubrication Internal bearing flushing Baseplate 120 kg
TPL / Pit depth -- mm Total 975 kg

Heating / Cooling Lantern / bearing frame


Casing yes x no Bearing lantern closed x open
Connections w/o Heating Jacket Drain connection yes x no
Max. heating temperature C Mon. connection Driv. Ped w/o Monitoring Connection
Nominal pressure bar Lantern Driv. Ped. Standard
Seal casing yes x no
Shroud yes x no Bearing pedestal lubrication w/o Bearing Pedestal
Bearing pedestal yes x no
Sealing
Bearing pedestal energy dissipation kW
PUMPEN
Pump Data Sheet 2/2

CP-No. 11-TR-16287 Customer ETI Bakir


Date 11.02.11 Project
Revision Item No. P02_A-B

Shaft sealing Buffer system


Mechanical seal manufacturer
Mechanical seal type Buffer system
Code Buffer tank
Execution single double Buffer liquid
balanced unbalanced Level control yes no
Flush plan Temp. Control yes no
Energy dissipation kW Pressure control yes no

Magnetic coupling Pump controlling


Torque 360 Nm w/o PT100 connection
Power 66.35 kW Shr.T.Mon., C.Box Alu DIN43729B, Tr. ABB TH02/TTH300 II2G Ex[ia]ib IIC T6
at 1760 min-1 Shroud w/o Leakage Mon.
Eddy current losses 5.38 kW w/o ELFI DLM
Shroud-Isolation Shroud w/o Insulation w/o Gauge Connection

Materials
Pump casing 1.4581 Mech. seal product
without Al2O3-coating Mech. seal athmos.
Impeller 1.4581 Shaft sleeve
Casing gasket Casing gasket PTFE Seal housing
Product gasket Plug gaskets PTFE Seal flange
Buffer liquid gasket -- Mech. seal metallic parts
Slide bearing rotary SSIC Standard Buffer tank
Slide bearing stationary SSIC Standard Buffer pipes
Pin/Bushing 1.4460 PN16 Driving shaft
Shroud Shroud stand. 2.4610+1.4435/1.4404
Baseplate St 37 reinforced
Magnets CoSm 2-17 Coupling guard w/o Coupl. Guard

Scope of supply / Tests


Motor CP x Customer Stilts w/o stilts
Coupling CP Customer Suction elbow w/o Suc. Elbow
Coupling guard CP Customer Counterflanges w/o Counterflanges
Baseplate CP x Customer Drip pan w/o Drip Pan
Accessories Nozzles Nozzles packed stand.
Painting Painting CP-Standard RAL 5010 Pump-Test I Q/H/P-Test EN ISO 9906 An.A
Packing Crate Pump-Test II w/o Test
Documentation language EN pdf,1 -fold Pump-Test III w/o Test
Pump acc. ATEX II 2 GD T1-T4 yes x no Inspection by CP Pumpen
Country of origin CH Material certificates EN 10204-2.1

Remarks
Pump is to be operated at 60 Hz / 1760 rpm by inverter
Optional:
pump protection by shroud temp. probe with transmitter
CP PumpSelector
PUMPEN

Customer

CP-Number 11-TR-16287 Customer ETI Bakir

Date 11.02.11 Contact Tapflo Makina / Yilmaz Ayanoglu

Revision Customer No. E-008-CP-TR-ISTAV-MK-2011

Visum Dn Item No. P02_A-B

Operating Data

Fluid Condensed water, NH3, H2SO4


Solids No
Content of solids % * = Required data

Temperature range min. 90 C *max. 95 C


Density min. 960 kg/m3 *max. 965 kg/m3
Kinematic viscosity min. mm2/s *max. 1.0 mm2/s
Max. vapour pressure (at T max.) bar (a)

*Q rated 230.00 m3/h *H rated 50.00 m


Static head 2.00 m
Pump Selection

Pump type Pump size


MKP 150-125-315

Nominal pump speed 1760 min-1 Curve No. 15 A 83 / 03 Impeller 329 mm

Needed operation point with water for viscosity min. 270 mm

3
Q #ZAHL! m /h max. 330 mm
H #ZAHL! m

Power losses
Rotor friction loss H20

Bearing frame power


Mechanical seal loss
Eddy current power

Total power losses


Magnetic coupling

Rotor friction loss

*Magnet coupling
HT- power loss

kW 1508 360 Nm
@ 20C
power

loss
loss

*Shroud 1x Hast. C4 (2.4610)

1/min

*Mech. seal no
1760 66.35 5.38 0.30 0.25 5.63

-1-
MKP 150-125-315 11-TR-16287 P02_A-B

PUMPEN Revision: 11.02.11 / Dn


329 mm 965 kg/m3 1 mm2/s
Fluid @ rpm 1760 Curve15 A 83 / 03
Q [m3/h] 230.00
H [m] 50.3
Power losses [kW] 5.63

70

Qmin
60
Vis: Wasser Fluid rmp Kennlinie
230.0 50.00 ##### ##### 230 50.25
50 ##### ##### ##### ##### 230 230

50 50 ##### ##### 50.25 50.25


Qmax
40
H [m]

Fluid @ 1760
30

System curve
20

10

0
0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0
50.25 37.69 #####
60.0
Fluid @ 1760
50.0
P [kW] (incl. losses)

40.0
n1 n2 n3 n4
n1 30.0 n2 n3 n4

20.0

10.0

0.0
0.0 50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0

7.0
6.0 Fluid @ 1760
5.0
NPSH [m]

4.0
3.0
2.0
1.0
0.0
0.0Q [m3/h]50.0 100.0 150.0 200.0 250.0 300.0 350.0 400.0 450.0

-2-
CP PumpSelector 11-TR-16287 P02_A-B

PUMPEN Revision: 11.02.11 / Dn

Results for Condensed water, NH3, H2SO4 MKP 150-125-315

Results at nominal pump speed 1760 1/min

DP Q0 *Qmin *Qmax Qmin H2O


3
Q m /h 230.00 0 30.00 350.00 30.00
H m 50.3 60.5 59.9 39.9
P kW 43.39 27.48 29.55 51.69 (Incl.losses)
Eta % 80.5 0 19.8 79.6 (Incl.viscosity)
NPSH m 1.7 -- -- 3.8
nss -- 18211

