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3 authors, including:
Abhay Pashilkar
National Aerospace Laboratories
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Proceedings of GT 2005
ASME Turbo Expo 2005: Power for Land, Sea and Air
June 6-9, 2005, Reno-Tahoe, Nevada, USA
GT2005-68244
THERMODYNAMIC ANALYSIS OF TURBOFAN ENGINE
R. Yadav
Emeritus Professor of Mechanical Engineering,
MNNIT, Allahabad (U.P.)-211004
INDIA
email: ramashishy@yahoo.com
Chandrakant B. Jugseniya
Post Graduate Student,
Mechanical Engineering Department, MNNIT,
Allahabad (U.P.) 211004
INDIA
email: chandrakant_jugseniya@yahoo.co.in
ABSTRACT
The present work deals with a detailed parametric
thermodynamic analysis of all the possible configurations of
turbofan engine (two and three spool with or without mixer
and/ afterburner) employing transpiration cooling technique for
turbine blade cooling. The study is focused on design point
performance and is of general nature rather than an application
specific parametric study. The analysis has been carried out by
selecting/developing models for various components of engine.
A computer program has been written which is capable of
predicting engine dependent parameters (i.e. specific thrust,
thrust specific fuel consumption, propulsive efficiency,
efficiency of energy conversion and overall efficiency) at
varying independent parameters at any flight condition and for
any set of operating parameters. A set of multi-dimensional
carpet plots predicting the effect of dependent in terms of
independent parameters has been presented considering
transpiration cooling for turbine blades and the temperature
effect on specific heat of air/gas. Besides giving the
comparative design point performance for a class of turbofan
engine, these results could also be useful in assessing the
relative benefits of extending technology to new engine
configurations. Though, for a realistic mission application, the
difference in performance at various thrust sizing conditions
and at cruise conditions critical for fuel burn is a key
characteristic in selecting the appropriate cycle, however this
study could be useful in selecting in general the cycle
configuration for a particular need with its optimum operating
parameters.
Abhay A. Pashilkar
Scientist,
National Aerospace Laboratories, CSIR,
Bangalore (Karnataka) 560017
INDIA
email: apashilkar@yahoo.com
INTRODUCTION
The turbofan engines, which are, now invariably used in
commercial and fighter planes, are basically a modified version
of turbojet engine with an aim to reduce jet noise and to
improve propulsive efficiency. In this engine, unlike turbojet
engines, a portion of total flow bypasses part of compressor,
combustor chamber, turbine and hot nozzle before being ejected
through a separate cold nozzle. This means thrust is made up of
two components, the cold stream or fan thrust and hot stream
thrust. In some cases, it is sometimes desirable to mix the two
streams and eject them as a single jet having reduced velocity.
The term bypass ratio (BPR) (the ratio of the flow through the
bypass duct i.e. cold stream to the flow at entry to the highpressure compressor i.e. hot stream) plays an important role on
the performance. It varies from 0.3 to 8 or even more. Fan
pressure ratio (rpFAN) and Mach number also plays important
roles on the performance. Turbofan engines may be double or
triple spool engine with or without mixer and/ afterburner. In
general, aircraft engines use either film or transpiration cooling
technique. The latter is considered for the present analysis.
A lot of research work has been carried out in the field of
aviation turbines. Some of the contributions include, the work
of Otates [1], Liew, et al [2], Liu, et al [3], etc. Also various
textbooks including Mattingly [4], Cohen, et al [5], etc. are
available with the detailed parametric thermodynamic analysis
treatment but only for ideal cycle employing no cooling
technique for turbine blades and without considering the
temperature effect on specific heat of air/gas which are the
major key factors to be considered for real cycle analysis.
