FlexiLogics

Micro PLC Series

Flexible PLC Salient Features :DIN rail / Back panel mounted compact PLC

High Speed PWM output (5 KHz)

Transistor or Relay outputs

Up-to 2 Serial Ports , 1 USB Device Port

DC inputs

DC powered units (24 V DC)

One optional Ethernet port to connect PLC / Programming Port / Remote monitoring over Modbus TCP/IP

CE, UL approved

Expandable up to 8 expansions
32 Bit RISC processor
Support for High Speed Counters (up to 50 KHz) and Timers
Simple Ladder programming using Windows based software
Strong Communication capabilities. PLC can be configured as Modbus RTU Master or Slave

RENU
ELECTRONICS PVT. LTD.

Key Features :The FlexiLogics support standard Programmable Logic Controller features.
The user can implement logic, specific to application using standard Ladder programming.
A PLC logic block can be executed at power up, during every scan, upon receiving an
interrupt on specific I/O pins or upon a timer interrupt.

Supported Tasks include:

l
l
l
l
l

Write value to Tag

Subtract a constant value form Tag
Subtract Tag B to Tag A
Turn Bit Off
Copy Tag B to Tag A

l
l
l
l
l

Add a constant value to Tag

Add Tag B to Tag A
Turn Bit On
Toggle Bit
Swap Tag A and Tag B

The FlexiLogics possess powerful programmable logic features. User can implement logic,
specific to application using standard Ladder programming. Some of the Key features are as
mentioned below :

Local I/O (Digital)

The base FlexiLogicsmodule has up to 8 digital inputs and up to 8 digital outputs. The
inputs are DC inputs rated to 24 VDC. The outputs are transistor rated 500mA at 24 VDC
and/or relay supporting 2 A contact current.

Expansion module (Digital and Analog)

FlexiLogics I/O can be expanded using modular I/O modules. These modular I/O are Digital
and Analog type. User can use Digital / Analog or combination of both. Various combination
of Digital expansion modules are available. User can have up to 4 universal analog inputs
and 2 analog outputs or 8 analog inputs. Analog inputs are mA, mV, 0-10 VDC, RTD and
TC. The Analog outputs are 4-20 mA or 0-10 VDC. User can select appropriate I/O module
depending on the application.

Comprehensive Instructions supported in FlexiLogics:

I/O Instructions -

NO contact
Falling Edge
Inverter Coil
Positive pulse coil

Data Transfer -

MOV word
Table Initialize
Data Exchange

Math-

Addition
Division
Increment

Compare -

Greater than
Not Equal

Logic AND
Shift

Data Conversion Hex to Ascii

7 segment decode
BCD conversion

High Speed I/O functions

Timer -

The Base module supports two high speed inputs which can be configured in single phase
up counter(up to 50 KHz),single phase speed counter (up to 50 KHz), quadrature bi-pulse
counter(1X,2X,4X up-to 5KHz) Interrupt input function. The module also has two transistor
outputs configurable as PWM / Pulse outputs up-to 5KHz.

TON

Counter-

Communication

Subroutine CALL
Next
Jump Control Set
Dis Intr
Step sequence Input

The PLC is designed to have up-to 2 serial and 1 USB communication ports. Serial ports
can be defined as Modbus RTU (Master or Slave) or can be connected to various third party
devices such as PLCs, Drives, PID Controllers, SCADA etc. Most industry standard protocols
are supported. The USB port is used for programming the PLC.

FlexiLogics Functionality

Some of the supported Instructions in FlexiLogics are listed below :

1. Math
Instructions such as ADD, Subtract, Multiply and Divide. These instructions
could be Single word or Double word, signed or unsigned format.
2. Data compare
Instructions such as Less than, Greater than, Equal to, Less than or Equal to,
Greater than or Equal to etc. are supported.