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


Q m3/h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

-3-
MKP 150-125-315 15 A 83 / 03
n = 1760 1/min =1000 kg/m3 = 1mm2/s 05.11.2007

CP-No.: 11-TR-16287 Revision: Date: 11.02.11 Item No.: P02_A-B


Customer: ETI Bakir
Inq./Ord.No: E-008-CP-TR-ISTAV-MK-2011
Q [m3/h]: 230 H [m]: 50 [mm]: 329.00
70

= 1 [mm/s]
20% 40%
60 = 965 [kg/m]
60%
70%
75%
80%

50 83%
H [m]

40

330
320
30
310
300
290
20
280
270

10
0 50 100 150 200 250 300 350 400 450
55
(o.Verlustleistungen - w/o power losses - sans puissances dissipes)
330
50
320
45
310
40
300
35
P [kW]

290
30 280
270
25

20

15

10
0 50 100 150 200 250 300 350 400 450
6 330 - 270
5
NPSH [m]

4
3
2
1
0
Q [m3/h] 0 50 100 150 200 250 300 350 400 450
MKP 150-125-315 15 G 6

CLOSE COUPLED 11.02.11

DN 125
140 330 8x18
210

8x22

355
240
DN 150

280
- 100 M20
150
150 - 400
200 500
- -

140 330 ( 790 ) 400


355
140 0 280

6x28
8

110 350 350 530


250 - 250 600
1200 660

DIMENSIONS IN [mm]

FLANGES EN 1092-1 PN16 , DRILLED ACC. EN 1759-1 (ASME B16.5) CLASS 150

11.02.11
NO. SIZE CONNECTION
X 1 G1/4 DRAIN CUSTOMER ETI Bakir
X 3 G1/2 THERMOSENSOR INQUIRY/ORDER-NO. E-008-CP-TR-ISTAV-MK-2011
5 G1/8 EXTERN FLUSHING ITEM P02_A-B
9 G1/4 GAUGE CP-NO. 11-TR-16287
PUMPEN
Pump Data Sheet 1/2
CP-No. 11-TR-16287 Customer ETI Bakir
Date 11.02.11 Contact person Tapflo Makina / Yilmaz Ayanoglu
Revision Inquiry/order.no. E-008-CP-TR-ISTAV-MK-2011
Prepared by Dn Date
Quantity Project
Pump No. Item No. P03_A-B

Operation data
Pumped fluid Condensed water, NH3, H2SO4 Temp. range min. 90 max. 95 C
Type of solids No Density min. 960 max. 965kg/m
Content of solids % Kinematic viscosity min. max. 1 mm2/s
Max. vapour pressure bar a
Capacity Q rated 70.0 m3/h Total head H Q rated 50.7 m
Q max. 85.0 m3/h H Q max. 43.7 m
Q min. 5.0 m3/h H Q min. 63.3 m
Minimum flow H2O 20C 5.0 m3/h Shut off head 63.3 m
System NPSH a n/a m Suction pressure <0.2 bar g
Performance curve no. 15A18/04 Differential pressure 4.89 bar a
Efficiency with viscosity 75.6 % Pump NPSH Q required 2.3 m
Q max. 2.9 m
Nominal pump speed 2930 min-1 Mechanical power losses 0.60 kW
Required power Q rated 14.94 kW P max. required at rated impeller- 16.27 kW

Driver
Quantity Manufacturer --
Power 18,5 kW IEC 160L Mechanical Protection IP 55
No. of phases 3 Electrical Protection IP55 IE2
Frequency 50 Hz Insolation F
Speed 3000 min-1 Frame size 18,5 kW IEC 160L
Voltage 400 V Frame type B3/B5
Certification Special requirements Thermistors (Freq. Conv.)

Construction data
Pump model MKP Suction nozzle
Pump size 80-50-200 NG Flange type Flanges EN1092-1/B1/PN16
Pump construction Close Coupled Standard Flange size DN 80
Line up horizontal Orientation horizontal x vertical
Self priming yes x no Discharge nozzle
No. of stages 1 Flange type Flanges EN1092-1/B1/PN16
Pump axis horizontal x vertical Flange size DN 50
Pump pressure rating PN 16 bar Orientation horizontal x vertical
Design-temperature min. -30 max. 200 C
Impeller type closed Coupling manufacturer
Impeller / width rated 215 mm Coupling type -- Size - -
Range / width min. 170 max. 218 mm Baseplate no. 4.2
Rotation view from driver end Clockwise direction Weight Pump 110 kg
Shaft sealing Magnetic coupling Motor 188 kg
Plain bearing lubrication Internal bearing flushing Baseplate 31 kg
TPL / Pit depth -- mm Total 329 kg

Heating / Cooling Lantern / bearing frame


Casing yes x no Bearing lantern closed x open
Connections w/o Heating Jacket Drain connection yes x no
Max. heating temperature C Mon. connection Driv. Ped w/o Monitoring Connection
Nominal pressure bar Lantern Driv. Ped. Standard
Seal casing yes x no
Shroud yes x no Bearing pedestal lubrication w/o Bearing Pedestal
Bearing pedestal yes x no
Sealing
Bearing pedestal energy dissipation kW
PUMPEN
Pump Data Sheet 2/2

CP-No. 11-TR-16287 Customer ETI Bakir


Date 11.02.11 Project
Revision Item No. P03_A-B

Shaft sealing Buffer system


Mechanical seal manufacturer
Mechanical seal type Buffer system
Code Buffer tank
Execution single double Buffer liquid
balanced unbalanced Level control yes no
Flush plan Temp. Control yes no
Energy dissipation kW Pressure control yes no

