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Humidification for life

Humidification Business Unit


speaker: Carlo Bertel

International Meeting

Humidification systems

Isothermal humidifiers

compactsteam
immersed electrode

1-3 kg/h

mains water

Humisteam X-plus, Basic & Wellness


immersed electrode

1-130 kg/h

mains water

2-60 kg/h

mains and demi water

45-180 kg/h

mains and demi water

1-45 kg/h

mains water

heatersteam
immersed heaters

gasteam
gas fired

KUE kits
immersed electrode

Short Absorption Manifold


Live steam network

1-900 kg/h
International Meeting

Humidification systems

Adiabatic humidifiers

humifog
compressed water

60-500 l/h

demi water

60 or 230 l/h

mains and demi water

1 or 6,5 l/h

mains water

0,5-18 l/h

highly demi water

mc
compressed air

humidisk
centrifugal

humisonic
mechanical resonance

WTS
reverse osmosis system

180-500 l/h

Dryclim
de-humidifier

13-27 l/day
International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
Sales & marketing

International Meeting

Adiabatic humidifiers

Adiabatic product range

Why adiabatic humidifiers?


International Meeting

Adiabatic humidifiers

Rationale for adiabatic humidifiers

Peculiar
applications

Low power
consumption

High capacity

Adiabatic
cooling

Energy
saving

Up to
5000l/h

adiabatic humidifiers

International Meeting

Adiabatic humidifiers

Humidifiers by specific power consumption

Low power consumption adiabatic


Specific power consumption
35

Centrifugal (humiDisk)

130

Ultrasonic (humiSonic)
Immersed heaters (heaterSteam)

750

Electrodes (humiSteam)

750

Gas fired (gaSteam)

750
116

Compressed air + water (MC)


Pressurized water (humiFog)

4
W / kg/h

International Meeting

Adiabatic humidifiers

Humidifiers by size

High capacity humidifiers adiabatic


Max capacity
Centrifugal (humiDisk)

6,5

Ultrasonic (humiSonic)

18

Immersed heaters (heaterSteam)


Electrodes (humiSteam)
Gas fired (gaSteam)
Compressed air + water (MC)

60
130
180
230
500

Pressurized water (humiFog)

kg/h
International Meeting

Adiabatic humidifiers

Adiabatic humidifiers: pros and cons

Advantages and disadvantages of adiabatic humidifiers


with respect to isothermal ones
Isothermals

Adiabatics

ASEPTIC HUMIDIFICATION

steam doesnt carry bacteria

Water droplets introduced in the


air: no recirculation
Treated water

CAPACITY

Medium (up to 130/180kg/h)

Huge: 500kg/h
(up to 5000kg/h)

POWER CONSUMPTION

About 750W / (kg/h)


(60 kg/h -> 45 kW)

Low, about 4 W /(kg/h)


(60 kg/h -> 0,955 kW)

REQUIRED FREE SPACE

steam is easily and quickly


absorbed by the air

Minimum evaporation space


( > 700mm, 1200mm typ.)

TEMPERATURE CHANGE

Temperature doesnt change


significantly

Yes, about 700W / (kg/h)


(100 kg/h -> 70 kW)
COOLING effect

WATER

Tap and treated


(maintenance)

Tap and treated


(maintenance)

International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
humiFog family
Sales & marketing

International Meeting

Adiabatic humidifiers > humiFog

The humiFog family

humiFog AHU

humiFog direct room

humiFog large

Up to 500kg/h capacity

Up to 500kg/h capacity

Up to 5000kg/h capacity

With VFD

Without VFD

pCO2 controller

Rack and drop separator

Ventilated distributor and


nozzles

Custom made control software

VFD: variable frequency driver


International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
humiFog for AHU
Sales & marketing

International Meeting

Adiabatic humidifiers > humiFog

humiFog for AHU

the hygienic and


energy saving
solution for AHUs
Pressurized water
humidifier with low power
consumption and certified
VDI6022

International Meeting

Adiabatic humidifiers > humiFog for AHU

humiFog for AHU

Humifog is suitable for


all duct applications
that require a high
humidification capacity,
low power consumption
and high hygiene

International Meeting

Adiabatic humidifiers > humiFog for AHU

humiFog for AHU

Office buildings
Clean rooms
Hospitals
Theatres and museums
Food industries
other industrial
applications

International Meeting

Adiabatic humidifiers > humiFog for AHU

humiFog for AHU: overview

High pressure water


generator
Low power consumption
Wide modulation range

humiFog uses a special pump to pressurize the water up


to 75 bar so that special nozzles will produce billions of
very small droplets that spontaneously evaporate,
humidifying and cooling the air.