Output
Inverter
Negative Pulse Contact

MOV DWORD
Table Block Transfer
Multiplexer

Invert Transfer
Table Invert Transfer
Demultiplexer

Subtraction
Addition with Carry
Decrement

Multiplication
Subtraction with Carry

Greater than or equal

Less Than

Equal
Less than or Equal

OR
Rotate

XOR

Ascii to Hex
Absolute Value
Ascii conversion
Binary Conversion
2's complement word
2's complement Double word
TOFF

Up counter

TSS

UP Down Counter

Program Control -

Subroutine RET
For
Master Control Set
Master Control Reset
Jump Control ResetEn Intr
DT
Step sequence Init
Step sequence output

Function -

Ethernet Port (For Ethernet model-FL050)

The FlexiLogics supports 10/100 MBPS Base Ethernet port. Following Ethernet drives are
supported : Modbus TCP/IP Client, Modbus TCP/IP Server, Toshiba PLC.
PLC Configuration through the software over Ethernet is also possible.

NC contact
Rising Edge
Positive Pulse Contact
Negative Pulse Coil

Moving Average
Upper limit
Minimum Value

Special -

Device Set
Register Reset
Encode Decode
Direct I/O

Digital Filter
Lower limit
Average Value

PID1,4
Maximum Value
Function generator

Device Reset
Set Carry
Bit Count
Set Calender

Register Set
Reset Carry
Flip Flop
Calender Operation

Configuration Software
FlexiSoft is a compact, Windows based software to configure the PLC. Following
image from FlexiSoft shows the snap shot of ladder configuration window:

3. Data Transfer Instructions

Data transfer instruction supports word and double word operands,
Multiplexer / demultiplexer instructions.
4. Data conversion
Data conversion such as hex to ASCII, ASCII to hex, Binary, BCD, 2's Compliment, 7
segment etc. are possible.
5. Shift / Rotate
Rotate left, Rotate Right, Shift Left, Shift Right for word / double word.
6. I/O Instructions
Normally Open / Normally Closed contacts, positive pulse contact,
negative pulse contact, Leading / Falling edge etc. are implemented.
7. Immediate I/O instruction
This instruction can be used to sample instantaneous physical inputs and outputs
in PLC ladder.
8. Set / Reset
Coil / Bit / Register Set / Reset Instructions are supported.
9. Program Control
FlexiLogics also support subroutine call, MCS / MCR, JCS / JCR,
Enable / Disable Interrupts and step sequence instructions.
10. Functions
The function instructions like Moving average, Digital filter,
Function generator, PID , Encode / Decode, Min / Max / Average
Value, Lower / Upper Limit, Flip Flop are also supported.
11. High speed input and PWM Output
FlexiLogics base module supports 2 high speed inputs up-to 50KHz. User can define first
2 inputs of the base module (IP1 and IP2) for High speed application. The base module
also supports PWM output up-to 5KHz.

System requirements for FlexiSoft Software are Windows Version

Processor
Mouse
RAM
Display resolution
Display colors
Serial Port
USB Port
Keyboard

:
:
:
:
:
:
:
:
:

Microsoft Windows 2000 or above

266 MHz PENTIUM or higher
Required
64 MB or more
800 x 600 (VGA) or better
256 colors minimum
1 serial port for FlexiPanels programming
1 USB port (Host) for FlexiPanels programming
Required

Protocols Supported for :Driver

FL010 FL050

Driver

ABB

Modbus master

Allen Bradley DF1

Modbus slave

Aromat FP Series

Modbus TCP Master

Baldor

Modbus TCP Server

Danfoss Drive

Serial Monitor

Delta

Toshiba Inverters

Fatek

Toshiba Ethernet driver

GE Fanuc

Toshiba T1

GE SNP-X

Toshiba T2 Link port

Idec

Twido

LG Master K series PLC

Unitelway

LG Master-K 300S

Universal Serial (ASCII)

FL010 FL050

Mitsubishi FX

FL010 and FL050 Specifications :Functional

Clock-Calendar

Control Method

Stored program cyclic scan system

I/O Processing

Batch I/O update(refresh)

and Direct I/O access

I/O Points

day of the week

Special I/O Functions

High-speed counter (2 single or 1 quadrature)