Magnetic coupling Pump controlling


Torque 73 Nm w/o PT100 connection
Power 22.40 kW Shr.T.Mon., C.Box Alu DIN43729B, Tr. ABB TH02/TTH300 II2G Ex[ia]ib IIC T6
at 2930 min-1 Shroud w/o Leakage Mon.
Eddy current losses 2.00 kW w/o ELFI DLM
Shroud-Isolation Shroud w/o Insulation w/o Gauge Connection

Materials
Pump casing 1.4581 Mech. seal product
without Al2O3-coating Mech. seal athmos.
Impeller 1.4581 Shaft sleeve
Casing gasket Casing gasket PTFE Seal housing
Product gasket Plug gaskets PTFE Seal flange
Buffer liquid gasket -- Mech. seal metallic parts
Slide bearing rotary SSIC Standard Buffer tank
Slide bearing stationary SSIC Standard Buffer pipes
Pin/Bushing 1.4460 PN16 Driving shaft
Shroud Shroud stand. 2.4610 C4 Baseplate St 37 Standard
Magnets CoSm 2-17 Coupling guard w/o Coupl. Guard

Scope of supply / Tests


Motor CP x Customer Stilts w/o stilts
Coupling CP Customer Suction elbow w/o Suc. Elbow
Coupling guard CP Customer Counterflanges w/o Counterflanges
Baseplate CP x Customer Drip pan w/o Drip Pan
Accessories Nozzles Nozzles packed stand.
Painting Painting CP-Standard RAL 5010 Pump-Test I Q/H/P-Test EN ISO 9906 An.A
Packing Crate Pump-Test II w/o Test
Documentation language EN pdf,1 -fold Pump-Test III w/o Test
Pump acc. ATEX II 2 GD T1-T4 yes X no Inspection by CP Pumpen
Country of origin CH Material certificates EN 10204-2.1

Remarks
Operating Point 1: 70 m3/h @ 50 m; 2930 rpm
Operating Point 2: 10 m3/h @ 50 m; 2625 rpm

Optional:
pump protection by shroud temp. probe with transmitter
MKP 80-50-200 15 A 18 / 04
n = 2930 1/min =1000 kg/m3 = 1mm2/s 06.01.09 TF

CP-No.: 11-TR-16287 Revision: Date: 11.02.11 Item No.: P03_A-B


Customer: ETI Bakir
Inq./Ord.No: E-008-CP-TR-ISTAV-MK-2011
Q [m3/h]: 70 H [m]: 50 [mm]: 215.00
70
30% 40%
50%
60%
65%
70% = 1 [mm/s]
60
= 965 [kg/m]
75%

50
H [m]

218
40 210
200

190

180
30
170

20
0 10 20 30 40 50 60 70 80 90 100
16.0
(o.Verlustleistungen - w/o power losses - sans puissances dissipes)
15.0 218
14.0
210
13.0
12.0 200
11.0
190
10.0
P [kW]

9.0 180
8.0 170
7.0
6.0
5.0
4.0
3.0
0 10 20 30 40 50 60 70 80 90 100
3.0
218 - 170
NPSH [m]

2.0

1.0

0.0
Q [m3/h] 0 10 20 30 40 50 60 70 80 90 100
CP PumpSelector
PUMPEN

Customer

CP-Number 11-TR-16287 Customer ETI Bakir

Date 11.02.11 Contact Tapflo Makina / Yilmaz Ayanoglu

Revision Customer No. E-008-CP-TR-ISTAV-MK-2011

Visum Dn Item No. P03_A-B

Operating Data

Fluid Condensed water, NH3, H2SO4


Solids No
Content of solids % * = Required data

Temperature range min. 90 C *max. 95 C


Density min. 960 kg/m3 *max. 965 kg/m3
Kinematic viscosity min. mm2/s *max. 1.0 mm2/s
Max. vapour pressure (at T max.) bar (a)

*Q rated 70.00 m3/h *H rated 50.00 m


Static head 2.00 m
Pump Selection

Pump type Pump size


MKP 80-50-200

Nominal pump speed 2930 min-1 Curve No. 15 A 18 / 04 Impeller 215 mm

Needed operation point with water for viscosity min. 170 mm

3
Q #ZAHL! m /h max. 218 mm
H #ZAHL! m

Power losses
Rotor friction loss H20

Bearing frame power


Mechanical seal loss
Eddy current power

Total power losses


Magnetic coupling

Rotor friction loss

*Magnet coupling
HT- power loss

kW 1503 73 Nm
@ 20C
power

loss
loss

*Shroud 1x Hast. C4 (2.4610)

1/min

*Mech. seal no
2930 22.40 2.00 0.66 0.60 2.60
2625 20.07 1.61 0.49 0.44 2.05

-1-
MKP 80-50-200 11-TR-16287 P03_A-B

PUMPEN Revision: 11.02.11 / Dn


215 mm 965 kg/m3 1 mm2/s
Fluid @ rpm 2930 2625 Curve15 A 18 / 04
Q [m3/h] 70.00 10
H [m] 50.7 50
Power losses [kW] 2.60 2.05

70
Qmin

60
Vis: Wasser Fluid rmp Kennlinie
70.0 50.00 ##### ##### 70 50.65
50 70.00 70.00 ##### ##### 70 70
Qmax
50 50 ##### ##### 50.65 50.65

40 Fluid @ 2930
H [m]

Fluid @ 2625
30

System curve
20

10

0
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0
50.65 37.99 #####
18.0
Fluid @ 2930
16.0
14.0
P [kW] (incl. losses)

12.0 Fluid @ 2625


n1 10 10 n2 n3 n4
10.0
n1 50 50 n2 n3 n4
8.0
6.0
4.0
2.0
0.0
0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 100.0

3.0
Fluid @ 2930
2.5
2.0
NPSH [m]

1.5
1.0
0.5
0.0
0.0Q [m3/h]10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0