International Meeting

Adiabatic humidifiers > humiFog for AHU

System components: pump station

Integrated
controller

Water filters 5m + 1m

High pressure pump


Variable frequency
driver
Water conductivity sensor
Pressure sensor (outlet, low and high
limit)
Pressure safety valve (inlet)

Electric motor

Temperature sensor
Temperature safety valves
Damper

International Meeting

Adiabatic humidifiers > humiFog for AHU

System components: pistons pump

Max capacity:

Power:
 955W

 60kg/h

 955W

 120kg/h

 955W

 180kg/h

 1150W

 250kg/h

 1150W

 350kg/h

 1800W

 500kg/h

Brass or stainless steel


with damper (optional)
The water flow is proportional to the speed of the pump
International Meeting

Adiabatic humidifiers > humiFog for AHU

system components: atomizing rack

STAGING valves

Ventilation valve

Pressurized water,
Hygienically safe:

controlled by VFD

Rack is emptied when


not working

S.S. manifold

Automatic washing
cycles

DRAIN valves

rack

Nozzle: 2.8 kg/h @ 70bar


4.0 kg/h @ 70bar
International Meeting

Adiabatic humidifiers > humiFog for AHU

system components: nozzles

1 = 2,8 kg/h @ 70bar


2 = 4,0 kg/h @ 70bar

ORIFICE
0.15/0.20mm

International Meeting

Adiabatic humidifiers > humiFog for AHU

system components: drop separators modules

Stainless steel
filtering material

Hygienically safe:
Stainless steel doesnt
promote microbiological
colonization
(VDI6022 Blatt 1/Part 1
pag 15)

Drop separator in glass fiber are still


available (no VDI6022 certified)

International Meeting

Adiabatic humidifiers > humiFog for AHU

system components: complete


supporting/draining frame
Complete drop separator:

standard modules
complete draining frame made of stainless steel

If air speed higher than 2,5 m/s OR discharge humidity higher than 85%rH,
then
two layers of drop separator are suggested
International Meeting

Adiabatic humidifiers > humiFog for AHU

Working principle

Step 1:
the probe measures the relative
humidity %rH OR external signal
(BMS)
Step 2:
humiFogs controller:
calculates the water flow it has to
atomize
calculates how many nozzles have to
work
calculates the speed of the pump

International Meeting

Adiabatic humidifiers > humiFog for AHU

Working principle

Step 3:
The nozzles atomize the water in
billion of small droplets
The droplets are carried by the air
flow so that they flight in the air
stream
During the trip they quickly
evaporate (water->steam) until they
reach the drop separator.
(Minimum absorption path 700mm.)

1 drop pan (mandatory)


2 drop separator (mandatory)

International Meeting

Adiabatic humidifiers > humiFog for AHU

Working principle

Step 4:
The droplets that are not completely
evaporated are caught by the drop
separator and drained out.

The water is not recirculated!

= water drainage

International Meeting

Adiabatic humidifiers > humiFog for AHU

Working principle

STAGING: 4 atomizing GROUPS (main group + 3 staging groups)


All manifolds belong to a GROUP (an hydraulic circuit)
All the manifolds in a GROUP START/STOP atomizing at the same time
The staging groups are controlled through solenoid valves.

International Meeting

Adiabatic humidifiers > humiFog for AHU

Working principle

Continuous modulation + Staging:

100
90

input signal %

80
70
60
50
40
30
20
10
0
0

20

40

60

80

100

120

140

160

180

200

water flow kg/h

International Meeting

Adiabatic humidifiers > humiFog for AHU

Supply water

Why demineralized water?

 less maintenance
 less dust sprayed into the environment
 more hygienic
 less than (100S/cm, 5fH) UNI8884 (VID6022/VDI3803)
Requirements and treatment of water cooling and humidification system

External R.O. system required

International Meeting

m1

Adiabatic humidifiers > humiFog for AHU

hygienic certification!

