Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Comprehensive line
of space-saving
mold components
Table of Contents
Indexable
Inserts
page 6
4mm (New!),
6, 8, 10, 12,
16, 20mm
New!
Dual-Ring
Mold Dating
Insert
page 5
Sintered Vents
pages 8-9
Recycling Inserts
page 14
Table of Contents
Sintered Vents
USV pg. 8-9
Sintered Vents
For Plastics Injection Molding .................................................. 8
For Gravity and Low-Pressure Diecasting ............................... 9
www.dme.net
Patent Pending
Change positions easily with only a screwdriver using arrow in inner insert
Turn clockwise to change year arrow (6 years)
Turn counter-clockwise to change month arrow (12 months)
All inserts remain flush when rotated
Dual-Ring Insert may be interchanged for the 10mm diameter Indexable
and Front Removable inserts
21
09
11
10
6
m6
01 9 8
11
21
3 2
80 70
h7
D
(RELIEF)
.5 x L
TOLERANCE
m6
h7
+0.015 TO +0.006
0 TO -0.015
0.02
INFORMATION KEY:
D = Outside Diameter
E = Outside Diameter of Inner Ring
F = Outside Diameter of Inner Insert
G = Hole Diameter
L = Length
Material: Corrosion-resistant Stainless Steel
Hardness: 53 3 HRC
Max. Temp: 150C (300F)
Dimensions: All dimensions are in mm, except as noted
L
LENGTH
MD 10 20_*_
10
6.4
3.2
12
www.dme.net
Indexable Inserts
7 0
INNER
INSERT
INDEXABLE
L.02
h7
m6
D
(RELIEF)
OUTER
INSERT
INDEXABLE
.5 x L
.02
Maintain a close tolerance press fit. Too loose a fit could allow
the insert to move out of position, while too tight a press fit
might prevent the inner insert from rotating when required.
Accurately measure the D or each part and machine
G hole to provide about 0.005mm (.0002) press fit.
.6 x L
h7
D
(RELIEF)
m6
SPRING
OUTER
INSERT
INFORMATION KEY:
INNER
INSERT
7 0
TOLERANCE
F
INDEXABLE
INDEX
F
FRONT
REMOVABLE
ITEM NUMBER
(PACKAGE OF 5)
DFQ9006
3.1
DFQ9008
5.0
4.4
DFQ9010
10
6.3
5.2
DFQ9012
12
16
20
m6
h7
+0.012 TO +0.004
0 TO -0.012
2.4
+0.012 TO +0.004
0 TO -0.012
3.7
+0.015 TO +0.006
0 TO -0.015
10
10
+0.015 TO +0.006
0 TO -0.015
12
12
+0.018 TO +0.007
0 TO -0.018
14
7.5
6.2
DFQ9016
16
+0.018 TO +0.007
0 TO -0.018
14
11.0
8.2
DFQ9020
20
+0.021 TO +0.008
0 TO -0.021
16
13.2
11
25
20
07
25
20
03 04
1
8 9 0
3
07
03 04
3
3
25
20
1
8 9 0
1
8 9 0
1
8 9 0
1
8 9 0
25
20
1
8 9 0
25
20
12 13
12 13
12
11
7 8 9
7 8 9
3
07
03 04
25
3
2 07
20 1 51
2
1
0320 0425
03 04
1
8 9 0
6 7
5 6
6 7
6 7
01 02
15
15
06
5 6
01 02
15
1
8 9 0
20
25
20
1
8 9 0
25
20
1
8 9 0
7 8 9
12 13
07
12 13
1
8129 0
12
1
8 9 0
7 8 9
03 04
12 13
11
1
8 9 0
1
8 9 0
11
1
8 9 0
12
12 13
1
8 9 0
1
8 9 0
1
8 9 0
12
25
20
25
7 8 9
20
1
8 9 0
1
8 9 0
20
7 8 9
11
11
25
6 7
7 8 9
1
8 9 0
5 6
6 7
15
1
8 9 0
2
01 02
5 6
06
15
5 6
6 7
6 7
1
8 9 0
06
6 7
2
07
07
6 7
5
20
5 6