-2-
CP PumpSelector 11-TR-16287 P03_A-B

PUMPEN Revision: 11.02.11 / Dn

Results for Condensed water, NH3, H2SO4 MKP 80-50-200

Results at nominal pump speed 2930 1/min

DP Q0 *Qmin *Qmax Qmin H2O


3
Q m /h 70.00 0 5.00 85.00 5.00
H m 50.7 63.3 63.3 43.7
P kW 14.94 8.73 9.18 16.27 (Incl.losses)
Eta % 75.6 0 12.7 71.4 (Incl.viscosity)
NPSH m 2.3 -- -- 2.9
nss -- 13112

Results at pump speed 2625 1/min

DP Q0 Qmin Qmax Qmin H2O


Q m3/h 10.0 0 5.00 70.00 4.48
H m 50.7 50.8 50.8 37.8
P kW 7.17 6.46 6.81 11.44 (Incl.losses)
Eta % 26.0 0 14.0 74.1 (Incl.viscosity)
NPSH m 2.0 -- -- 2.2
nss -- 4936

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

-3-
MKP 80-50-200 NG 15 G 6

CLOSE COUPLED 11.02.11

DN 50
100 270 4x18
125

8x18

200
160
DN 80

160
- 50 M12
70
70 M12 212
100 265
125 250

100 270 ( 562 ) 340


200
90 0 160

4x24
8

60 - - 340
170 460 170 400
800 450

DIMENSIONS IN [mm]

FLANGES EN 1092-1 PN16 , DRILLED ACC. EN 1759-1 (ASME B16.5) CLASS 150

11.02.11
NO. SIZE CONNECTION
X 1 G1/4 DRAIN CUSTOMER ETI Bakir
X 3 G1/2 THERMOSENSOR INQUIRY/ORDER-NO. E-008-CP-TR-ISTAV-MK-2011
5 G1/8 EXTERN FLUSHING ITEM P03_A-B
9 G1/4 GAUGE CP-NO. 11-TR-16287
PUMPEN
Pump Data Sheet 1/2
CP-No. 11-TR-16287 Customer ETI Bakir
Date 11.02.11 Contact person Tapflo Makina / Yilmaz Ayanoglu
Revision Inquiry/order.no. E-008-CP-TR-ISTAV-MK-2011
Prepared by Dn Date
Quantity 2 Project
Pump No. Item No. P04_A-B-C

Operation data
Pumped fluid Water with crystals NH4SO4, H2SO4, H3PO4, NH3
Temp. range min. 30 max. 50 C
Type of solids Yes Density min. 1160 max. kg/m
1170

Content of solids % Kinematic viscosity min. max. 1 mm2/s


Max. vapour pressure bar a
Capacity Q rated 125.0 m3/h Total head H Q rated 30.3 m
Q max. 140.0 m3/h H Q max. 26.7 m
Q min. 10.0 m3/h H Q min. 46.2 m
Minimum flow H2O 20C 10.0 m3/h Shut off head 46.0 m
System NPSH a n/a m Suction pressure <0.1 bar g
Performance curve no. 15A21/02 Differential pressure 3.54 bar a
Efficiency with viscosity 76.1 % Pump NPSH Q required 3.5 m
Q max. 3.9 m
Nominal pump speed 2930 min-1 Mechanical power losses 0.73 kW
Required power Q rated 18.57 kW P max. required at rated impeller- 19.39 kW

Driver
Quantity 2 Manufacturer --
Power 22 kW IEC 180M Mechanical Protection IP 55
No. of phases 3 Electrical Protection IP55 IE2
Frequency 50 Hz Insolation F
Speed 3000 min-1 Frame size 22 kW IEC 180M
Voltage 400 V Frame type B3/B5
Certification Special requirements Thermistors (Freq. Conv.)

Construction data
Pump model MKP Suction nozzle
Pump size 100-65-160 Flange type Flanges EN1092-1/B1/PN16
Pump construction Close Coupled Standard Flange size DN 100
Line up horizontal Orientation horizontal x vertical
Self priming yes x no Discharge nozzle
No. of stages 1 Flange type Flanges EN1092-1/B1/PN16
Pump axis horizontal x vertical Flange size DN 65
Pump pressure rating PN 16 bar Orientation horizontal x vertical
Design-temperature min. -30 max. 115 C
Impeller type closed Coupling manufacturer
Impeller / width rated 180 mm Coupling type -- Size - -
Range / width min. 140 max. 180 mm Baseplate no. 5.1
Rotation view from driver end Clockwise direction Weight Pump 95 kg
Shaft sealing Magnetic coupling Motor 196 kg
Plain bearing lubrication Internal bearing flushing Baseplate 43 kg
TPL / Pit depth -- mm Total 334 kg

Heating / Cooling Lantern / bearing frame


Casing yes x no Bearing lantern closed x open
Connections w/o Heating Jacket Drain connection yes x no
Max. heating temperature C Mon. connection Driv. Ped w/o Monitoring Connection
Nominal pressure bar Lantern Driv. Ped. Standard
Seal casing yes x no
Shroud yes x no Bearing pedestal lubrication w/o Bearing Pedestal
Bearing pedestal yes x no
Sealing
Bearing pedestal energy dissipation kW
PUMPEN
Pump Data Sheet 2/2

CP-No. 11-TR-16287 Customer ETI Bakir


Date 11.02.11 Project
Revision Item No. P04_A-B-C

Shaft sealing Buffer system


Mechanical seal manufacturer
Mechanical seal type Buffer system
Code Buffer tank
Execution single double Buffer liquid
balanced unbalanced Level control yes no
Flush plan Temp. Control yes no
Energy dissipation kW Pressure control yes no

Magnetic coupling Pump controlling


Torque 73 Nm w/o PT100 connection
Power 22.40 kW Shr.T.Mon., C.Box Alu DIN43729B, Tr. ABB TH02/TTH300 II2G Ex[ia]ib IIC T6
at 2930 min-1 Shroud w/o Leakage Mon.
Eddy current losses 2.00 kW w/o ELFI DLM
Shroud-Isolation Shroud w/o Insulation w/o Gauge Connection

