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OPERATING & MAINTENANCE

MANUAL

PLEASE READ THIS MANUAL

CAREFULLY BEFORE OPERATE

REBAR BENDER

TYB-HD42A

Taeyeon Machinery Co.,Ltd.

706-8, Cheongkang-Ri, Kijang-Eup, Kijang-Kun, Busan, KOREA TEL :
82-51-720-3810 FAX : 82-51-720-3819
http://www.taeyeon.co.kr E-mail : world@taeyeon.co.kr

TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

S P E C I F I C AT I O N
MODEL

TYB-HD42A

POWER

3 Phase 220V

MOTOR

5.5 Kw / 7.5hp(4p)

CUTTING CAPACITY

Up to Grade 60 #14 OR 1.65inch

WEIGHT

1562 lb OR 710 Kg

DIMENSION (mm)

(L)34.6" (W)33.9" (H)29.5"

C A PAC I T Y
Bar number
Grade 60

# 14, # 10, # 9
1

# 8, # 7

# 6, # 5

(JIS G3112)
#3

#4

N O M E N C L AT U R E
8)

1)
12)

3) 4) 5)

6)
7)

9)

2)

10)
11)

1) ROTATING ROLLER
2) HOLDER GROOVE
3) 1st POINT FOOT SWITCH (Back)
4) 2nd POINT FOOT SWITCH (Back)
5) POWER LAMP (Back)
6) START SWITCH

7) BOLT FOR ADJUSTING RETURN SPRING

8) BAR BACK-STOPPER
9) FIXED ROLLER
10) 1st POINT ANGLE KNOB
11) 2nd POINT ANGLE KNOB
12) STOP SWITCH

BNC Rebar Machine USA, Inc.

SETTING
PLACE

THE

MACHINE

IN THE FIELD

THE EQUIPMENT AVOIDING UNDESIRABLE VIBRATION.

IF

THE MACHINE IS IMPROPERLY LOCATED, 180 ROTATING ACTION MIGHT CAUSE ABNORMAL
VIBRATION RESULTING IN QUALITY AND RELIABILITY PROBLEMS.

CONNECT

THE POWER CABLE TO 3 PHASE WITH 220V.

(MAKE SURE THAT THE POWER SOURCE IS 3 PHASE WITH 220V)

THE

DIAMETER FOR POWER CABLE MUST BE THICKER THAN 0.2.

AVOID

AREA WHERE EXCESSIVE HUMIDITY EXISTS.

S A F E T Y P R E C AU T I O N
PRIOR TO USE, MAKE SURE THAT YOU CONNECTED THE MACHINE TO THE RIGHT POWER (3
PHASE 220V) SOURCE.

THE BAR TO BE BENT MUST BE WITHIN THE RANGE OF THE BENDING CAPACITY OF THE
MACHINE (AS SHOWN ON PAGE 1)

IF BENDING PROCESS IS PERFORMED BEYOND THE BENDING CAPACITY OF THE MACHINE,

IT WILL CRITICALLY LEAD TO SERIOUS DAMAGE TO BENDERS MOTORS OR THE MACHINE
ITSELF.
IN CASE THERE IS AN ABNORMAL PHENOMENA DURING BENDING PROCESS, PRESS THE
EMERGENCY SWITCH (No.12 IN ILLUSTRATION) TO STOP BENDING PROCESS IMMEDIATELY.
USE

PROVIDED SOFT BRUSH TO CLEAN UP IRON POWDER CREATED AFTER SEVERAL BENDINGS
(THERE IS A CLEANING HOLE FOR THE POWDER IF YOU SEE THE U-SHAPE ROLLER WAY). DO NOT
USE AIR GUN FOR THE PURPOSE BECAUSE IT CAN BLOW POWDER INTO THE GEARS AND OTHER
UNDESIRED INNER MACHINE PARTS.

IT IS RECOMMENDED THAT NOBODY EXCEPT THE OPERATOR STAYS AROUND THE MACHINE
DURING OPERATION, AS THERE IS A POSSIBILITY (THOUGH IT IS RARE) THE BAR SCRAP MIGHT
BREAK AND POP INTO ANYWHERE, ESPECIALLY IN CASE OF GRADE 60, # 14 BAR BENDING.
MAKE

SURE THAT YOUR HANDS ARE ON A SAFE POSITION IN BENDING PROCESS.