Otates [1] did not consider the effect of afterburner in his study
while Liew, et al [2] discussed the performance analysis of a
two spool, separate exhaust turbofan with interstage turbine
burners. Liu, et al [3] performed a thermodynamic analysis
wherein different Turbine-burner engines are shown to provide
significantly higher specific thrust with none or only small
increase in thrust specific fuel consumption compared to
conventional engines. Still the detailed parametric
thermodynamic study revealing the comparative performance
results for all the possible configurations of turbofan engine
employing transpiration cooling of turbine blades and
considering the temperature effect on specific heat of air/gas is
lacking. The present work is an attempt in this direction. This
work focuses the design point performance for a class of
turbofan engines employing the transpiration cooling of turbine
blades which may be useful for the design engineers in the
comparative cycle selection with its operating parameters for a
particular need.
In this work, analysis of two and three spool turbofan
engines with or without mixing and/ afterburning based on the
first law of thermodynamics was carried out by modeling their
various elements such as gas, fan, compressor, combustor,
cooled gas turbine, mixing chamber and jet nozzles (cold, hot
and mixed).
The main independent thermodynamic parameters, which
affect the performance of turbofan engine, are overall pressure
ratio (rpC), turbine inlet temperature (TIT), bypass ratio (BPR),
fan pressure ratio (rpFAN), blade cooling techniques, cruising
speed, altitude, configuration and safe blade surface
temperature.
The main dependent parameters included in the study are
specific thrust, fuel-air ratio, specific fuel consumption and
propulsive efficiency.
NOMENCLATURE
A = area
Alt = altitude
BPR= bypass ratio
C = constant
C = speed of sound
Ca = velocity of air at inlet
Cp = specific heat at constant pressure
F = thrust (uninstalled)
Fcold = thrust due to cold stream
Fhot = thrust due to hot stream
FAR= fuel air ratio
h = specific enthalpy
HP = high pressure
IP = intermediate pressure
k = mass transfer coefficient
LP = low pressure
LHV=lower heating value of fuel
m = mass flow rate of fluid
m a = mass flow rate of air at inlet
(kg/s)
(kg/s)
(kg/s)
M = Mach number
p = total pressure
ps = static pressure
rpC = compressor pressure ratio (overall)
rpLC = low pressure compressor pressure ratio
rpFAN= fan pressure ratio
R = characteristic gas constant
s = specific entropy
SFC= specific fuel consumption
T = total temperature
Ts = static temperature
TIT = turbine inlet temperature
W = specific work
Greek Symbols
p = pressure loss
0 = overall cooling effectiveness
= specific heat ratio
= density
= efficiency (%)
Suffixes
a
= air
ab = afterburner
amb = ambient
ax = auxiliary
b
= burner
bl = blade
bp = bypass
c
= compressor (FAN, LP or HP)
cl = coolant, cooling
co = core
comb= combustor (burner or afterburner)
cr = critical
d
= diffuser
e
= at exit of component
ec = energy convertion
f
= fuel
g
= gas
i
= at inlet of component
t
= turbine (LP, IP or HP)
m = mechanical
mt = momentum
mx = mixer
n
= nozzle
o
= overall
pc = polytropic for compressor
pt = polytropic for turbine
p
= pressure
prop = propulsive
sl = sea level
sg = surface for gas heat transfer
(m2)
(m)
(m/s)
(m/s)
(kJ/kgK)
(N)
(N)
(N)
(kJ/kg)
(kg/m2s)
(kJ/kgK)
(kg/s)
(kg/s)
(bar)
(bar)
(kJ/kgK)
(kg/Nh)
(K)
(K)
(K)
(kJ/kg)
Cold Nozzle
Inlet Fan
ENGINE CONFIGURATION
Figures 1 (a) and 2 (a) show the schematic of the two spool
turbofan engine with mixed exhaust and afterburner and three
spool turbofan engine with separate exhausts and no
afterburner, respectively. Their respective T-s representations
are shown in figures 1 (b) and 2 (b).
From these two configurations shown in Figures 1 and 2
other possible configurations of the engine can be easily
derived simply by removing or adding mixer and/ afterburner.