No chemical biocide

Certified by the

Institut fr lufthygiene of Berlin,


according to the norm VDI6022:
"Hygienic standards for ventilation
and air conditioning systems,
offices and assembly rooms

stainless steel rack


with drain valves

Drop separator in
stainless steel

International Meeting

Adiabatic humidifiers > humiFog for AHU

Inside the AHU

Partially assembled, tested rack:

Easy to install and economic (RACKSxxxxx)

Not assembled rack:

Completely assembled + tested rack:

Convenient but complicated (RACKxxxxxx)

Easy to install but expensive (RACKMxxxxx)


International Meeting

Adiabatic humidifiers > humiFog for AHU

The humiFog for AHU: system design

humiFog design tool by Carel

Design data:
Air temperature and humidity

humiFog calculation sheet ver 2.1

AHU 1

RULES Input: cyan cells - Output: beige cells

Altitude a.s.l.

5,0%
32,0 C
1,5 g/kg

Air after humiFog


Relative humidity 2
Temperature t2
Specific humidity x2
Difference x2-x1

65,0%
16,5 C
7,7 g/kg
6,2 g/kg

The diagram below shows the adiabatic transformation in red. Blue lines represent curves at a fixed relative humidity,
while cyan ones are constant-enthalpy curves.
Water flows
Psychrometric diagram
Water to be absorbed
45
Gv
156,9 kg/h
(2) Absorbtion
40
88%
efficiency
35

(2) It's the estimated ratio between the water absorbed by the air and the sprayed water.

30

Total water flow Gw

177,4 kg/h

25

Rack
Width
Height

2218 mm
1116 mm

h = 36 kJ/kg

20

14
7

Max no. of nozzles/modules per manifold


Max number of manifolds

15

Nozzle selection
Choose either 1 (MTP1 2,8 kg/h) or 2 (MTP2 4 kg/h)

10

2 Nozzle MTP2 4 kg/h @ 70 bar

Nozzle distribution into the rack


Indipendent circuits (input 1,2,3 or 4)
10
15
20 10 to 25
(4) Circuit
overlap
(from
30%) 30
(3)

0
-5

35

40

45

4 3 circuits controlled by electrical valves


50
55
15%
DBT C

(3) Nozzles are distributed over the indipendent circuits (1 to 4) according to the table below. The first circuit is connected directly to the pumping station w/o valves in between, while the others are controlled by
electrical valve/s to keep the outlet pressure within 20 to 80 bar (look at the functional diagram below).
(4) Always start with overlap=10% to have the widest possible water flow range. In case the chosen pump (below) couldn't yield the min water flow, increase the overlap to reduce the water flow range until the leftmost

(1)

red curve moves


the right of the vertical
is toestimated
Saturation efficiency
to blue
beline which represents the min pump's water flow (look at functional diagram below).
80%

(1) It's the ratio between the required difference of specific humidity and the difference to achieve saturation with 2 = 100%.

First
Second
Third
Fourth
Circuit:
Number of nozzles per circuit
13
7
10
15
2300 mm
Number of manifolds per circuit
1
1
1
2
D1
1236 mm
The 1st circuit is connected directly to the pump, while the others are controlled by electrical valve/s.

Duct
Internal width C1
Internal height C2
Distance nozzle drop separator DL
Air flow V

1200 mm
90
21.000 m^3/h

Air flow GA
Air speed

70
24.266 kg/h
60
2,05 m/sec

Outlet water: pressure vs. outlet water flow

C2

80

Pressure Bar

AHU dimensions

0m

Air before humiFog


Relative humidity 1
Temperature t1
Specific humidity x1

x g/kg

Air flow

D2

Vm

DL
C1

50
40
30
20
10
0
0

20

40

60

80

100

120

140

160

Water flow kg/h

180

200

The blue line shows the min possible water flow produced by the selected pumping station.
Pumping station
Type

010

000
010
001
011

It's used for


It's used for
It's used for
It's used for

brass pump
brass pump with dampener
pump made of steel AISI316
pump made of steel AISI316 with dampener

International Meeting

Adiabatic humidifiers > humiFog for AHU

System design: example

Design data

Inlet
AHU1
25000m3/h
Heating
Adiabatic
humidification

Outlet

T RH X
J
T
C % g/kg Kcal/kg C
-4
30,7

70
7

1,9
1,9

J
RH X
Kcal/k
% g/kg
g

0,2

30,7

8,5

18,5
50
2

1,9
6,6

8,5
8,4

humiFog calculation sheet ver 3.2

Project name: example

Custom-made humidifier

RULES Input: cyan cells - Output: beige cells

Altitude a.s.l.