6 7
6 7
6 7
25
1
8 9 0
01 02
01 02
10
1
8 9 0
15
10
6 7
5 6
10
07
5 6
06
10 1110 11
10 11
10
7 8 9
06
15
10
6 7
03 04
10
10 11
7 8 9
10 1110 11
15
15
5 6
6 7
15
6 7
6 7
3
2
7 8 9
01 02
15
6 7
15
5 6
5 6
6 7
7 8 9
03 04
10
00
3 4
3 4
3 4
99
7 8 9
6 7
6 7
6 7
5 6
15
2
6 7
6 7
2
00
01 02
6 7
06
6 7
25
06
15
20
98
99
25
2
04
05
20
01 02
06
00
9 10
99
10
05
05
3 4
10
9 10
3 4
3 4
Blank
04
10
3 4
Shift (0 thru 3)
3 4
3 4
00
0 1
UUM0004
UUM0006
UUM0008
UUM0010
UUM0012
UUM0016
UUM0020
UUY_*_04
UUY_*_06
UUY_*_08
UUY_*_10
UUY_*_12
UUY_*_16
UUY_*_20
UUD0016
UUD0020
UUR0004
UUR0006
UUR0008
UUR0010
UUR0012
UUR0016
UUR0020
UUS0004
UUS0006
UUS0008
UUS0010
UUS0012
UUS0016
UUS0020
UUB0004
UUB0006
UUB0008
UUB0010
UUB0012
UUB0016
UUB0020
FRONT
REMOVABLE
98
OOM0006
OOM0008
OOM0010
OOM0012
OOM0016
OOM0020
0
OOY_*_06
OOY_*_08
OOY_*_10
12 1OOY_*_12
11
OOY_*_16
9 8OOY_*_20
OOD0012
0
OOD0016
OOD0020
12 1
11
OOR0006
0 4OOR0008
OOR0010
OOR0012
OOR0016
OOR0020
OOS0006
OOS0008
OOS0010
OOS0012
OOS0016
OOS0020
0
OOB0006
OOB0008
OOB0010
OOB0012
OOB0016
0
OOB0020
1
3 4
3 4
09
09
00
3 4
9
59 10
99
Day
(1 thru 31)
10
08
08
09
09
10
(7)
Numerals
(0 thru 9)
www.dme.net
07
Years
98
4
6 1112 1
80 4
10
12
16
20
4
16
8
10
12
12 1
1116
20
1 12
16
20
4
12 1
116
8
10
12
16
20
4
6
8
10
12
16
20
1
4
6
8
10
12
16
1
20
3 4
3 4
08
05
005
9
09
0 1
98
07
05 8
08
09
98
07
(6)
INDEXABLE
107
10
3 4
07
04
Front
Removable
04
YUU_*_04
YUU_*_06
YUU_*_08
YUU_*_10
YUU_*_12
YUU_*_16
YUU_*_20
OUU0004
OUU0006
OUU0008
OUU0010
OUU0012
OUU0016
OUU0020
3 4
2
5
Indexable
0 4
D
(MM)
08
3 4
09
3 4
00
3 4
11
10
3 4
12 1
11
12 1
11
3 499
11
0 1
NOTES:
9 80
1. When ordering 98
date-sensitive assemblies,1 add digits of engraved
year requested where asterisks (*) are shown in item number
(e.g., UUY0716).
2. Availability of year-sensitive items will vary during last quarter of
each calendar year. Order next years Mold Dating Inserts during
October to beat1the rush.
12 1
12 1
0
DESCRIPTION
08
10
12 1
11
0 4
0 1
12 1
11
3 4
05
3 4
Blank (outer),
Arrow (inner)
3 4
9 8
04
3 4
10
12 1
11
3 4
3 4 1
3 4
10
Shift (outer),
Arrow (inner) 0
1
3 4
3 4
08
3 24
10
Numerals
0 thru 9 (outer)
Arrow (inner)
0 1
0 1
3 4
00
0 1
9 8
1
Outer Inserts
0 1
FOY_*_06
FOY_*_08
FOY_*_10
FOY_*_12
FOY_*_16
FOY_*_20
FOD0012
FOD0016
FOD0020
112 1
1FOR0006
07 07
9FOR0008
8 07
FOR0010
FOR0012
FOR0016
FOR0020
12 1
11
0FOS0006
4
FOS0008
FOS0010
FOS0012
FOS0016
FOS0020
FOB0006
FOB0008
FOB0010
FOB0012
FOB0016
FOB0020
12 1
11
00
10
99
Arrow
0 1
99
09
05
98
09
Day
(outer),
Arrow
(inner)
08
09
09
04
08
08
08
07
1
05
07
3 4
3 4
3 4
Removable
98
12 1
11
Front
Indexable
0 1
3 4
3 4
3 4
Month (outer),
Arrow (inner)
0 7
2
12 1
11
0 7
FRONT
REMOVABLE
YON_*_06
YON_*_08
YON_*_10
YON_*_12