Transistor output configurable as one PWM
or CW/CCW mode

Main unit: 16 points (8 inputs/8 outputs)

Expansion I/O: Up to 8 I/O modules,

Year, month, day, hour, minute, second, &

Timer

Expandable up to 128 points

256 timers T0000 to T0255

T0000 to T0060: 10ms

Programming Language

Ladder diagram

T0061 to T0190: 100ms

Program Capacity

8K Steps

T0191 to T0255: 1s

Memory

Program: Flash Type

Data: SRAM and EEPROM

1 Port with 2-wire RS 485 on Terminal Block

Execution Speed

1msec/1000 steps

1 USB Port for Programming and monitoring (Device)

for boolean instructions

User Data

Communication Interface 1 Port of RS232/RS485 on RJ45

Electrical
Power Supply

DC powered units - 24VDC (+/-15%)

Timer Registers

256 Words (R/W)

Discrete Inputs (FL010)

Counter Registers

256 Words (R/W)

Input points

8 points (8 points/common)

System Registers

256 Words (R/W)

Input voltage - Rated

24 VDC, +/- 10%

Internal Registers

256 Words (R/W)

Input current - Rated

5 mA for normal and 20 mA for High Speed input

Data Registers

4096 Words (R/W)

Minimum ON voltage

9.6 VDC
3.6 VDC

Input Registers

400 Words (Max) (R)

Maximum OFF voltage

Output Registers

400 Words (Max)

Relay Output Specifications (FL010)

Configuration Regs.

1600 Words (Max)

Output points

6 points (3 points/common)

Configuration Coils

25600 Points (Max)

Maximum voltage

230 VAC/24VDC

System Coils

100 Points (R/W)

Maximum Current

2A/point (resistive), 6A/common

Internal Coils

4096 Points (R/W)

Timer Coils

256 Points

Counter Coils

256 Points

Retentive Registers

1400 Words

Continue

General Specifications :DC Output specifications (FL010)

Output points

2 points (2 points/common)

Maximum voltage

+24VDC

Maximum Current

0.5A/point (resistive)

Environmental (FL010, FL050)

Temperature

0 to 550 C (operating), -20 to 850 C (storage)

Humidity

10 to 90 % non condensing

Vibration immunity

IEC60068-2-6

Shock immunity

IEC60068-2-27

Dimensions (mm)

100mm(H) X 36mm(W) X 70mm(D)

Isolation

Isolation between communication ports,

power and I/O is 500 V DC for 1 Min.

EMI/EMC (FL010, FL050)

Immunity to ESD
Immunity to Fast Transients
Immunity to Radiated
Electromagnetic field
Immunity to
Conducted disturbances
Surge
Radiated emission

as per IEC61000-4-2
as per IEC61000-4-4
as per IEC61000-4-3
as per IEC61000-4-6
as per IEC61000-4-5
as per EN55011

Digital I/O Specifications :

Expansion I/O capacity

8 expansion modules

Turn ON time

10 msec

Expansion Bus

SPI (1 MHz)

Turn OFF time

10 msec

Local I/Os

16 (8 IN / 8 OUT)

Digital outputs

6 Relay (Form A) outputs

Digital Inputs

8 Unidirectional Digital inputs

3 points per common

(2 High Speed inputs of up to 50KHz)

8 points per common
Rated Input voltage

24VDC

Rated Input Current

Up to 5mA. (20mA for High Speed I/Ps)

Input Impedance

5.4Kohm (1.2Kohm for High Speed I/Ps)

Minimum ON voltage

9.6 VDC

Maximum OFF voltage

3.6 VDC

2 Transistor Output
Output Capacity

2A per o/p for Relay (6A per

common), 0.5 A for transistor

Rated load

230V / 2A, 30VDC / 2A for Relay,

0.5 A at 24VDC for transistor

Analog I/O Specifications :

