Inspection Report

Job Description
Drawing No.:
Qty.:
Sl. No.

Description

Required
dimension

Actual dimension

Date:
Client : M/s. UCPL
Contr.: M/s.SAIZ
Remarks.

M/s. UCPL

3 of 16

Route card
Job Description: Diesel Tank
Drawing No.:
Starting date: 19.03.2016
Completion date:
Sl.
No.

Work description

Qty.

Machine Used

Inspection
method

Raw material inspection

10

Measuring tape

Measuring

6thk x 1235 x 4870

10

Measuring tape

Measuring

6 thk x 1230 x 4860

10

6thk x 1235 x 4870 - IS 2062

2

Matrial preparation

Cutting / Grinding Measuring /

M/c
Visual

Spider Making
ISA 65 x 65 x 6 x 1800 lg.

6 thk x 300

6 thk x Sq. 150 ( To suit raidus of shell)

Cutting / Grinding Measuring /

M/c
Visual

Rolling
6 thk x 1230 x 4860

10

Hammering

6 thk x R1500 IR x 1230 lg.

10

Rolling machine

Measuring/
Template

Measuring tape

Measuring.

Fitup
Mark the layout.
Fix the shell together with the help of cleat.
Match the template on both the ends.
complete the circle( shell # 1) and tacked
properly.
Provide the cleat at 8 points for shell joining
purpose.

Prepared by:

Welding

Checked by:

Approved by:

SAIZ Rep.

M/s. UCPL

4 of 16

Route card
Job Description: Diesel Tank
Drawing No.:
Starting date: 19.03.2016
Completion date:
Sl.
No.

Work description

Qty.

Machine Used

Root welding to be done.

Welding
transformer.

Clean the root then fill the welding.

Welding
transformer.

Do the back grinding

Grinding machine.

DP test to be done.

Visual

DP Kit.
Welding
transformer.

Inside welding.

Prepared by:

Inspection
method

Checked by:

Approved by:

SAIZ Rep.

M/s. UCPL

5 of 16

Route card
Job Description: Diesel Tank
Drawing No.:
Starting date: 19.03.2016
Completion date:
Sl.
No.

Work description

Bottom plate fabrication

Plate marking and cutting.

Qty.

Machine Used

Inspection
method

Cutting / Grinding
M/c

Measuring.

Jointing protion edge preparation to be done. (

Making "v")

Visual
Trammel/
Measuring tape

Mark the layout as required dimension.

7

Measuring.

Welding
Welding
transformer.
Welding
transformer.

Root welding to be done.

Clean the root then fill the welding.
Do the back grinding

Grinding machine.

DP test to be done.

DP Kit.

Next side welding.

Welding
transformer.

Visual

Top cover fabrication

Plate marking and cutting as required cone.
Mark the layout as required dimension.

Cutting / Grinding
M/c
Trammel/
Measuring tape

Provide the suitable venting points as per

drawing.
9

Measuring.
Measuring.
Measuring.

Erection.
Inspection of the civil foundation.

Measuring tape.

Measuring.

Manual

Visual

Fix the bottom plate and level it properly.

Hydra

Measuring.

Fix the shell #1 above the bottom plate.

Hydra

Measuring.

Fill one layer bituminus above the floor.

Prepared by:

Checked by:

Approved by:

SAIZ Rep.

M/s. UCPL

6 of 16

Route card
Job Description: Diesel Tank
Drawing No.:
Starting date: 19.03.2016
Completion date:
Sl.
No.

Machine Used

Inspection
method

Joint the shell and bottom plate by proper

welding.

Welding
transformer.

Visual

Joining the remaining shells by using the

provdied cleat.

Hydra

Measuring.

Work description

Prepared by:

Qty.

Checked by:

Approved by:

SAIZ Rep.

M/s. UCPL

7 of 16

Route card
Job Description: Diesel Tank
Drawing No.:
Starting date: 19.03.2016
Completion date:
Sl.
No.

Work description

10

Welding

Qty.

Machine Used

Root welding to be done.

Welding
transformer.

Clean the root then fill the welding.

Welding
transformer.

Do the back grinding

Grinding machine.

DP test to be done.

DP Kit.

Next side welding.

Welding
transformer.

11

Inspection
method

Visual

Top cover fixing.

Ensure inside of shell cleaning in all respects.
Fix the top cone( Cover) as per drawing.

Leak checking

15

Painting

16

Final inspection.

Prepared by:

Measuring.

Hydra

Measuring.

Welding
transformer.

Weld the top cone with shell.

14

Manual

Checked by:

Approved by:

SAIZ Rep.

M/s. UCPL

8 of 16

Client

M/s. UCPL

Contractor

M/s. SAIZ

Engineer:

UCPL Rep.

Remarks

Diagonal checking
Side edge( Bow removing)
preparation

Spider qty. given for 1 set of

shell
Material to be get from scrap,
dont use the fresh material at
any cost for making spider.

Prebending to be done on both the

end and match the certified
template.

Half round. And provide the

suitable spider.

Maintain 2 - 3 mm gap for

welding purpose.

Continue the same process for

all indidual shells.

Prepared by:

Checked by:

Approved by:

M/s. UCPL

9 of 16

Client

M/s. UCPL

Contractor

M/s. SAIZ

Engineer:

UCPL Rep.

Remarks
E6013 x 3.15 for root filling
and welding.

Prepared by:

Checked by:

Approved by:

M/s. UCPL

10 of 16

Client

M/s. UCPL

Contractor

M/s. SAIZ

Engineer:

UCPL Rep.

Remarks

Maintain 2 - 3 mm gap for

welding purpose.

E6013 x 3.15 for root filling

and welding.

For suspension purpose.

Prepared by:

Checked by:

Approved by:

M/s. UCPL

11 of 16

Client

M/s. UCPL

Contractor

M/s. SAIZ

Engineer:

UCPL Rep.

Remarks
Ensure the non leakage after
welding of first shell at bottom.
Maintain 2 - 3 mm gap for
welding purpose.

Prepared by:

Checked by:

Approved by:

M/s. UCPL

12 of 16

Client

M/s. UCPL

Contractor

M/s. SAIZ

Engineer:

UCPL Rep.

Remarks

E6013 x 3.15 for root filling

and welding.

Remove the spider after welding

one by one. Then fix the another
shell.

Prepared by:

Checked by:

Approved by:

Daily work progress Report

Client : M/s. UCPL
Contractor : M/s. SAIZ
Sl
No

Work Description

1
2

Manpower engaged

Status

Diesel tank first shell fitting

1 st shell fitup in progress

Work shop Girder erection

Work in progress

Daily work progress Report

Client : M/s. UCPL
Contractor : M/s. SAIZ
Manpower engaged

Sl
No

Work Description

Status
F

Diesel tank first shell fitting

1 st shell fitup and stiffner fixing

in progress

Work shop Front and rear side runner fixing

work.

Work in progress

Limestone storage shed sheets extra screwing

work.

Work in progress

Daily work progress Report

Client : M/s. UCPL
Contractor : M/s. SAIZ
Manpower engaged

Sl
No

Work Description

Diesel tank first shell fitting

Status
F

1 st shell fitup and stiffner fixing

in progress

Coal storage shed- Side clading and sheeting

Work in progress

Date :23.03.2016

Remarks.

Due to power issue work getting delay

Date :24.03.2016

Remarks.

Due to imporper screwing, sheets are

oscaliting while wind.

Date :25.03.2016

Remarks.

Inspection done, found ovality on shell.

Rectification work in progress.

Inspection done, found some deviation in

fixed insert plate.