YON_*_16
YON_*_20
0
OON0006
OON0008
OON0010
OON0012
OON0016
OON0020
04
INDEXABLE
4
6
8
10
12
16
20
4
6
0
8
10
12
16
20 12 1
11
3 4
Month (outer),
Year and Arrow (inner)
0 1
UYM_*_04
UYM_*_06
UYM_*_08
UYM_*_10
UYM_*_12
UYM_*_16
UYM_*_20
UOM0004
1
12UOM0006
1
1
UOM0008
9 8
UOM0010
UOM0012
UOM0016
UOM0020
12 1
11 U0Y_*_04
4
0 UOY_*_06
4
6
07
07
UOY_*_08
8
UOY_*_10
10
UOY_*_12
12
UOY_*_16
16
UOY_*_20
20
12
UOD0016
16
UOD0020
20
UOR0004
4
12 1
UOR0006
6 11
12 1
UOR00081112 1
181
UOR00109 8
10
UOR0012
12
UOR0016
16
12 1
20
1
12 1 UOR00201112 1
1
11
UOS00040 4
4
UOS0006
6
UOS0008
8
UOS0010
10
UOS0012
12
UOS0016
16
UOS0020
20
UOS0004
4
UOB0006
6
UOB0008
8
1
UOB0010
10
UOB0012
12
UOB0016
16
UOB0020
20
D
(MM)
DESCRIPTION
FRONT
REMOVABLE
FYM_*_06
FYM_*_08
FYM_*_100
FYM_*_12
FYM_*_16
FYM_*_20
FOM000604
FOM0008
FOM0010
FOM0012
FOM0016
FOM0020
INDEXABLE
4
6
8
10
12
16
20
4
6
8
10
12
16
20
0 7
ITEM NUMBER
ITEM NUMBER
D
(MM)
DESCRIPTION
12 1
11
Inner Inserts
6 7
Application Recommendations
Plastics injection molding
A 0.03mm vent diameter should be used
with polymers such as polyethylene
or polypropylene. Use a vent with a
pore diameter of 0.05mm for low-flow
polymers such as polycarbonate, nylon,
or ABS. When molding highly viscous
material (very low-flow properties), use
a vent with a 0.10mm pore diameter.
Stainless Steel sintered vents are
recommended for plastic materials that
are particularly gaseous or corrosive,
such as PVC. Stainless Steel sintered
vents are also recommended for plastic
materials containing flame-retardants.
ITEM
NUMBER
OUTSIDE
DIA
(MM)
FULL
LENGTH
(MM)
NO. OF
PORES
PORE
DIA
(MM)
POROSITY
% OF
EFFECTIVE
DIA
EFFECTIVE
DIA
(MM)
EFFECTIVE
LENGTH
(MM)
USV0035
10
280
0.03
25
10
USV0036
10
630
0.03
25
1.5
10
USV0038
10
250
0.05
25
1.7
10
USV0039
10
400
0.05
25
10
USV0040
10
400
0.05
25
10
USV0041
10
400
0.05
25
USV0042
10
1600
0.05
25
USV0043
10
10
3600
0.05
25
USV0044
12
10
6400
0.05
25
USV0045
15
10
10000
0.05
25
10
USV0046
10
76
0.10
19
USV0047
10
76
0.10
19
USV0048
10
300
0.10
19
USV0049
10
10
690
0.10
19
USV0050
12
10
1200
0.10
19
ITEM
NUMBER
OUTSIDE
DIA
(MM)
FULL
LENGTH
(MM)
NO. OF
PORES
PORE
DIA
(MM)
POROSITY
% OF
EFFECTIVE
DIA
EFFECTIVE
DIA
(MM)
EFFECTIVE
LENGTH
(MM)
USV0027
10
10
880
0.10
29
5.5
USV0028
10
880
0.10
29
5.5
USV0029
10
10
880
0.05
18
3.5
USV0030
10
880
0.05
18
3.5
USV0031
10
880
0.05
18
3.5
USV0032
10
10
880
0.03
13
2.5
USV0033
10
880
0.03
13
2.5
USV0034
10
880
0.03
13
2.5
Vent Type A
EFFECTIVE
DIA
OUTSIDE
DIA
FULL
LENGTH
EFFECTIVE
DIA
OUTSIDE
DIA
EFFECTIVE
LENGTH
PORE
FULL LENGTH
Application Recommendations
Gravity and Low-Pressure Diecasting
Die casters should use vents with pore diameters of
0.5mm, 0.3mm, or 0.2mm, depending on pressure.
