Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Steam
Peter Kirk
Vincent Deborde
2015 General Electric Company All rights reserved
Title or
Job
Number
| XX
391
374 7%
7%
2,433
43%
CC GT
SC GT
Nuclear
Wind
Solar PV
880
15%
Steam fuels
235
10%
363
15%
Coal
Gas
1,746
72%
1,098
19%
Other
Biomass
Geothermal
Solar CSP
Source: GE 2012
Oil
AQCS
Air quality control system
Boiler island
Pressure Parts
Firing System
Mills
Air Preheater
Fans
Particulate Control
Fabric Filter
ESP (Electrostatic Precipitators)
NOx Control
NOx control: SCR systems (Selective
Catalytic Reduction, low-NOx burners)
Mercury Control
Turbine Island
Steam turbine
Generator
Condensers/heaters
Coal handling
Ash handling
Fly ashes
Bottom ashes
Up to 45% efficiency
Client
Asks
Improved Availability
Improved Efficiency
Reduced Emissions (CO2, NOx, SOx, Hg,
Particulates)
Outage management
Malfunctioning censors
Flexibility
BoilerOpt
Reliability / availability
Fuel efficiency
Environmental regulations
Human expertise is scarce
Equipment Reliability
Fuel Systems
Mills
Sootblowing Operations
Combustion Process
BoilerOpt
CombustionOpt
SootOpt
BoilerOpt
Makes coal fleet accessible to Predix
Makes coal plants more reliable / available, more efficient
and less polluting
Produces a clearly demonstrable ROI
Is a hardened industrial application
120 active product instances in the market
Repeatable and scalable installation process
Strong customer acceptance
BoilerOpt
Applies AI optimization in a real-time closed-loop application
BoilerOpt is sticky
BoilerOpt Benefits
ROI driven by
Intangible benefits
Maintains sweet-spot operations
Frees operators to focus on higher level issues
Site, country specific benefits
Manual
Neuco
Tuning
Tuning
Manual
Manual
Heat Rate Heat Rate Tuning
Tuning
Test
Test
Change
Change
07/28/10 07/30/10 (Absolute) (Relative, %)
647.948 645.058
-0.006
0.00%
608.604 607.743
1.964
0.32%
39.343
37.315
-1.970
-4.77%
Neuco
Tuning
Neuco Tuning
Change
Change
(Absolute) (Relative, %)
-2.896
-0.45%
1.102
0.18%
-3.998
-9.68%
10402
10331
-115
-1.10%
-186.0
-1.77%
10286
10224
-108
-1.0%
-169.184
-1.63%
10362
Not Avail.
-131
-1.25%
Not Avail.
Not Avail.
10358
0.2025
78
1.047
5926
3.23%
20.75%
Not Avail.
0.2010
157
1.043
5483
2.45%
15.12%
-100
-0.0488
-10
-0.02
-387
-1.15%
9.75%
-0.96%
-19.43%
-11.18%
-2.06%
-6.13%
-26.31%
-31.97%
Not Avail.
-0.050
68.200
-0.03
-830
-0.019
-15.38%
Not Avail.
-20.02%
77.18%
-2.43%
-13.14%
-44.18%
-50.43%
Neuco Tuning
SootOpt Retuning
Percentage Time
25.00%
20.00%
15.00%
10.00%
5.00%
0.00%
0.09
0.11
0.13
0.15
0.17
NOx (lb/mmbtu)
0.19
0.21
0.23
Without
Optimization
18%
With
Optimization
Average = 9856.6
Average = 9799.9
January 2003
9800
Heat Rate
9790
August 2008
9770
9750
PL Master = ON , O2 TRIM = ON
9700
9650
9750
9730
9710
9690
9600
9670
200 to 600MW
9550
400 to 590MW
590 to 595MW
595 to 600MW
600 to 615MW
COpt ON, O2 ON
COpt OFF
Focus on
CO/Opacity
Focus on
NOx
Demos
Title or
Job
Number
| XX
29
Manual boiler and DCS tuning are valuable, but their benefits degrade
BoilerOpt provides real time dynamic response
ROI Calculator
NeuCo
Customer Support
System
Support Workstations
Internet
Corporate Corporate
Network
War Room
Predix Interface
Plant 1
Workstations
Plant 2
Firewall
Plant 3
User Workstations
Plant Network
DMZ
Control Network
Plant systems
Data
Historian
ProcessLink servers
DCS
Corporate
ERP
System
SootOpt
ProcessOpt
Process Health &
Thermal Efficiency
Optimization services
Services
Predix
ProcessLink Engine
Modeling services
Monitoring services
AI Expert Systems
Being Rationalized
BoilerOpt
Applications
Predix Interface
Migration Plan
Screen Conformity
Color and graphical consistency
Code Migration
On premise software will remain on premise and be fully Predix
compatible
All cloud facing software will fully migrate to Predix
Level of reliability?
GED sales
play doc
Flexibility
Efficiency degradation
Use of SCR?