0m

Air before humiFog


Relative humidity
Temperature
Specific humidity

7,0%
30,7
1,9

Air after humiFog


%1 rH Relative humidity
t1 C
Temperature
x1 g/kg Specific humidity
Difference x2-x1

%2 rH
t2 C
x2 g/kg
g/kg

50,0%
18,7
6,7
4,8

The diagram below shows the adiabatic transformation in red. Blue lines represent curves at a fixed relative humidity,
while cyan ones are constant-enthalpy curves.
Psychrometric diagram
45

40

35

30

h = 35,8 kJ/kg
25

20

15

10

0
-5

10

15

20

25

30

35

40

45

(1) Saturation efficiency is estimated to be

D B T C

50

55

66%

(1) It's the ratio between the required differenc e of specific humidity and the differenc e to ac hieve saturation: finale umidity 100% rH.

Duct
Internal width C1
Internal height C2
Distance nozzle drop separator DL
Air flow V

1200 mm
25.000 m^3/h

Air flow GA
Air speed

28.992 kg/h
2,31 m/sec

Water flows
Water to be
absorbed Gv
(2) Absorbtion
efficiency

kg/h

143,7

93%

2000 mm
1500 mm

D1

C2
Vm

D2
DL

C1

(2) It's the estimated ratio between the water absorbed by the air and the sprayed water.

International Meeting

Adiabatic humidifiers > humiFog for AHU

The humiFog family


ITALY
Vodafone
Vodafone
Vodafone
Vodafone
Vodafone

Milano palazzo Liberty Vodafone


Milano CED
Ivrea
Torino
Pisa

Fiera di Bologna Bologna Exhibition centre


Teatro Reggio Emilia Reggio Emilia Theatre

Europe, USA and ROW

Ospedale di Sacile Saciles hospital

National Portraits Gallery (AUS)

Museo arte moderna Bolzano Museum of modern art Bozen

AIRBUS (France)

Camera dei deputati Room of Deputy

Dassault (France)

Micron Microelectronics Avezzano

HSBC bank (Deutschland)

Ospedale di Aosta Aostas hospital

Nissan motor (USA)

Museo Civico di Rieti Museum of Rieti

Toyota (USA)

Flemish Parliament (Belgium)

Aeroporto Linate - Linate Airport

Mozart birth house museum (Austria)

Bulgarian National Mint (Bulgaria)

Aeroporto Malpensa - Malpensa airport

FIFA home (Switzerland)

MAN Trucks (Deutschland)

Aeroporto Orio al Serio Orio al serio airport

Kodak (Norway)

Tsimis (printing factory) (Greece)

Sacca sessola Congress center in Venice

Denso (CZ)

Centro servizi provincia di Venezia Venice Service Center

BDN (Poland)

Albany (hi-tech textile factory)


(France)

Sammontana Sammontana ice creams

Metro station (Spain)

Radio Canada (Canada)

Comune di Bologna Bolognas city hall

Novartis Basel (Switzerland)

BKM - (Deutschland)

Eurostampa printing company

St Bernward Krankenhaus (Deutschland)

PIRELLI Rome

Mercedes Benz (USA)

Procter and Gamble (Ukraine and


Hungaria)

ST microelectronics - Italy

Lufthansa (Deutschland)

Office building (Spain)

Ospedale di Barletta Barlettas hospital

AERO (CZ)

Jaguar (UK)

Il Sole 24 Ore Milano Il Sole 24 ore (newspaper)


Il Sole 24 Ore Verona

ST microelectronics (France)

Cottage (Russia)

Seagate (USA)
AXA insurance - (Deutschland)
Manresa (UK)
Continental (CZ)

Hochtief (Deutschland)

Lastra Lastra (photographic film)


Aeroporto Caselle Caselle airport (Torino)
Universit di Udine (University)
Museo palazzo ragione Verona Museum of Verona
International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
humiFog for direct room
Sales & marketing

