Time

Q. no. Operation

Front Pocket

Dart Making

Crotch serging
Preperatory and APW

Back Pocket
APW

1 Front Jatti serging

2 Jatti attaching to pkt
3 Pkt edge cutting
4 Pkt folding
5 Pkt Top stich

1 Back serging
2 Dart Marking
3 Dart sewing
4 Dart Pressing

1 Crotch serging
1 Back jatti Serging
2 Back Jatti Attaching to Pkt
1 Welt Pocket

Belt

1 belt hook attachment

2 patch attach to belt
3 belt cotton attach
4 belt cutting
5 belt zigzag
6 belt press

Fly Preparation

1 single n double fly serging

2 Fly pressing
3 Fly Attachment

1 Side Serging
2 Fussing n Pressing
3 Feeder
4 Cutting at PKT
5 Back taki
6 PKT Serging
7 PKT Attach
8 Press at PKT
front

front

Back

Assembly

9 Jati Sewing n Marking

10 PKT Taki
11 Hold Stitch
12 PKT Serging
13 Single Fly Attach
14 Zip n Double fly attach
15 Wash n Barcode tag LBL
17 Side Serging
18 Inspection

1 Feeding
2 Bone Cutting
3 Top side Welt stitch
4 Bone Taki
5 Welt Pressing
6 PKT Attach
7 PKT Chain Stitch
8 PKT Inside Out
9 Hold stitch on Jati
10 PKT Top Stitch
11 Brant tag At Welt PKT
12 Inspection

1 Serial n size match

2 Side Seam
3 Inseam
4 Loop Marking
5 Seamster
6 Zipper to crotch attach
7 Loop Attach
8 Belt Attach
9 Thoka Making
10 Thoka Re-cutting
11 Thoka Folding
12 Fly n Belt Press
13 Zipper n crotch stitch
14 J Stitch
15 Belt Joint
16 Set Sewing
17 Size tag near Zipper
18 Set Press
19 Loop Bartak L.

20 Blind Stitch
21 Size tag attach
22 Loop Attach
23 Inspection

POST ASSEMBLY

1 Bartak At bck PKT n Dart

2 Bartack at side PKT n Crotch
3 Bartak at Loop U. n Fly
4 Buttonhole
5 Button Attach
6 Final Inspection
7 Hemming
9 Inspection

SNLS
3T, OL
SNEC
SNCS
Blind Stich
Press man
Helper
Checker
Button Hole
Button Attach
Bartak
APW
TOTAL OPERATION

Time study DLT 1

Machine type
op. name
3T, OL
SNLS
SNLS
Helper
SNLS

T1

T2

T3

TA

Babita
Anita
Yogendra
Rameshwar
Brijesh

5.51
10.62
10.51
2.64
31.3

4.8
10.02
11.04
3.6
23.75

3.5
9.5
10.4
3.95
23.33

5.8
10.7
10.7
4.7
28.8

4.9025
10.21
10.6625
3.7225
26.795

3T, OL
Helper
SNLS
Press man

Mukesh
Rinju
Manoj

14.04
6.49
27.05
11.6

14.59
7.14
30.85
14.22

13.15
6.13
28.94
8.25

12.17
5.09
27.06
10.07

13.4875
6.2125
28.475
11.035

3T,OL

Anju

6.68

6.7

5.88

6.17

6.3575

3T, OL
SNLS

Kutti
Rebeka Khatun

2.26
6.88

3.3
7.7

3.06
7.25

4.16
7.7

3.195
7.3825

APW

Naveen

13.07

12.38

14.65

11.3

12.85

18.04
29.38
10.65
9.46
18.74
12.9

24.48
27.04
11.24
11.11
19.48
13.4

26.22
29.52
8.95
10.79
18.51
12.48

26.05
31.13
10.79
9.94
20.6
13.88

23.6975
29.2675
10.4075
10.325
19.3325
13.165

Helper

rahul
mukesh
SNLS
SNLS
rishu
SNEC
yakub
zigzag lock stitch akhtari begam
Press man
md afjal
3T,OL
Press man
SNLS