HP & LP turbines
High-pressure
compressor Combustor
Mixer
Fan
Inlet
Free
stream
Nozzle
Afterburner
Free
stream
0
LP and HP
Compressors
6
7
5
62
5 6 7 8
0 1
2
10
Fig. 2 (a) Schematic representation of three-spool turbofan engine, with
separate exhausts and no afterburner
Bypass Duct
1
HP, IP and LP
Turbines
Hot Nozzle
Combustor
6
7
2
9
9
10
0
s
s
Fig. 1 (b) T-s representation of two-spool turbofan engine, with mixed exhaust
and afterburner
5.256
(2)
, for M d ,i 1
(4)
(5)
a ( a 1)
At exit,
Td , e = Td ,i
pd ,e pSd ,e = 1 + d ( ( d 1) 2 ) M 2d ,i
(8)
(9)
LHV = m g ,e he m i hi
Asg, Tbl
Fig. 3 (a) Transpiration air-cooling model for a single row of gas turbine
Cooled Turbine Model: There are two (HP and LP) and three
(HP, IP, and LP) turbines in two and three spool engines
respectively. Aerodynamic losses are accounted by introducing
polytropic efficiency.
Auxiliary power requirement for running accessories is
tapped out from high-pressure turbine.
Wc + Wax = mWt
(16)
a
p
i
b
d
pe
c
e
p'e
pe -p'e =
(14)
(15)
m cl ,i + m g ,i = m g ,e
m cl ,i , Tcl ,i
(11)
Tg,e
Ag
Wc = m co,e he + m cl hcl m co ,i hi
comb m f
m g ,i ,Tg,i
(7)
pressure loss
due to coolant mixing
s
Fig. 3 (b) T-s representation of the expansion path in a single cooled row of
turbine with various losses due to coolant mixing
m g ,e = m g ,i + m bp
Jet Nozzle Model: The jet nozzle suffers from the aerodynamic
losses mainly due to skin friction, which is modeled by
introducing the concept of nozzle efficiency [5]. The nozzle
may be choked or unchoked.
a) Choked Nozzle
The critical pressure ratio is expressed as
(18)
(19)
(22)
n ( n 1)
pcr pn ,i = 1 n ( n 1) ( n + 1)
(23)
if pn ,i psd ,i > pn ,i pcr , then nozzle is choked and the
(24)
(25)
(26)
(27)
(28)
b) Unchoked Nozzle
If pn ,i psd ,i < pn,i pcr , then nozzle is unchoked and calculation
( n 1) n
(29)
(30)
(31)
pc = 90.0 % , m = 99.0%
b = 98.0 % ,
Burner
Fuel ( Diesel)
T f = 15 C
By-pass duct
Mixer
Afterburner
PERFORMANCE PARAMETERS
The performance parameters are expressed as follows [5].
1) Specific Thrust: Under different nozzle conditions it is
expressed as given below.
If nozzle is choked, the net specific thrust is comprised of
following two components, namely
a) Momentum thrust
Fmt = m g ,i ( Cn ,e Ca )
(32)
where Ca = M d ,i amb RTamb
b) Pressure thrust
Fp = An ,e ( pn ,e pamb )
Thus, net specific thrust,
F = Fmt + Fp
(33)
(34)
(35)
5) Overall Efficiency
Using above models and governing equations, parametric
study has been carried out by constructing a code in MATLAB
and using the input data given in Table 1.
RESULTS AND DISCUSSIONS
Figure 4 shows the variation of coolant requirement with
TIT for cooled rows of turbine blades. As expected, it increases
with TIT linearly with higher value in first row stator and
lowest in the last rotor.