Materials
Pump casing 1.4538/39 Mech. seal product
without Al2O3-coating Mech. seal athmos.
Impeller 1.4538/39 Shaft sleeve
Casing gasket Casing gasket PTFE Seal housing
Product gasket Plug gaskets PTFE Seal flange
Buffer liquid gasket -- Mech. seal metallic parts
Slide bearing rotary SSIC Standard Buffer tank
Slide bearing stationary SSIC Standard Buffer pipes
Pin/Bushing 1.4539 PN16 Driving shaft
Shroud Shroud stand. 2.4610 C4 Baseplate St 37 Standard
Magnets CoSm 2-17 Coupling guard w/o Coupl. Guard

Scope of supply / Tests


Motor CP x Customer Stilts w/o stilts
Coupling CP Customer Suction elbow w/o Suc. Elbow
Coupling guard CP Customer Counterflanges w/o Counterflanges
Baseplate CP x Customer Drip pan w/o Drip Pan
Accessories Nozzles Nozzles packed stand.
Painting Painting CP-Standard RAL 5010 Pump-Test I Q/H/P-Test EN ISO 9906 An.A
Packing Crate Pump-Test II w/o Test
Documentation language EN pdf,1 -fold Pump-Test III w/o Test
Pump acc. ATEX II 2 GD T1-T4 yes X no Inspection by CP Pumpen
Country of origin CH Material certificates EN 10204-2.1

Remarks
Operating Point 1: 125 m3/h @ 30 m; 2930 rpm
Operating Point 2: 20 m3/h @ 35 m; 2390 rpm
Pump casing with wear ring in 1.4539

Optional:
pump protection by shroud temp. probe with transmitter
MKP 100-65-160 15 A 21 / 02
n = 2930 1/min =1000 kg/m3 = 1mm2/s 01.11.07 TF

P04_A-B
CP-No.: 11-TR-16287 Revision: Date: 11.02.11 Item No.:
Customer: ETI Bakir
Inq./Ord.No: E-008-CP-TR-ISTAV-MK-2011
Q [m3/h]: 125 H [m]: 30 [mm]: 180.00
50

40% 50%
60%
70% = 1 [mm/s]
75%
= 1170 [kg/m]
40

79%
H [m]

30

180

170

20
160

150

140
10
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
15.0
(o.Verlustleistungen - w/o power losses - sans puissances dissipes)
14.0 180

13.0

12.0 170

11.0
P [kW]

10.0 160

9.0
150
8.0

7.0
140
6.0

5.0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
6.0
140
5.0
NPSH [m]

160
4.0 180
3.0
2.0
1.0
Q [m3/h] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
CP PumpSelector
PUMPEN

Customer

CP-Number 11-TR-16287 Customer ETI Bakir

Date 11.02.11 Contact Tapflo Makina / Yilmaz Ayanoglu

Revision Customer No. E-008-CP-TR-ISTAV-MK-2011

Visum Dn Item No. P04_A-B-C

Operating Data

Fluid Water with crystals NH4SO4, H2SO4, H3PO4, NH3


Solids Yes
Content of solids % * = Required data

Temperature range min. 30 C *max. 50 C


Density min. 1160 kg/m3 *max. 1170 kg/m3
Kinematic viscosity min. mm2/s *max. 1.0 mm2/s
Max. vapour pressure (at T max.) bar (a)

*Q rated 125.00 m3/h *H rated 30.00 m


Static head 2.00 m
Pump Selection

Pump type Pump size


MKP 100-65-160

Nominal pump speed 2930 min-1 Curve No. 15 A 21 / 02 Impeller 180 mm

Needed operation point with water for viscosity min. 140 mm

3
Q #ZAHL! m /h max. 180 mm
H #ZAHL! m

Power losses
Rotor friction loss H20

Bearing frame power


Mechanical seal loss
Eddy current power

Total power losses


Magnetic coupling

Rotor friction loss

*Magnet coupling
HT- power loss

kW 1503 73 Nm
@ 20C
power

loss
loss

*Shroud 1x Hast. C4 (2.4610)

1/min

*Mech. seal no
2930 22.40 2.00 0.66 0.73 2.73
2390 18.27 1.33 0.37 0.41 1.74

-1-
MKP 100-65-160 11-TR-16287 P04_A-B-C

PUMPEN Revision: 11.02.11 / Dn


180 mm 1170 kg/m3 1 mm2/s
Fluid @ rpm 2930 2390 Curve15 A 21 / 02
Q [m3/h] 125.00 20
H [m] 30.3 30
Power losses [kW] 2.73 1.74

50
Qmin

45

Vis:
40 Wasser Fluid rmp Kennlinie
125.0 30.00 ##### ##### 125 30.26
##### ##### ##### ##### 125 125
35
30 30 ##### ##### 30.26 30.26
30
Qmax
H [m]

25 Fluid @ 2930

20
Fluid @ 2390

15 System curve

10

0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0
30.26 22.69 #####
25.0

20.0 Fluid @ 2930


P [kW] (incl. losses)

n1 15.0 20 20 n2 n3 n4
n1 30 30 n2 n3 n4
Fluid @ 2390
10.0

5.0

0.0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0

5.0

4.0 Fluid @ 2930


NPSH [m]

3.0

2.0

1.0

0.0
0.0Q [m3/h] 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0

-2-
CP PumpSelector 11-TR-16287 P04_A-B-C

PUMPEN Revision: 11.02.11 / Dn

Results for Water with crystals NH4SO4, H2SO4, H3PO4,


MKP 100-65-160
NH3

Results at nominal pump speed 2930 1/min

DP Q0 *Qmin *Qmax Qmin H2O


3
Q m /h 125.00 0 10.00 140.00 10.00
H m 30.3 46.0 46.2 26.7
P kW 18.57 11.78 12.33 19.39 (Incl.losses)
Eta % 76.1 0 15.3 71.4 (Incl.viscosity)
NPSH m 3.5 -- -- 3.9
nss -- 12812

Results at pump speed 2390 1/min

DP Q0 Qmin Qmax Qmin H2O


Q m3/h 20.0 0 10.00 100.00 8.16
H m 30.5 30.6 30.7 20.5
P kW 7.38 6.66 7.02 10.27 (Incl.losses)
Eta % 34.5 0 18.6 76.6 (Incl.viscosity)
NPSH m 2.0 -- -- 2.5
nss -- 6355