Champa Devi
Lalchand
Fareen

4.3
8.88
5.13

5.25
6.03
6.21

5.17
6.99
6.62

5.07
8.62
5.79

4.9475
7.63
5.9375

3T,OL
Press man
Helper
Helper
SNLS
3T,OL
SNLS
Press man

RajyaLakshmi
Salim
ShivaM
Suman
Maya
Kiran
Shakuntala
Kasim

15.25
5.96
7.67
16.2
16.03
20.2
23.27
23.3

16.58
6.37
8.38
13.5
12.71
21.74
25.69
23.21

16.84
6.06
9.09
16.46
18.56
21
23.2
11.86

16.74
6.96
9
20.11
20.65
20.29
30.4
12.13

16.3525
6.3375
8.535
16.5675
16.9875
20.8075
25.64
17.625

SNLS
SNLS
SNLS
3T,OL
SNLS
SNLS
SNLS
3T,OL
Checker

Rita
Gita
Ragini
Chandini
Deshraj
Preeti
Minnoti
Babloo
Kumar.H

8.76
14.46
14.75
8.28
20.47
20.88
27.81
25.54
30.53

11.05
14.4
15.09
9.08
20.83
20.83
24.46
28.06
30.99

14.04
15.21
13.26
7.94
20.13
20.13
23.79
30.31
30.81

14.28
20.1
11.49
10.65
23.55
23.55
24.78
28.36
27.49

12.0325
16.0425
13.6475
8.9875
21.245
21.3475
25.21
28.0675
29.955

Helper
Helper
SNLS
SNLS
Press man
SNLS
3T,OL
Helper
SNLS
SNLS
SNLS
Checker

Akhil
Aarti
Pinki
Ajay
Pradip
Shilpa
Shobha
Avanti
Ajay
Akhilesh
Urmila
Shivam

12.33
20.91
13.9
12.35
32.23
16.67
11.27
9.04
10.32
25.69
19.8
14.2

10.39
18.35
13.28
11.63
21.34
20.42
7.61
8.68
8.02
22.63
18.51
18.71

13.48
20.09
13.4
11.49
31.14
24.85
10.06
9.57
9.13
18.39
23.07
22.97

14.89
26.2
13.94
13.82
24.09
15.41
10.06
7.64
10.5
23.96
21.8
23.66

12.7725
21.3875
13.63
12.3225
27.2
19.3375
9.75
8.7325
9.4925
22.6675
20.795
19.885

Helper
SNCH + PR
SNCH
Helper
Pressman
SNLS
SNLS
SNLS
SNLS
Helper
Helper
Press man
SNLS
SNLS
SNLS
SNLS
SNLS
Press man
Bartak

Shahi
Gaytri
Rajkumari
Krishna
Rajesh
Surendra
Sarita
Sharmila
Sujeet
Arun
Ragini
Sanju
Malti
Jitendra
Gita
Ajanta
Gudiya
Shiv Prakash
Rinku

19.28
44.59
46.29
20.03
73.45
22.45
65.88
83.62
22.67
42.74
13.45
35.66
25.8
20.02
19.96
24.64
24.81
28.72
17.65

20.34
44.17
44.27
22.89
59.88
22.49
72.14
91.48
18.47
44.01
12.12
30.82
17.86
19.28
21.71
20.7
25.59
23.41
24.48

26.24
53.61
45.97
18.75
62.96
23.35
80.07
88.54
20.08
42.22
14.48
37.21
23.79
20.4
22.12
22.13
21.79
24.48
22.64

22.21
54.52
46.21
22.05
69.96
23.89
72.93
90.15
21.53
44.29
14.84
32.34
20.37
21.35
20.86
24.11
22.55
27.87
19.13

22.0175
49.2225
45.685
20.93
66.5625
23.045
72.755
88.4475
20.6875
43.315
13.7225
34.0075
21.955
20.2625
21.1625
22.895
23.685
26.12
20.975

Blind stitch M/C

SNLS
SNLS
Checker

Mumtaj
Ranju
Reema
Pramod

25.19
26.12
27.02
23.38

30.23
24.7
24.32
22.88

25.05
23.35
23.18
25.6

23.05
25.19
22.5
25.08

25.88
24.84
24.255
24.235

Bartak
Bartak
Bartak
Button Hole
Button Attach
Checker
SNLS
Checker

Arvind
Munna
Ajeet
Punam
Sandeep
Murti
Ajeet
Ram Babu

23.88
16.14
25.62
30.71
27.71
23.89
53.48
8.09

24.65
17.6
23.49
30.64
27.65
25.6
63.48
11.04

27.56
18.42
22.55
32.55
24.86
23.12
78.25
9.08

24.66
20.28
22.66
28.4
25.64
25.95
69.89
6.39

25.1875
18.11
23.58
30.575
26.465
24.64
66.275
8.65

34
10
1
3
1
9
12
5
1
1
4
1
82

(31 UBD , 3 normal)

(1 A,3T,OL + 9,3T,OL)
(1 pressure roller , 2 normal)