0.035
psn ,e = pamb
0.03
Row 1 of HPT
Row 2 of HPT
Row 1 of IPT
Row 2 of IPT
Row 1 of LPT
Row 2 of LPT
M
= 0.9
Alt
= 11000 m
BPR = 5
rpC
= 24
rpFAN = 2
rpLC = 2
0.025
0.02
0.015
0.01
0.005
0
1400
1500
1600
1700
1800
1900
( m
cl ,i
m g ,i )
2000
three-spool engine
TIT
TIT
0.11
0.76
1700
10
0.1
0.74
1600
1500
0.09
0.72
1400
10
rpC =
0.08
15
0.7
2000
1600
1500
1400
rpC = 10
0.06
200
210
220
230
240
20
25
250
0.66
270
260
1800
2000
1900
10 = rpC
0.085
TIT = 2000
1900
1800
0.08
1600
1400
15
20
1700
25
30
35
1500
0.075 rpC = 10
40
0.07
15
0.065
0.08
0.075
0.07
0.05
200
0.065
1500 1600
1700
1800
2000
10 =rpC
1900
20
2000
15
25
30
35
1400
10
rpC = 20
25
0.045
250
30
35
40
300
350
400
450
500
550
600
300
350
400
450
500
550
600
Fig. 6 Variation of thrust specific fuel consumption with specific thrust for twospool engines, with mixed exhaust and a) no afterburner and b) with afterburner
0.64
Fig. 9 Variation of thrust specific fuel consumption with specific thrust for
three-spool engines, with mixed exhaust and a) no afterburner and b) with
afterburner
0.7
950
40
TIT
rpC
= 0.9
= 11000 m
=5
=2
= 0.005 kg/s
900
15
1900
20
25
30
850
35
40
1800
2000
1700
0.58
800
1600
1500
0.56
750
1400
TIT=
1400
0.54
700
0.65
2000
40
0.52
250
300
350
400
450
0.6
1400
40
rpC
10
35
1700
2000
40
800
1600
1500
1400
700
TIT
2000
650
40
10
550
900
15
20
25
30
1800
TIT
rpC
500
rpC = 10
2000
1900
0.55
TIT
M
= 0.9
Alt
= 11000
BPR = 5
rpFAN = 2
rpLC = 2
mfab = 0.005 kg/s
10
2000
10
0.6
1000
rpC =
M
Alt
BPR
rpFAN
mfab
1400
0.5
200
1400
40
40
0.62
TIT=
1500
0.05
30
35
0.65
270
260
1800
25
0.055
250
T I T = 1700
1600
20
0.06
240
1900
PROPULSIVE EFFICIENCY
1500
1700
M
= 0.9
Alt
= 11000 m
BPR = 5
rpFAN = 2
rpLC = 2
mfab = 0.005 Kg/s
0.085
1400
1600
230
0.09
TIT =
= 0.9
= 11000 m
=5
=2
= 0.005 Kg/s
220
0.1
0.09
0.7
15
40
0.06
210
0.095
2000
0.08
0.68
0.75
10
30
40
PROPULSIVE EFFICIENCY
1700
rpC =
35
30
TIT
TIT
0.1
20
35
1900
1800
25
0.07
2000
rpC =
1800
PROPULSIVE EFFICIENCY
1900
= 0.9
= 11000 m
=5
=2
=2
PROPULSIVE EFFICIENCY
0.12
= 0.9
= 11000 m
=5
=2
M
Alt
BPR
rpFAN
1400
40
0.8
M
Alt
BPR
rpFAN
rpLC
1400
40
0.8
0.13
0.12
0.5
250
600
600
Fig. 7 Variation of propulsive efficiency and Tab, e with specific thrust for twospool engines, with mixed exhaust and a) no afterburner and b) with afterburner
300
350
400
450
10
500
550
rpC
600
600
Fig. 10 Variation of propulsive efficiency and Tab,e with sp. thrust for three
spool engines, with mixed exhaust and a) no afterburner and b) with
afterburner.
