Vibration Monitoring System

using XM Dynamic Modules

By Lek Chen
Mar 13, 2009

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Agenda
XM Dynamic module is a new ROCKWELL product

1.
2.
3.
4.
5.
6.
7.
8.

Introduction
Hardware & Software components
Software installation
Configuration for PG products (RSNetworx)
Vibration Instruments
Wiring and Layout
XM Node address (dip switch setting)
I/O and Module Configuration (Software and Logic),
Data structure

9. HMI screen
10. Modify parameter setting ONLINE
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Introduction
XM Dynamic module is a new ROCKWELL product
-

Solar implemented on PG products in CPD 230 (Jan 2009)

Plan to use it in O&G and aftermarket in the future

Feature
DIN rail mount
Spring clamp terminal base
Require external 24 DC power supply
ControlNet 1.5
Universal module can be configured for different types of applications (radial,
axial*, velocity, acceleration & BAM)

Module is Configured in RSLogix5000 environment

Monitor additional data (four bands,1x phase/magnitude & tachometer)
Extended data for advanced diagnostics (future)

*XM Dyn module does not support Axial thrust position so the gap voltage is used to determine
the axial thrust position. Converting from Gap voltage to Axial is done in the logic. See the
logic later in the presentation. Will be supported in future.

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Hardware and Software

Hardware Components

ControlNET Adapter 1440-ACNR (Solar P/N 1088442-1)

XM Dynamic Module 1440-DYN02-01RJ (Solar P/N 1088442-2)
Spring Clamp Terminal Base 1440-TBS-J (Solar P/N 1088442-3)
DC-DC Power Supply 1606-XLD-92D (Solar P/N 1088442-4)

Software

- RSLogix5000 ver 16.03 or later

- AOP (Add On Profile) version 1.05.013 or later
- EDS files (Note: these files are for RSNetworx and RSLinx to recognize
the modules).

Firmware

- Version 6.132 or later

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Software installation - AOP

Please read the installation procedure (ReadMe.doc) in the folder
The AOP is located in
S:\Rockwell Software\XM Dynamic\AOP\1440XMDyn_Rel_Ver_1.05.013

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Software installation EDS files

Please read the installation procedure (ReadMe.doc) in the folder
The EDS files (total of 6) are located in
S:\Rockwell Software\EDS\XM Dynamic

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XM Dyn Modules Configuration for PG

XM Dyn Module configuration layout for Solar PG products

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RSNetworx
Below is a typical T70 PG layout.

Note: you must install all the EDS files so the RSNetworx will recognize
the modules.

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Vibration instruments
Vibration monitoring system with XM Dynamic Modules for
Standard PG consists of:
Radial/axial vibration probes (turbine):

- Y only or X&Y (Bearings 1,2 & 3) unit in mils p-p

- Extension Cables (with corresponding system length)
- External Probe Drivers (must have)
Tachometer probe or keyphasor (turbine):

- unit in rpm
Accelerometer (Gear box):

- unit in g rms
Velocity (Generator): -- unit in in/s rms

- X&Y + Tach probes (custom feature) unit in mils p-p + rpm

For Combustion pressure: -- unit in psi rms

- BAM (Burner Acoustic Monitor)

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Tachometer wiring
Typical wiring for Tachometer
Important notice:

Jumper between terminal 40 & 41 on the first module (where the sensor is connected)
Jumper between modules ZX23301, ZX23302 & ZX23303 (Daisy chain tachometer connection)

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Radial vibration wiring

Typical wiring for radial vibration

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Accelerometer wiring
Typical wiring for Accelerometer
Important notice:

Enable the IEPE in software configuration

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Velocity wiring
Typical wiring for Generator Velocity
Important notice:

Enable the IEPE in software configuration

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BAM wiring
Typical wiring for BAM
Important notice:

Enable the IEPE in software configuration

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Lay out of XM Dyn Modules

Standard layout of XM Dyn Modules (with 1440-ACNR) inside Generator box
Note: for split skid, there will be two sets of XM Dyn modules therefore two 1440ACNR will be used (for example: T130 on shore). See slide 7 for PG
configuration detail.