TR
5
10
11
4
27

14
6
28
11

6
3
7
13
24
29
10
10
19
13
5
8
6

16
6
9
17
17
21
26
18

12
16
13
9
21
21
25
28
30

13
21
13
12
27
19
10
9
10
23
21
20

22
49
45
20
67
23
73
88
20
43
14
34
22
20
21
23
24
26
21

26
25
24
24

25
18
24
30
24
24
66
9

Time study
Q. no. Operation

Front Pocket

Dart Making

1 Front Jatti serging

2 Jatti attaching to pkt
3 Pkt edge cutting
4 Pkt folding
5 Pkt Top stich

1 Back serging
2 Dart Marking
3 Dart sewing
4 Dart Pressing

1 Crotch serging
Crotch serging

Preperatory and APW

Back Pocket

1 Back jatti Serging

2 Back Jatti Attaching to Pkt

1 Welt Pocket
APW

Waste band

Fly Preparation

1 belt hook attachment

2 patch attach to belt
3 belt cotton attach
4 belt cutting
5 belt zigzag
6 belt press

1 single n double fly serging

2 Fly pressing
3 Fly Attachment

1 Side Serging
2 Fussing n Pressing
3 Feeder

front

Back

Assembly

4 Cutting at PKT
5 Back taki
6 PKT Serging
7 PKT Attach
8 Press at PKT
9 Jati Sewing n Marking
10 PKT Taki
11 Hold Stitch
12 PKT Serging
13 Single Fly Attach
14 Zip n Double fly attach
15 Wash n Barcode tag LBL
17 Side Serging
18 Inspection

1 Feeding
2 Bone Cutting
3 Top side Welt stitch
4 Bone Taki
5 Welt Pressing
6 PKT Attach
7 PKT Chain Stitch
8 PKT Inside Out
9 Hold stitch on Jati
10 PKT Top Stitch
11 Brant tag At Welt PKT
12 Inspection

1 Serial n size match

2 Side Seam
3 Inseam
4 Loop Marking
5 Seamster
6 Zipper to crotch attach
7 Loop Attach
8 Belt Attach
9 Thoka Making
10 Thoka Re-cutting
11 Thoka Folding
12 Fly n Belt Press
13 Zipper n crotch stitch
14 J Stitch

Assembly
15 Belt Joint
16 Set Sewing
17 Size tag near Zipper
18 Set Press
19 Loop Bartak L.
20 Blind Stitch
21 Size tag attach
22 Loop Attach
23 Inspection

POST ASSEMBLY

1 Bartak At bck PKT n Dart

2 Bartack at side PKT n Crotch
3 Bartak at Loop U. n Fly
4 Buttonhole
5 Button Attach
6 Final Inspection
7 Hemming
9 Inspection

SNLS
3T, OL
SNEC
SNCS
Blind Stich
Press man
Helper
Checker
Button Hole
Button Attach
Bartak
APW
TOTAL OPERATION

Time study DLT 1

Machine type
3T, OL
SNLS
SNLS
Helper
SNLS

op. name

TR

S.M.V

Allowance

Babita
Anita
Yogendra
Rameshwar
Brijesh

5
10
11
4
27

10
2
20
4
22
4.4
8
1.6
54
10.8
TOTAL TIME

3T, OL
Helper
SNLS
Press man

Mukesh
Rinju
Manoj

14
6
28
11

28
5.6
12
2.4
54
10.8
22
4.4
TOTAL TIME

3T,OL

Anju

6
TOTAL TIME

1.2

3T, OL
SNLS

Kutti
Rebeka Khatun

3
7

6
14
TOTAL TIME

1.2
2.8

APW

Naveen

13

26
TOTAL TIME

5.2

24
29
10
10
19
13

24
29
10
10
19
13
TOTAL TIME

4.8
5.8
2
2
3.8
2.6

Helper

rahul
mukesh
SNLS
SNLS
rishu
SNEC
yakub
zigzag lock stitch akhtari begam
Press man
md afjal

3T,OL
Press man
SNLS

Champa Devi
Lalchand
Fareen

5
8
6

5
8
6

1
1.6
1.2
TOTAL TIME
PREPARATORY AND APW

3T,OL
Press man
Helper

RajyaLakshmi
Salim
ShivaM

16
6
9

32
12
9

6.4
2.4
1.8

Helper
SNLS
3T,OL
SNLS
Press man
SNLS
SNLS
SNLS
3T,OL
SNLS
SNLS
SNLS
3T,OL
Checker

Suman
Maya
Kiran
Shakuntala
Kasim
Rita
Gita
Ragini
Chandini
Deshraj
Preeti
Minnoti
Babloo
Kumar.H