TYB-HD42A M/A/N/U/A/L

2+3

TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

IF

THE MACHINE IS EXPOSED TO RAIN, DRY OUT ALL THE MOISTURE, INSIDE AND OUTSIDE.
(REMOVING THE COVER MAY BE NECESSARY)

ALWAYS WORK WITH ENOUGH CARE TO AVOID ANY INJURIES, ESPECIALLY, IN HANDS.

PRIOR TO USE, MAKE SURE THAT THE PROPER ADJUSTABLE ROLLER (FIXED ROLLER NO. 9 IN
PARTS ILLUSTRATION) IS POSITIONED ACCORDING TO REBAR DIAMETER. AND SAFELY GRAB THE
BAR(S) TO KEEP THEM FROM SHAKING DURING BENDING PROCESS.

FOR

BETTER PERFORMANCE AND LONGER LIFE OF THE MACHINE, YOU ARE RECOMMENDED TO
PERFORM BENDING PROCESS WITH INTERMITTENT PAUSE, AFTER CUTTING FOR A LONG PERIOD
OF TIME.

PRIOR

TO USE, MAKE SURE THAT THE OPERATOR TIGHTEN PROPERLY BOTH THE BOLT TO
ADJUST BENDER BLOCK AND TO FIX BENDER BLOCK AS THE BOLT MIGHT GET LOOSENED BY THE
VIBRATION CAUSED DURING BENDING PROCESS. ESPECIALLY, THE BOLT FOR FIXING BENDER
BLOCK MUST BE STRICTLY CHECKED.

O P E R AT I O N
1) CHECK OF THE POWER SOURCE IS 3 PHASE, 220V, 380V AND CONNECT THE POWER TO THE
MACHINE.
2) INSTALL THE FIXED ROLLER, ROTATING ROLLER AND BAR BACK-STOPPER AND ADJUST THEM
CONSIDERING BAR SIZE.
3) SET UP THE FOOT SWITCH TO EITHER 1-POINT OR 2-POINT TO OPERATE THE MACHINE.
1 POINT OPERATION: ANGLE ADJUSTMENT IS FOR 1-POINT. OPERATED
BY START SWITCH OR 1-POINT FOOT SWITCH.
2 POINT OPERATION: ANGLE ADJUSTMENT IS FOR 2-POINT. OPERATED
BY START SWITCH OR 2-POINT FOOT SWITCH.
4) ADJUST THE ANGLE ARRANGEMENT AS YOU WANT AND FIX IT.
5) OPERATOR MUST BE ON THE OPPOSITE SIDE AS YOU WANT AND FIX IT.
6) PRESSING THE OPERATION SWITCH OR FOOT SWITCH WILL LEAD TO ONE BENDING
PERFORMANCE.
7) ALWAYS KEEP THE EMERGENCY BUTTON IN MIND FOR URGENT SITUATION.

BNC Rebar Machine USA, Inc.

H OW TO USE DUAL ANGLE ADJUSTMENT SYSTEM

First-Point

Second-Point

1) DETERMINE THE "FIRST-POINT" KNOB (no.10 in illustration) AT 90-DEGREE ANGLE SCALE ON THE
"FIRST-POINT" ANGLE ADJUSTMENT APPARATUS.
2) DETERMINE THE "SECOND-POINT" KNOB (no.11 in illustration) AT 45-DEGREE ANGLE SCALE ON
THE "SECOND-POINT" ANGLE ADJUSTMENT APPARATUS.
3) FOR 90-DEGREE ANGLE BENDING PROCESS, TOUCH THE FOOT SWITCH CONNECTED TO THE
"FIRST-POINT" SWITCH.
4) FOR 45-DEGREE ANGLE BENDING PROCESS, TOUCH THE FOOT SWITCH CONNECTED TO THE
"SECOND-POINT" SWITCH.
(1) THE TWO(2) ANGLES TO BE BENT CAN OPTIONALLY BE ADJUSTED BY THE OPERATOR IN
THE RANGE OF 0 TO 180 DEGREE
(2) THE DUAL ANGLES ADJUSTMENT APPARATUS PROVIDES THE OPERATOR WITH
CONVENIENCE BY ALLOWING HIM TO PERFORM BENDING PROCESS OF TWO(2)
DIFFERENT ANGLES, WITH THE BAR ON THE MACHINE.

TYB-HD42A M/A/N/U/A/L

4+5

TAEYEON MACHINERY CO., LTD.