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

-3-
MKP 100-65-160 15 G 6

CLOSE COUPLED 11.02.11

DN 65
100 270 DN 65
145

8x18

200
180
DN 100

160
- 65 M12
95
95 M12 212
125 280
125 250

100 270 ( 586 ) 320


200
100 20 160

4x24
8

75 - - 380
190 570 190 440
950 490

DIMENSIONS IN [mm]

FLANGES EN 1092-1 PN16 , DRILLED ACC. EN 1759-1 (ASME B16.5) CLASS 150

11.02.11
NO. SIZE CONNECTION
X 1 G1/4 DRAIN CUSTOMER ETI Bakir
X 3 G1/2 THERMOSENSOR INQUIRY/ORDER-NO. E-008-CP-TR-ISTAV-MK-2011
5 G1/8 EXTERN FLUSHING ITEM P04_A-B-C
9 G1/4 GAUGE CP-NO. 11-TR-16287
PUMPEN
Pump Data Sheet 1/2
CP-No. 11-TR-16287 Customer ETI Bakir
Date 11.02.11 Contact person Tapflo Makina / Yilmaz Ayanoglu
Revision Inquiry/order.no. E-008-CP-TR-ISTAV-MK-2011
Prepared by Dn Date
Quantity 2 Project
Pump No. MKTP Item No. P05_A-B

Operation data
Pumped fluid Water with crystals NH4SO4, H2SO4, H3PO4, NH3
Temp. range min. 30 max. 90 C
Type of solids Yes Density min. max. kg/m
1250

Content of solids % Kinematic viscosity min. max. 1 mm2/s


Max. vapour pressure bar a
Capacity Q rated 30.0 m3/h Total head H Q rated 51.3 m
Q max. 35.0 m3/h H Q max. 46.0 m
Q min. 5.0 m3/h H Q min. 63.4 m
Minimum flow H2O 20C 2.0 m3/h Shut off head 63.3 m
System NPSH a n/a m Suction pressure n/a bar g
Performance curve no. 15A10/05 Differential pressure 6.42 bar a
Efficiency with viscosity 62.9 % Pump NPSH Q required 2.8 m
Q max. 3.6 m
Nominal pump speed 2930 min-1 Mechanical power losses 0.78 kW
Required power Q rated 10.62 kW P max. required at rated impeller- 11.40 kW

Driver
Quantity 2 Manufacturer --
Power 15 kW IEC 160M Mechanical Protection IP 55
No. of phases 3 Electrical Protection IP55 IE2
Frequency 50 Hz Insolation F
Speed 3000 min-1 Frame size 15 kW IEC 160M
Voltage 400 V Frame type B3/B5
Certification Special requirements Standard

Construction data
Pump model MKP Suction nozzle
Pump size 50-32-200 NG Flange type Flanges EN1092-1/B1/PN16
Pump construction Close Coupled Standard Flange size DN 50
Line up vertical Orientation horizontal x vertical
Self priming yes x no Discharge nozzle
No. of stages 1 Flange type Flanges EN1092-1/B1/PN16
Pump axis horizontal x vertical Flange size DN 32
Pump pressure rating PN 16 bar Orientation horizontal x vertical
Design-temperature min. -30 max. 115 C
Impeller type closed Coupling manufacturer
Impeller / width rated 216 mm Coupling type -- Size - -
Range / width min. 170 max. 216 mm Baseplate no.
Rotation view from driver end Clockwise direction Weight Pump 105 kg
Shaft sealing Magnetic coupling Motor 173 kg
Plain bearing lubrication Internal bearing flushing Baseplate kg
TPL / Pit depth 1500 mm Total 278 kg

Heating / Cooling Lantern / bearing frame


Casing yes x no Bearing lantern closed x open
Connections w/o Heating Jacket Drain connection yes x no
Max. heating temperature C Mon. connection Driv. Ped w/o Monitoring Connection
Nominal pressure bar Lantern Driv. Ped. Standard
Seal casing yes x no
Shroud yes x no Bearing pedestal lubrication w/o Bearing Pedestal
Bearing pedestal yes x no
Sealing
Bearing pedestal energy dissipation kW
PUMPEN
Pump Data Sheet 2/2

CP-No. 11-TR-16287 Customer ETI Bakir


Date 11.02.11 Project
Revision Item No. P05_A-B

Shaft sealing Buffer system


Mechanical seal manufacturer
Mechanical seal type Buffer system
Code Buffer tank
Execution single double Buffer liquid
balanced unbalanced Level control yes no
Flush plan Temp. Control yes no
Energy dissipation kW Pressure control yes no

Magnetic coupling Pump controlling


Torque 50 Nm w/o PT100 connection
Power 15.34 kW Shr.T.Mon., C.Box Alu DIN43729B, Tr. ABB TH02/TTH300 II2G Ex[ia]ib IIC T6
at 2930 min-1 Shroud w/o Leakage Mon.
Eddy current losses 1.50 kW w/o ELFI DLM
Shroud-Isolation Shroud w/o Insulation w/o Gauge Connection

Materials
Pump casing 1.4538/39 Mech. seal product
without Al2O3-coating Mech. seal athmos.
Impeller 1.4538/39 Shaft sleeve
Casing gasket Casing gasket PTFE Seal housing
Product gasket Plug gaskets PTFE Seal flange
Buffer liquid gasket -- Mech. seal metallic parts
Slide bearing rotary SSIC Standard Buffer tank
Slide bearing stationary SSIC Standard Buffer pipes
Pin/Bushing 1.4539 PN16 Driving shaft
Shroud Shroud stand. 2.4610 C4 Baseplate w/o Baseplate
Magnets CoSm 2-17 Coupling guard w/o Coupl. Guard