17
17
21
26
18
12
16
13
9
21
21
25
28
30

34
6.8
34
6.8
42
8.4
32
6.4
36
7.2
24
4.8
32
6.4
26
5.2
18
3.6
21
4.2
21
4.2
25
5
56
11.2
30
6
TOTAL TIME(front)

Helper
Helper
SNLS
SNLS
Press man
SNLS
3T,OL
Helper
SNLS
SNLS
SNLS
Checker

Akhil
Aarti
Pinki
Ajay
Pradip
Shilpa
Shobha
Avanti
Ajay
Akhilesh
Urmila
Shivam

13
21
13
12
27
19
10
9
10
23
21
20

13
2.6
42
8.4
26
5.2
24
4.8
54
10.8
38
7.6
20
4
18
3.6
20
4
46
9.2
21
4.2
20
4
TOTAL TIME(BACK)

Helper
SNCH + PR
SNCH
Helper
Pressman
SNLS
SNLS
SNLS
SNLS
Helper
Helper
Press man
SNLS
SNLS

Shahi
Gaytri
Rajkumari
Krishna
Rajesh
Surendra
Sarita
Sharmila
Sujeet
Arun
Ragini
Sanju
Malti
Jitendra

22
49
45
20
67
23
73
88
20
43
14
34
22
20

22
49
45
20
67
23
73
88
20
43
14
34
22
20

4.4
9.8
9
4
13.4
4.6
14.6
17.6
4
8.6
2.8
6.8
4.4
4

SNLS
SNLS
SNLS
Press man
Bartak
Blind stitch M/C
SNLS
SNLS
Checker

Gita
Ajanta
Gudiya
Shiv Prakash
Rinku
Mumtaj
Ranju
Reema
Pramod

Bartak
Bartak
Bartak
Button Hole
Button Attach
Checker
SNLS
Checker

Arvind
Munna
Ajeet
Punam
Sandeep
Murti
Ajeet
Ram Babu

34
10
1
3
1
9
12
5
1
1
4
1
82

21
23
24
26
21
26
25
24
24

21
4.2
23
4.6
24
4.8
26
5.2
21
4.2
26
5.2
25
5
24
4.8
24
4.8
TOTAL TIME(ASSEMBLY)

25
25
5
18
18
3.6
24
24
4.8
30
30
6
24
24
4.8
24
24
4.8
66
66
13.2
9
9
1.8
TOTAL TIME(POST ASSMBLY)
FRONT+BACK+ASSEMBLY+POST ASSEMBLY
PREPARATORY+FRONT+BACK+ASSEMBLY+POST ASSEMBLY
2206
441.2
36.76667
(31 UBD , 3 normal)
(1 A,3T,OL + 9,3T,OL)

(1 pressure roller , 2 normal)

SA(S)

SAM
12
24
26.4
9.6
64.8

0.2
0.4
0.44
0.16
1.08
2.28

33.6
14.4
64.8
26.4

0.56
0.24
1.08
0.44
2.32

7.2

0.12
0.12

7.2
16.8

0.12
0.28
0.4

31.2

0.52
0.52

28.8
34.8
12
12
22.8
15.6

0.48
0.58
0.2
0.2
0.38
0.26
2.1

6
9.6
7.2

TAL TIME
PARATORY AND APW

0.1
0.16
0.12
0.38
8.12

38.4
14.4
10.8

0.64
0.24
0.18

IME

IME

IME

IME

IME

IME

40.8
40.8
50.4
38.4
43.2
28.8
38.4
31.2
21.6
25.2
25.2
30
67.2
36

0.68
0.68
0.84
0.64
0.72
0.48
0.64
0.52
0.36
0.42
0.42
0.5
1.12
0.6
9.68

15.6
50.4
31.2
28.8
64.8
45.6
24
21.6
24
55.2
25.2
24

0.26
0.84
0.52
0.48
1.08
0.76
0.4
0.36
0.4
0.92
0.42
0.4
6.84

26.4
58.8
54
24
80.4
27.6
87.6
105.6
24
51.6
16.8
40.8
26.4
24

0.44
0.98
0.9
0.4
1.34
0.46
1.46
1.76
0.4
0.86
0.28
0.68
0.44
0.4

(front)

(BACK)

25.2
27.6
28.8
31.2
25.2
31.2
30
28.8
28.8

0.42
0.46
0.48
0.52
0.42
0.52
0.5
0.48
0.48
15.08

30
21.6
28.8
36
28.8
28.8
79.2
10.8

0.5
0.36
0.48
0.6
0.48
0.48
1.32
0.18
4.4
36
44.12

SSEMBLY)

T ASSMBLY)
LY+POST ASSEMBLY
LY+POST ASSEMBLY
2647.2
44.12