TYB-HD42A M/A/N/U/A/L

CHECK-UP
IF

THE ROTATING ROLLER MOVES BACK WITH EXCESSIVELY QUICK SPEED ACCOMPANIED BY BIG
BOUNCE, LOOSEN SLIGHTLY THE BOLT (no.7 in illustration) FOR ADJUSTING THE RETURN SPRING.

IF THE ROTATING ROLLER DOES NOT MOVE BACK TO ITS INITIAL POSITION, FASTEN SLIGHTLY THE

BOLT FOR ADJUSTING THE RETURN SPRING.

EXAMINE

THE INNER ELECTRIC CORD WHICH RELAYS THE POWER SOURCE TO THE
MACHINE, IF THE MACHINE FAILS TO OPERATE IN SPITE OF THE SIGNED ALL LAMPS WITH
LIGHT.

THE

CUSHION RUBBER MAY BECOME DEFORMED OR BROKEN AFTER BEING USED FOR A LONG
PERIOD OF TIME. IN THIS CASE, REPLACE IT WITH A NEW ONE.

MAINTENANCE
WHEN

YOU NEED TO REPLACE INTERNAL CENTER BAR OR RECTANGULAR RADII FORMER, BE

SURE TO CLEAN THE SURFACE OF EACH PART WITH SUPPLIED BRUSH.

USUAL

MAINTENANCE
- CHECK THE BOLTS AND THE NUTS EVERYWHERE IF THEY ARE TIGHTLY SCREWED.
- UNCOVER THE MACHINE AND EXPOSE IT TO DRY AFTER RAIN OR LONG PERIOD OF HUMID
WEATHER.
- ADJUST THE SHOCK RESPONSE BOLT IF THE RETURNING POWER OR SPEED OF ROTATING
ROLLER IS ABNORMALLY HIGH OR LOW.

POWER LAMP ON THE DISPLAY PANEL INDICATES THAT THE MACHINE IS READY TO OPERATE AND

- IF THE LAMP IS NOT ON, CHECK THE POWER CORD IS PLUGGED.

- IF THE MACHINE DOES NOT RUN EVEN THOUGH THE LAMP IS ON, CHECK THE FUSE AND THE
STATE OF CARBON BRUSH.
- IN CASE OF OTHER PROBLEMS, ASK FOR THE WARRANTY SERVICE.

BNC Rebar Machine USA, Inc.

EXTENSIONCABLE
YOU

WILL HAVE TO PREPARE EXTENSION CABLE, IF THE POWER SOURCE IS FAR AWAY FROM
THE MACHINE.

THE

EXTENSION CABLE MUST BE PROPERLY THICK FOR THE LENGTH.

IF IT IS NOT ADEQUATELY THICK, THE VOLTAGE TENDS TO FLUCTUATE. THIS MAY LEAD TO
WEAKENED MOTOR POWER.

WITH

RESPECT TO LENGTH OF THE CABLE, SHORTER IS BETTER THAN THICKER.

REFER TO THE FOLLOWING THICKNESS OF CABLE

MAX LENGTH
15m/49ft
25m/82ft
45m/147ft

THICKNESS
NOMINAL CROSS SECTIONAL AREA
3.5 mm2 / 4 pieces
5.5 mm2 / 4 pieces
8.0 mm2 / 4 pieces

TYB-HD42A M/A/N/U/A/L

6+7

WE HAVE 18 YEARS OF ACCUMULATED KNOWLEDGE

ON ALL KINDS OF REBAR PROCESSING SYSTEMS. IF
YOU ARE INTERESTED IN ANY OF OUR BUSINESS
AREA, JUST FEEL FREE TO CONTACT US. WE ARE
MORE THAN HAPPY TO SERVE YOUR NEEDS. FOR
FURTHER INFORMATION ABOUT OUR COMPANY AND
PRODUCTS, YOU CAN ALSO VISIT OUR WEBSITE OR
CONTACT ONE OF OUR STAFF EITHER VIA E-MAIL OR
TELEPHONE (ENGLISH, JAPANESE, CHINESE AND
KOREAN LANGUAGES ARE AVAILABLE).
WE ARE BNC, AND WERE ALWAYS THERE FOR YOU

BNC Rebar Machine USA, Inc.

3655 Torrance Blvd Suite 342 Torrance, CA 90503, USA

http://www.bncrebarmachine.com sales@bncrebarmachine.com
TEL : 424-247-1195 CEL: 310-353-6816 FAX: 424-247-1201