VENT
TYPE
Ultrasonic Cleaning
ITEM
NUMBER
OUTSIDE
DIA
(MM)
FULL
LENGTH
(MM)
NO. OF
PORES
PORE
DIA
(MM)
POROSITY
%
USV0001
10
39
0.5
55
USV0002
10
61
0.5
40
USV0003
15
61
0.5
40
USV0004
10
89
0.5
35
USV0005
15
89
0.5
35
USV0006
10
10
200
0.5
34
USV0007
10
15
200
0.5
34
USV0008
12
10
200
0.5
31
USV0009
12
15
200
0.5
31
USV0010
14
15
340
0.5
35
USV0011
16
15
340
0.5
32
USV0012
18
15
553
0.5
34
USV0013
20
15
550
0.5
33
USV0014
28
15
970
0.5
30
USV0015
10
89
0.3
30
USV0016
15
89
0.3
30
USV0017
10
89
0.3
29
USV0018
15
89
0.3
29
USV0019
10
200
0.3
28
USV0020
15
200
0.3
28
USV0021
10
10
340
0.3
31
USV0022
10
15
340
0.3
31
USV0023
12
10
340
0.3
28
USV0024
12
15
340
0.3
28
USV0025
14
15
550
0.3
27
USV0026
10
10
880
0.2
35
www.dme.net
T MAX APPX.
VALVE TRAVEL
10
Prevents SPRING
mold damage due to ejection problems with deep-draw or thin-walled parts
HOUSING
SPRING
VALVE
BODY
A
Mold Closed
Mold Open
A
L
T MAX APPX.
VALVE TRAVEL
SPRING
HOUSING
INFORMATION KEY:
D = Outside Diameter
E = Housing Diameter
F = Approx. Value Diameter
G = Hole Diameter
H = Hole Diameter
K = Body Length
L = Overall Length
N = Depth
SPRING
VALVE
BODY
A
ITEM
NUMBER
(APPROX)
BODY
LENGTH
OVERALL
LENGTH
MAX
TRAVEL
VA 01
6.6
11
24
1.2
VA 02
12
9.7
18
34
1.9
VA 03
18
14.8
22
45.5
12
2.5
MAX
2mm CLEARANCE
2mm CLEARANCE
MIN BELOW BOTTOM
MIN BELOW BOTTOM
OF POPPET VALVE
OF POPPET VALVE
MAX
CORNER
CORNER
11
L
REF
2mm MIN
2mm MIN
CLEARANCE CLEARANCE
RECOMMENDED
RECOMMENDED
AIR LINE
AIR LINE
AIR LINE
AIR LINE
+0
0.03mm
Installation Information
Press-fit installation required.
0.05mm
MAX RADIUS
OR CHAMFER
+0.2mm
0
R RADIUS
MAX
2mm CLEARANCE
MIN BELOW BOTTOM
OF POPPET VALVE
0.005mm
SHARP
CORNER
L
REF
ITEM
NUMBER
N
DEPTH
L
REF
VA 01
11
6.75
0.1
24
VA 02
12
18
0.2
34
VA 03
18
22
14
0.3
45.5
Quantity Discounts
8 to 15 valves . . . . . . . . . . . . . . . . . . . . . . . . Less 3%
16 or more valves . . . . . . . . . . . . . . . . . . . . Less 5%
Discounts apply to current net prices.
Sizes may be combined on one order
for quantity discounts.
AIR LINE
AIR LINE
www.dme.net
NOTES:
1. Pressure to air line of Air Poppet
Valve and machine ejection should
be activated at the same time. This
allows valve to relieve negative
pressure build-up (vacuum) in the
cavity during part ejection.
2. The air flow to the poppet valve must
be fully relieved to the atmosphere
after each cycle to ensure that the
poppet valve closes before the next
injection cycle. Material injected
into a partially open poppet valve
could cause damage to the valve
and/or the mold. Control valves and
limit switches to be supplied by
moldmaker and/or molder.
3. The Air Poppet Valve should never
be used as the sole means of part
ejection. Material shrinkage and
other factors will not allow it to be
used as an alternative to ejector pins
or stripper plates.
4. Do not position Air Poppet Valve
directly under hot drop.