Scope of supply / Tests


Motor CP x Customer Stilts w/o stilts
Coupling CP Customer Suction elbow w/o Suc. Elbow
Coupling guard CP Customer Counterflanges w/o Counterflanges
Baseplate CP Customer Drip pan w/o Drip Pan
Accessories Nozzles Nozzles packed stand.
Painting Painting CP-Standard RAL 5010 Pump-Test I Q/H/P-Test EN ISO 9906 An.A
Packing Crate Pump-Test II w/o Test
Documentation language EN pdf,1 -fold Pump-Test III w/o Test
Pump acc. ATEX II 2 GD T1-T4 yes X no Inspection by CP Pumpen
Country of origin CH Material certificates EN 10204-2.1

Remarks
Optional:
pump protection by shroud temp. probe with transmitter

Execution as vertical sump pump MKTP


Pump in 1.4539 / Dip tube in 1.4571 (SS316)
MKP 50-32-200 15 A 10 / 05
n = 2930 1/min =1000 kg/m3 = 1mm2/s 09.05.08 TF

P05_A-B
CP-No.: 11-TR-16287 Revision: Date: 11.02.11 Item No.:
Customer: ETI Bakir
Inq./Ord.No: E-008-CP-TR-ISTAV-MK-2011
Q [m3/h]: 30 H [m]: 51 [mm]: 216.00
70

65 30% 40%
50% 55%
60%
60 = 1 [mm/s]
63% = 1250 [kg/m]
55

50
H [m]

216
45
210
40
200

35 190

180
30

170
25

20
0 5 10 15 20 25 30 35 40
8.0
(o.Verlustleistungen - w/o power losses - sans puissances dissipes)
216
7.0
210
6.0 200
190
5.0
P [kW]

180
4.0 170

3.0

2.0

1.0
0 5 10 15 20 25 30 35 40
4.0
216 - 170
3.0
NPSH [m]

2.0

1.0

0.0
Q [m3/h] 0 5 10 15 20 25 30 35 40
CP PumpSelector
PUMPEN

Customer

CP-Number 11-TR-16287 Customer ETI Bakir

Date 11.02.11 Contact Tapflo Makina / Yilmaz Ayanoglu

Revision Customer No. E-008-CP-TR-ISTAV-MK-2011

Visum Dn Item No. P05_A-B

Operating Data

Fluid Water with crystals NH4SO4, H2SO4, H3PO4, NH3


Solids Yes
Content of solids % * = Required data

Temperature range min. 30 C *max. 90 C


Density min. kg/m3 *max. 1250 kg/m3
Kinematic viscosity min. mm2/s *max. 1.0 mm2/s
Max. vapour pressure (at T max.) bar (a)

*Q rated 30.00 m3/h *H rated 51.50 m


Static head 1.00 m
Pump Selection

Pump type Pump size


MKP 50-32-200

Nominal pump speed 2930 min-1 Curve No. 15 A 10 / 05 Impeller 216 mm

Needed operation point with water for viscosity min. 170 mm

3
Q #ZAHL! m /h max. 216 mm
H #ZAHL! m

Power losses
Rotor friction loss H20

Bearing frame power


Mechanical seal loss
Eddy current power

Total power losses


Magnetic coupling

Rotor friction loss

*Magnet coupling
HT- power loss

kW 1503 50 Nm
@ 20C
power

loss
loss

*Shroud 1x Hast. C4 (2.4610)

1/min

*Mech. seal no
2930 15.34 1.50 0.66 0.78 2.28

-1-
MKP 50-32-200 11-TR-16287 P05_A-B

PUMPEN Revision: 11.02.11 / Dn


216 mm 1250 kg/m3 1 mm2/s
Fluid @ rpm 2930 Curve15 A 10 / 05
Q [m3/h] 30.00
H [m] 51.3
Power losses [kW] 2.28

70
Qmin

60
Vis: Wasser Fluid rmp Kennlinie
30.0 51.50 ##### ##### 30 51.33
50 30.00 30.00 ##### ##### 30 30
Qmax

51.5 51.5 ##### ##### 51.33 51.33 Fluid @ 2930


40
H [m]

30

System curve
20

10

0
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0
51.33 38.5 #####
12.0
Fluid @ 2930
10.0
P [kW] (incl. losses)

8.0
n1 n2 n3 n4
n1 6.0 n2 n3 n4

4.0

2.0

0.0
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

4.0
3.5 Fluid @ 2930
3.0
NPSH [m]

2.5
2.0
1.5
1.0
0.5
0.0
0.0Q [m3/h] 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0

-2-
CP PumpSelector 11-TR-16287 P05_A-B

PUMPEN Revision: 11.02.11 / Dn

Results for Water with crystals NH4SO4, H2SO4, H3PO4,


MKP 50-32-200
NH3

Results at nominal pump speed 2930 1/min

DP Q0 *Qmin *Qmax Qmin H2O


3
Q m /h 30.00 0 5.00 35.00 2.00
H m 51.3 63.3 63.4 46.0
P kW 10.62 5.90 6.69 11.40 (Incl.losses)
Eta % 62.9 0 24.5 60.1 (Incl.viscosity)
NPSH m 2.8 -- -- 3.6
nss -- 7489

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


Q m3/h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

Results at pump speed 1/min

DP Q0 Qmin Qmax Qmin H2O


3
Q m /h 0
H m
P kW (Incl.losses)
Eta % 0 (Incl.viscosity)
NPSH m -- --
nss --

-3-
MKTP 16 G 1
Rev.4 21.04.10 TF

FLANGES PN16, ANSI-CONNECTIONS RE-MACHINED DIMENSIONS IN [mm]