700
600
M = 0.9
Alt = 11000 m
rpC = 24
TIT = 1700 K
mfab = 0.005 kg/s
For 3-Spool Engine
rpLC = 2
500
BPR = 2
BPR = 5
BPR = 9
BPR = 2
400
300
5
200
9
100
0
2
2.5
3.5
4.5
5.5
Fig. 11 Effects of rpFAN and BPR on specific thrust for various configurations
0.13
M = 0.9
Alt = 11000 m
rpC = 24
TIT = 1700 K
mfab =0.005 kg/s
For 3-Spool Engine
rpLC = 2
BPR = 2
BPR = 5
BPR = 9
0.12
0.11
0.1
BPR = 2
0.09
0.08
5
9
0.07
0.06
0.05
0.04
2
2.5
3.5
4.5
5.5
Fig. 12 Effects of rpFAN and BPR on thrust specific fuel consumption for various
configurations
700
600
500
400
300
200
100
Alt =11000
BPR = 5
rpC = 24
rpFAN=2
TIT = 1700 K
mfab =0.005 kg/s
For 3-Spool Engine
rpLC = 2
Alt =11000
Alt = 0
Alt = 0
0
0.5
1.5
2.5
MACH NO AT INLET
0.15
BPR =5
rpC = 24
rpFAN=2
TIT = 1700 K
mfab =0.005 kg/s
For 3-Spool Engine
rpLC = 2
Alt =11000
Alt = 0
Alt = 0
Alt =11000
CONCLUSION
A parametric thermodynamic study has been carried out for
a class of turbofan engines presenting a summary of point
design performance estimates using simplified component
technology assumptions. The results presented are useful as a
presentation of the implications of these technology
assumptions. They could also be useful in assessing the relative
benefits of extending technologies to new engine
configurations. Though, the results cannot be used directly to
choose configuration and its optimum for a particular
configuration in the absence of off-design analysis but it can
give some idea of parameters very close to the realistic study
for specific applications. The results obtained shows that the
three-spool engine offers low SFC than the two-spool at all
BPR. Further, among all the configurations considered threespool engine with mixed exhaust and no afterburner need low
SFC. At any rpC and TIT, propulsive efficiency is higher in the
case of three-spool engine with separate exhausts while slight
higher specific thrust is found to occur in the case of two-spool,
mixed exhaust with afterburner. For two and three spool
engines with separate exhausts, there exists an optimum
(rpFAN)opt with reference to SFC for each BPR. At higher value
of BPR, it lies in the range of 3 to 4 while at low BPR it may lie
beyond 6. At any altitude specific thrust decreases while SFC
increases with increase in Mach number, whereas reverse is
true with increase in altitude at any Mach number.
0.1
Alt = 0 m
Alt = 11000 m
0.05
0.5
1.5
2.5
MACH NO AT INLET
Fig. 14 Effects of inlet Mach number and altitude on thrust specific fuel
consumption
REFERENCES
M=0.9,
BPR=5
Alt =11000 m
rpC = 30
rpFAN = 2
mfab=0.005kg/s
For 3-Spool Engine
rpLC = 2
2-Spool,
2-Spool,
Nomixing
Mixing
24.16099
34.68579
86.2
60
Propulsive Efficiency in %
72.71
4.59
Overall Efficiency in %
Thrust ( x10) in N
Thrust Sp. Fuel Consumpsion in
2-Spool,
3-Spool,
3-Spool,
3-Spool,
Nomixing
Mixing
51.2225
26.45441
41.21232
59.51004
75.8
76.3
49
64.2
59.91
53.54
69.52
58.85
52.55
5.16
5.7
5.29
6.09
6.4
3.34
3.09
3.05
3.68
3.59
3.36
75.58203
81.45465
Mixing,
Afterburner
Mixing,
Afterburner
mg/Nh
ACKNOWLEDGMENTS
The first author is grateful to All India Council for
Technical Education (AICTE), New Delhi, for providing
opportunity and financial help to carry out the research work.
The help extended by AICTE is greatly acknowledged. The
second and third authors are grateful to Council of Scientific
and Industrial Research (CSIR), New Delhi and National
Aerospace Laboratories, Bangalore for providing opportunity
and reference materials to carry out the present research work.