For mVolt inputs :
Uses 0-100 mV input range resolved in 16 bits.
Total error max : 0.2% of scale 1 LSB.
For Current inputs :
Uses 0-20mA input range is resolved in 16 bits.
Total error max : 0.2% of scale 1 LSB.
For Volt inputs :
Uses 0-10V input range resolved in 16 bits.
Total error max : 0.2% of scale 1 LSB.
For RTD input (Pt100/ Pt1000):
Uses 3 wire compensation technique.
Excitation Current is 0.1mA.
Power dissipated in RTD is 0.025mW max @ 100 W
Range supported : -200 to 850OC.
For Thermocouple Input :
Uses 0-100mV input range resolved into 16 bits.
Cold junction error is 1O maximum and 0.5O typical.
Total error max : 0.5% of scale 1 bit + CJC error
Temperature Drift for Input and Output : 60 PPM max

Input Type

Temperature Range

1 Bit

-210 to 1200OC

0.035OC

-200 to 1373OC

0.049OC

-200 to 1000OC

0.027OC

-50 to 1769OC

0.16OC

Corresponds to

-50 to 1769 C

0.18OC

0 to 1820OC

0.25OC

-200 to 1300OC

0.056OC

-200 to 400OC

0.043OC

Analog Outputs
Resolution
Load:
4-20 mA
0-10 V DC

16 Bit
Less than 500 W
Minimum 1k W

Models :FlexiLogics controller modules

Model

Digital I/P

Digital O/P

FL010

8 (2 OC,6 Relay)

FL050

Analog I/P

USB Port

Serial Port

RTC

Ethernet Port
No

Yes (Device)

Yes (2 nos.)

Yes

Yes

Yes (Device)

Yes (2 nos.)

Yes

Digital Expansion Modules

Model

DigitaI I/P Digital O/P

Details

FLD1600

16

16 Digital Inputs

FLD0016P

16

16 Digital Outputs (PNP)

FLD0016N

16

16 Digital Outputs (NPN)

FLD0016R

16

16 Digital Outputs (Relay)

FLD0808P

8 Digital Inputs, 8 PNP type Transistor Outputs Digital module

FLD0808N

8 Digital Inputs, 8 NPN type Transistor Outputs Digital module

FLD0808R

8 Digital Inputs, 8 Relay type Outputs Digital module

FLD-HS-0808P

8 Digital Inputs, 8 Digital Outputs (PNP),

4 High Speed Inputs (Single phase & Quadrature counter), 2 PWM Outputs

FLD-HS-0808N

8 Digital Inputs, 8 Digital Outputs (NPN),

4 High Speed Inputs (Single phase & Quadrature counter), 2 PWM Outputs

Analog Expansion Modules

Model

Analog I/P Analog O/P

Details

FLA0800L

8 Analog Inputs (0-10 VDC / 4-20 mA), 16 Bits

FLA0402U

4 Universal Inputs (0-10 V / 0-100 mV / 0-50 mV / 0-20 mA / 4-20 mA /

RTD PT-100 / Thermocouple - B, R, S, E, J, K, N, T)
2 Analog Outputs (0-10 V / 4-20mA), 16 Bits

FLA0004

4 Analog Outputs (0-10 VDC / 4-20 mA), 16 Bits

N: Transistor output (NPN 500mA), R: Relay O/P, ( 6 Relay + 2 OC ) P: PNP output (500mA)

Dimensions :36

10
70

100

36

70

36

FlexiLogics controller module

FlexiLogics expansion module

Please contact factory for more information. We welcome an opportunity to develop new, custom drivers and customized units.

All dimensions are in mm.

HEAD OFFICE
Survey No. 2/6, Baner Road, Pune - 411045, India.
Tel : +91 20 2729 2840 Fax : +91 20 2729 2839
Email : info@renuelectronics.com
Website: www.renuelectronics.com
An ISO 9001:2008 and ISO 14001:2004 certified company
(Specifications subject to change without prior notice. DS-FlexiLogics Rev.24)