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The files for this project are available for download from
ESPRITWeb File Library ESPRIT 2009 and from the ESPRIT
CD.
All dimensions in this tutorial are in millimeters. Make sure
System Unit on the Tools menu is set to Metric.
Before you start this lesson, you can review and simulate the
cu"ng operaons in the following file:
Milling - Standard\standard_milling_complete.esp.
Project 2: Mill a Standard Part
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Facing
The Facing command is ESPRIT has mulple
opons to make facing as fast and effecve as
possible. You have full control over depths of
cut, opmized cu"ng angle, stock allowance on
floors and walls, and how far you want the tool
to travel when it reaches the edge of the stock.
The Facing operaon also automacally creates
a final pass around any islands. This guarantees
a consistent amount of stock on floors and
walls.
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Contouring
The Contouring command creates cu"ng
passes that follow the shape of a selected
feature. You can center the tool on the feature
or offset it to the le% or the right. You can enter
an offset distance or use the radius of the tool.
The Contouring command lets you combine
rough and finish passes in a single operaon
or you can create separate rough and finish
passes. When roughing and finishing passes
are combined in one Contouring operaon,
the same tool is used for both phases of the
operaon. To use different tools, you must
create separate contouring operaons.
It is recommended that you use separate
operaons for roughing and finishing.
Technology Files
Machining technology se"ngs can be easily
saved as a separate file and used over and
over for the machining of similar parts. For this
project, you will load pre-exisng technology
files that are located in the following folder:
Ge"ng Started\Milling - Standard\Technology
A%er loading the technology for an operaon,
you can click on the various tabs to review
the individual se"ngs. For more detailed
informaon, click the Help bu&on located at
the lower right corner of the technology page.
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Set Up t he K nowledgeBase
1. On the Smart toolbar, click Common Machining and then click KnowledgeBase Document
Se!ngs.
2. Set Part Type to Milled Part Std - Metric.
3. Set Default Technology to Default Technology - Inch / Metric.
4. Click OK.
5. Click KnowlegeBase Se!ngs.
6. Make sure Apply selected process to all features is checked and click OK.
Step 1
Select the Medium Pocket
feature and then click
Process Manager
Step 2
A process already exists in the
KnowledgeBase. Click New Process
to create your own process.
Step 3
Select SolidMill Tradional Trochoidal Pockeng
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Step 4
Open the file:
5-Pocket1 Trochoidal Pockeng.prc
and click OK
Step 5
Select SolidMill Tradional Tradional Pockeng
Step 6
Open the file:
6-Pocket1 Finish Pockeng.prc
and click OK
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Step 7
Select SolidMill Tradional Rest Machining
Step 8
Open the file:
7-Pocket1 Rest Machining.prc
and click OK
Step 9
Click Apply
Do not click Exit yet
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Step 1
Select the Small
Pocket feature
Step 2
Click New
Process
Step 3
Select SolidMill Tradional Trochoidal Pockeng
Step 4
Open the file:
8-Pocket2 Trochoidal Pockeng.prc
and click OK
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Step 5
Select SolidMill Tradional Tradional Pockeng
Step 6
Open the file:
9-Pocket2 Finish Pockeng.prc
and click OK
Step 7
Click Apply
Step 8
Click Exit
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Cut t he S lot
To cut the slot, you will use a tradional Pockeng operaon using a tool with a diameter the
same width as the slot. The tool will enter the material using a long ramping move and then cut
the slot with a single pass.
Step 1
Select the Slot
feature
Step 2
Click SolidMill
Tradional
Step 3
Click Pockeng
Step 4
Open the file:
10-Slot with Ramping.prc
and click OK
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Drilling
The Drilling command is applied to hole features or point-to-point (PTOP) features. The drilling
order is defined by the path of the PTOP feature. SolidMill Drilling supports several types of
drilling, including drill, tap, peck, and bore. The operaon drills to a specified depth and you have
the opon to include the length of the tool p in the total depth value. You can also use SolidMill
Drilling to spot drill holes to the correct depth based on the diameter of the tool and the chamfer
diameter.
Spiraling
The Spiraling command creates spiral or helical cu"ng passes based on the selecon of a circle
or a feature in the shape of a circle. A spiraling operaon is typically used when you want to mill a
hole that is too large to drill.
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Step 1
Select the Spiral
Rough feature
Step 2
Click Drilling
Step 3
Open the file:
11-Milled Hole Drilling.prc
and click OK
Step 4
Select the Milled
Hole Upper feature
Step 6
Open the file:
12-Milled Hole Spiraling.prc
and click OK
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Step 5
Click Spiraling
Step 7
Select the Milled Hole
Lower feature
Step 8
Click Spiraling
Step 9
Open the file:
13-Milled Hole Bo&om Up Spiraling.prc
and click OK
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Step 4
Hold down the Ctrl key and select
the Countersink and Counterbore
features
Step 5
Click Process
Manager
Step 6
Click Apply
Step 7
Click Exit
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S imulate
Step 1
On the Smart toolbar, click
Simulaon
Step 2
Click Run to start the
simulaon
Step 3
Click Stop to exit
the simulaon
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Summar y Repor t
Basic informaon about the machining process is provided on a single summary page. The
summary report contains a header with general informaon about the program and an operaon
list with one row per operaon. Each row displays the main informaon about the operaon like
the operaon name, the tool name, the tool ID, feeds and speed, and so on.
Detailed Repor t
This report provides the same summary page along with detailed pages for each operaon and a
complete tool list. Click on an operaon hyperlink in the summary page to access the operaon
details. Click on a tool hyperlink to access the tool details. Operaon report pages provide detailed
operaon-specific informaon such as the tool details and available cu"ng parameters.
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Step 1
On the File menu, click
Create Reports...
Step 2
Select Milling-Detailed, then click
Create Reports
It will take several moments to generate a detailed report of all the operaons and tools used in
this part file. A%er the report is generated, Windows Explorer will launch and open to the folder
where the report files were generated.
Step 3
Right-click on OpSummary.htm
and click Open
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Step 4
Click on a hyperlink to view the
operaon or tool details
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