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XM Dyn Modules wiring

Typical XM Dyn modules power wiring when split in two rows

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XM Network wiring
XM Network wiring
XM Dynamic Modules are installed in two rows (with one 1440-ACNR),

the XM Network cable must be connected in terminals 27, 28, 29 & 30 as shown
a 120 Ohm resistor must be installed in the last module (See below)

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XM Node Dip switch setting

Typical XM Node address Dip switch setting

Switches 1,2,3,4 must be closed (up position)

Switches 5-10 is for XM Node number setting

Example:

Note: this is not ControlNet

Node address

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I/O configuration

Note: You must install AOP (Add On Profile) to be able to see the
I/O configuration in RSLogix5000

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Module Configuration
Module Configuration parameter screen

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BAM Sensitivity adjustment

Type-in the number (sensitivity of BAM device) in the module configuration as shown in red circle

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Module Definition
Notice: This is where you define the data structure

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Available data items

Variable Name

Description

Overall

The measured overall value of the transducer signal.

DC Bias/Gap

The measured average DC offset of the transducer signal.

1X Magnitude

The measured magnitude of the vibration at the machine speed. This is shown as Sync on the Detail
Bearing Data HMI Display page.

1X Phase

The measured phase of the vibration at the machine speed. This is shown as Sync Phase on the
Detail Bearing Data HMI Display page.

2X Magnitude

The measured magnitude of the vibration at 2 times the machine speed.

2X Phase

The measured phase of the vibration at 2 times the machine speed.

3X Magnitude

The measured magnitude of the vibration at 3 times the machine speed.

Sum Harmonics

The sum harmonics value. This is the sum of the amplitude of the harmonics in the range from the
specified starting order through the configured frequency maximum.

Not 1X

The measured magnitude of the vibration excluding the vibration at the machine speed. . This is shown
as Async on the Detail Bearing Data HMI Display page.

Band 0

The measured band 0 value. This and the other band frequency data items are a configurable frequency
range that is a subset of the full spectrum frequency range. This is shown as Engine Frequency
Component 0 on the Detail Bearing Data HMI Display page. This and the other band frequency
measurements are configured to show the amplitude of the highest frequency component within the
bands span. Refer to configuration parameters for band span details.

Band 1

The measured band 1 value.

Band 2

The measured band 2 value.

Band 3

The measured band 3 value.

Speed

The measured speed value from the tachometer input.

Maximum Speed

This is the greatest measured speed value since the most recent reset.

Acceleration

The measured acceleration value. The acceleration is the rate of change in the speed.

SMAX Magnitude

This is the greatest peak magnitude around the orbit. Note that this is only applicable when both
channels of the same module are receiving signals from the same bearing with the two sensors
physically displaced at 90 degree intervals around the direction of shaft rotation. If this condition is not
met, this data value has no relevance.

SMAX Phase

The SMAX phase value. This is the phase at which the greatest peak magnitude occurs around the orbit.

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Standard Configurations
(whats used and whats not)
Radial* &
Axial

* Radial only
Accel/BAM &
Velocity

Data structure
All the configuration parameters are shown in Controller Tags

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Logic routines
Shaft Bearing routines

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Logic - Radial

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Logic - Radial

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Logic - Axial

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Logic - Axial

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HMI screen
Turbine Vibration screen

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HMI screen - Detail Brg data

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HMI screen - SoLoNOx

Burner Acoustic Monitor

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HMI screen - BAM in Bar graph

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Online Configuration
If you modify any parameter online , Click OK to complete

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Online Configuration
You must check the box as shown in red circle and then click yes

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Online Configuration
You must uncheck the box in Connection tab as shown in red circle and click OK
Notice the yellow circle as shown below

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Online Configuration
Click Yes and then Click OK

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Questions

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