12
Typical Applications
Shutting Off the Runner to One or Several Cavities
Safer and more positive than the use of brass or ejector pins
Saves material
BRASS ROD
RECOMMENDED
SCREWDRIVER END
OF BRASS ROD MUST
FIT IN THE CENTER
CORE RUNNER SLOT
ONLY DO NOT
ROTATE THE
OUTER RING
OUTER RING
CENTER CORE
LOCATING GROOVE
LOWER BODY
SPRING PLUNGER
SECTION A A
INFORMATION KEY:
D*
C = Depth of Runner
D = Diameter
L = Length
R = Radius
W = Width of Runner
Material: Stainless Steel
Hardness: 50 3 HRC
Max. Temp: 120C (250F)
Dimensions: All dimensions are in
inches, except as noted
* MEASURE D IN THIS
AREA ONLY. TOP AND
BOTTOM OF INSERT HAVE A
VERY SLIGHT RELIEF FOR PROPER
INSTALLATION AND OPERATION.
ITEM
NUMBER
L
LENGTH
MRS 0013
.5118
(13mm)
.885
(22.5mm)
MRS 0016
.6299
(16mm)
.885
(22.5mm)
MRS 0026
1.0236
(26mm)
1.260
(32mm)
13
Pockets are typically bored in soft steel and jig ground in hardened steel.
Maintain a close tolerance press fit, as specified. Too loose a fit could allow the insert to move out of position,
while too tight a press fit might prevent the center core from rotating when required.
+.0000
.0002
( 13mm)
( 16mm)
.5118
.020 R.
MAX.
.875*
MIN
+.002
.000
1.250
.22
1.375
MIN.
.020 R.
MAX.
.34
MRS 0013
1.0236
.59
.875
.020 R.
MAX.
+.0000
.0002
( 26mm)
+.002
.000
+.002
.000
.875
+.0000
.0002
.6299
MRS 0016
MRS 0026
* When using a 7/8 thick plate with the MRS 0013 or MRS 0016 inserts, machine the .5118 or
.6299 diameters through the plate. Inserts must seat against a supporting plate before any
grinding or machining is done and during the molding process.
W
MAX
C
MAX
R
RADIUS
EQUIV
DIA
AREA
SQ IN
MRS 0013
(MRS 0016 & 26)
.099
.091
.040
.095
.007
.126
.120
.050
.123
.012
.150
.131
.062
.141
.016
.168
.144
.070
.156
.019
.186
.157
.078
.172
.023
.206
.175
.086
.191
.029
.260
.218
.109
.239
.045
.298
.250
.125
.274
.059
.334
.281
.140
.308
.074
.372
.312
.156
.342
.092
.410
.343
.172
.377
.112
.446
.375
.187
.411
.133
MRS 0016
(MRS 0026)
10
TYP.
W
MAX.
USE INSERT
ITEM NUMBER
MRS 0026
C
MAX.
CENTERLINE OF INSERT
14
Recycling Inserts
Benefits of
Recycling Inserts
Easily installed
Easily interchanged
Installation
L
ENGRAVING
DEPTH
0.02
0.02
ENGRAVING
DEPTH
LOGO
SIZE
LOGO
SIZE
+0.018
+0.007
+0.0
0.018
+0.018
+0.007
D
(RELIEF)
INFORMATION KEY:
SHARP
SHARP
.5 x L
D = Outside Diameter
L = Overall Length
Engraving Depth
Logo Size
Material: 420 Stainless Steel
Hardness: 50 2 HRC
Dimensions: All dimensions are
in mm
.5 x L
(SPI STANDARD)
MATERIAL
CODES
ENGRAVED
LETTERING
MATERIAL
IDENTIFICATION
MRI 0102
HDPE
MRI 0105
PP
POLYPROPYLENE
MRI 0107
OTHER
MRI 0100
MRI 0202
HDPE
MRI 0205
PP
POLYPROPYLENE
MRI 0207
OTHER
MRI 0200
MRI 0602
HDPE
MRI 0605
PP
POLYPROPYLENE
MRI 0607
OTHER
MRI 0600
ENGRAVING
DEPTH
LOGO
SIZE
10
12
0.3
16
14
0.3
10
20
16
0.3
12
NOTE: Additional material codes are available. Contact D-M-E for quote.
15
VectorFormTM
Lifter Systems
Ideal for angles to 30 and beyond
2-Stage Ejectors
Positive, precise control of
multi-stage ejection
Collapsible Core
Efficiently mold plastic parts
requiring internal threads,
undercuts, protrusions
or cut-outs
World Headquarters
D-M-E Company
29111 Stephenson Highway
Madison Heights, MI 48071
800-626-6653 toll-free tel
248-398-6000 tel
888-808-4363 toll-free fax
www.dme.net web
info@dme.net e-mail
a Milacron Company
Litho in U.S.A.
CCC-06/06