SIZE DIMENSIONS MOTORFRAME 1)
FLANGE PUMP CARRIER PUMP DIMENSIONS
4) 2) h 3) 80 100 132 160 200 225 250
DN PN k2 nxM emin e DN c D3 k3 nxd3 a b T (L2) f D d D1 D2 90 112 180 280
20-15-160 20 16 75 4x14 417 450 35 565 520 20x23 152 64 118 237 22 290 105 X X X
20-15-200 20 16 75 4x15 447 450 35 565 520 20x23 167 79 161 280 22 290 105 X X X X X X
40-25-160 32 16 100 4x18 310 500 35 615 570 20x23 81 155 113 237 43 290 140 X X X
40-25-200 32 16 100 4x18 475 500 35 615 570 20x23 164 92 161 280 43 290 140 X X X X X X
50-32-160 40 16 110 4x18 340 500 35 615 570 20x23 91 170 158 237 57 290 150 X X X X X X
50-32-200 40 16 110 4x18 505 600 40 710 665 24x23 174 107 157 284 57 290 150 X X X X X X
50-32-250 40 16 110 4x18 405 600 40 710 665 24x23 124 202 210 340 54 290 150 X X X X X X
65-40-160 50 16 125 4x18 502 600 40 710 665 24x23 165 106 158 237 70 290 165 X X X X X X
65-40-200 50 16 125 4x18 377 600 40 710 665 24x23 102 189 177 284 72 290 165 X X X X X X
65-40-250 50 16 125 4x18 567 600 40 710 665 24x23 197 139 210 340 71 290 165 X X X X X X
80-50-160 65 16 145 4x18 412 600 40 710 665 24x23 110 206 178 236 80 290 185 X X X X X X
80-50-200 65 16 145 8x18 577 600 40 710 665 24x23 192 144 177 285 80 290 185 X X X X X X
80-50-250 65 16 145 8x18 457 700 40 810 765 28x23 132 229 235 340 82 290 185 X X X X X X
100-65-160 80 16 160 8x18 610 700 40 810 765 28x23 201 160 178 237 109 290 200 X X X X X
100-65-200 80 16 160 8x18 490 700 40 810 765 28x23 141 245 210 340 109 290 200 X X X X X X
125-80-200 100 16 180 8x18 695 800 40 915 870 32x23 234 202 235 340 130 290 220 X X X X X X

1) MOTOR V1; L* = DEPENDENT ON MOTOR VAILID ONLY WITH SIGNATURE


2) T = 600 - 4000 DATE
3) f = DEPENDENT ON MOTOR AND T SIGNATURE
4) CENTERING DIAMETER e MUST BE > emin ! CUSTOMER
5) BASED ON STANDARDS FOR CONTAINERS WITH WELDED FLANGES ORDER-NO.
- DN (450) 5001000 ACC. DIN 28032 AND DIN 28036 (STAINLESS STEEL) ITEM
- DN 1200 ACC. DIN 28032 (CARBON STEEL) CP-NO.
MKP / MKP-S 15 F 1

P/T-Ratings (EN 1092-1.2001, PN16, Rp1) Rev.6 11.11.10 TF

T= 95 C

95.00 95.00
20 -1 20

19
Pv H2O

18

17

16
1.4306, 1.4404, 1.4581, 2.4170, 2.4602, 2.4610

G-Ti2/Ti7 (3.7035/3.7235)
1.4517, 1.4539 / PEEK

15

14 1.4517, 2.4602, 2.4610

13 1.4581

12
G-Ni 95 (2.4170)
11 PEEK
1.4404, 1.4539
10
P [bar]

PEEK
reinforced 1.4306
9
G-Ti2/Ti7 (3.7035/3.7235)
8

7
1.4517
6

-1
-100 -50 0 50 100 150 200 250 300 350
T [C]
G/A drawing 15 H 45

Close coupled baseplate motor B3/B5 Rev.01 12.2003


MKP 15 H 1

Sectional drawing Pump 1502 1503 1505 1507 1510 Rev.02 20.02.08 TF
MKP 15 H 5

Sectional drawing pump 1508 1509 150X Rev.01 07.2004


MKTP 16 H 1
PUMPEN
Sectional drawing submerged pump, short version Rev. 1 8.11.10 Rr
MKP 15 D 5
PUMPEN
Shroud Temperature Probe Rev. 1 21.12.01

1 Connector box (833)


2 Connector pad / transducer (835)
3 Plug (916.75)
4 Nut (920.75)
5 Thermowell
6 Thermocouple
7 Measurement point
8 Shroud (151)
MKP / MKP-S 15 F 1

P/T-Ratings (EN 1092-1.2001, PN16, Rp1) Rev.6 11.11.10 TF

T= 95 C

95.00 95.00
20 -1 20

19
Pv H2O

18

17

16
1.4306, 1.4404, 1.4581, 2.4170, 2.4602, 2.4610

G-Ti2/Ti7 (3.7035/3.7235)
1.4517, 1.4539 / PEEK

15

14 1.4517, 2.4602, 2.4610

13 1.4581

12
G-Ni 95 (2.4170)
11 PEEK
1.4404, 1.4539
10
P [bar]

PEEK
reinforced 1.4306
9
G-Ti2/Ti7 (3.7035/3.7235)
8

7
1.4517
6

-1
-100 -50 0 50 100 150 200 250 300 350
T [C]
MKP 15 C 10
PUMPEN
Interchangeability Rev. 8 27.08.10 Tf

Motor adapter (closed coupled)

Thrust bearing (part of bearing)


Magnetic coupling
Bearing pedestal
Bearing frame

Slide bearing
Flywheel

Impeller
Shroud

Casing

Size
1510 1510 1510 20-15-160
1501 1510 1510 1510 1510 1510
1502 150K 150K 40-25-160

1511 1511 20-15-200


1511 1511 1511 1503
150P 150P 40-25-200
1503
1513 1513 50-32-160

1503 1524 1524 65-40-160


1503 1503
1503 1503 1503 1539 1539 80-50-160
1505 1505
1504 1552 1552 100-65-160

1516 1516 50-32-200 NG


1503 1503
1511 1511 1511 1527 1527 65-40-200 NG

1542 1542 80-50-200 NG


1505 1505
1554 1554 100-65-200

1519 1519 50-32-250

1507 1507 1507 1507 1505 1507 1530 1530 65-40-250


1507 1507
1545 1545 80-50-250

1563 1563 125-80-200

1508 1508 1508 1508 1508 1508 1509 1509 1582 1582 150-125-315

1509 1508 150Y 1509 1509 1509 150X 150X 1592 1592 200-150-315