International Meeting

Adiabatic humidifiers > humiFog

humiFog for direct room

the ideal solution


for direct
humidification
and cooling
Pressurized water
humidifier that atomizes
water directly into the
environment

International Meeting

Adiabatic humidifiers > humiFog for direct room

humiFog for direct room

Thanks to low energy


consumption, large
capacity and low
maintenance is the
ideal solution for direct
humidification and for
cooling industrial
environments

International Meeting

Adiabatic humidifiers > humiFog for direct room

humiFog for direct room: applications

printing factories
to avoid variation in paper size, misprinting, electrostatic damage,
adhesion and dust attraction

textile factories
to reduce breakage of the threads and dust problems to a minimum;
the adiabatic cooling process absorbs the heat produced by the looms

wood factories and warehouses


to prevent changes in the water content of wood, deformations and
breakages in the wood fibres

adiabatic cooling
the droplets absorb heat from the air to evaporate so that the air is
cooled. A 100kg/h system cool the air with a power of about 70kW

International Meeting

Adiabatic humidifiers > humiFog for direct room

humiFog for direct room: overview

It is a source of water at
constant pressure (70bar)
High Capacity
Low power consumption

humiFog uses a special pump to pressurize the water,


70bar, that special nozzles atomizes in billions of very
small droplets that spontaneously evaporate,
humidifying and cooling the air.

International Meeting

Adiabatic humidifiers > humiFog for direct room

system components: pumping station

Integrated
controller

Water filters 5m + 1m
Pressure gages

High pressure pump

Water conductivity sensor


Pressure sensor (outlet, low and high limit)
Pressure safety valve (inlet and outlet)
Temperature sensor

Electric motor

Temperature safety valves


Damper
International Meeting

Adiabatic humidifiers > humiFog for direct room

System components: pistons pump

Max capacity:

Power:
 955W

 60kg/h

 955W

 120kg/h

 955W

 180kg/h

 1150W

 250kg/h

 1150W

 350kg/h

 1800W

 500kg/h

Brass or stainless steel


with damper (optional)

International Meeting

Adiabatic humidifiers > humiFog for direct room

System components

Capacity control
valve (fill)

Manifold
with nozzles

Main drain valve


Drain valve

International Meeting

Adiabatic humidifiers > humiFog for direct room

system components: nozzles

Nozzles for direct room humidification:


MTP0

1.45 kg/h @ 70 bar

MTP1

2.8 kg/h

@ 70bar

MTP2

4.0 kg/h

@ 70bar

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Adiabatic humidifiers > humiFog for direct room

Installation constraints

International Meeting

Adiabatic humidifiers > humiFog for direct room

System components

Ventilated fog distributors

A tangential fan generates an air flow that supports the droplets making
their path essentially horizontal.
It can also contain a pressure switch that automatically activates the
solenoid valves, without electrical connections with the pump station.

International Meeting

Adiabatic humidifiers > humiFog for direct room

humiFog for direct room

Manifold + Nozzles + Fan

no wetting!

Fill valve and Drain valve inside

simple installation!

Up to 32 kg/h in only 1.5 m of length!

few units every room!

International Meeting

Adiabatic humidifiers > humiFog for direct room

humiFog for direct room

Compact
and

powerful!

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Adiabatic humidifiers > humiFog for direct room

humiFog for direct room

Complete
and

simple!

International Meeting

Adiabatic humidifiers > humiFog for direct room

working principle

Step 1:
the probe measures the relative
humidity %rH OR external signal
(BMS)
Step 2 - humiFogs controller:
calculates how many lines (nozzles)
have to work
Step 3 - humiFog:
opens the FILL and DRAIN valves and
closes the MAIN DRAIN valves
starts the pump to wash and fill all the
pipes

International Meeting

Adiabatic humidifiers > humiFog for direct room

Working principle

Step 4 - humiFog:
Closes all the DRAIN and the FILL valves
of the lines that dont have to work
Step 5:
the nozzles atomize the water in billions
of small droplets that quickly evaporate
completely (water->steam)

International Meeting

Adiabatic humidifiers > humiFog for direct room

Adiabatic cooling

Cooling effect:
Adiabatic process:
a 100kg/h humiFog
cool the air
with an equiv. power of about 70kW
with an electric power consumption
of only 0,95kW

International Meeting

Adiabatic humidifiers > humiFog for direct room

Supply water

Why demineralized water?

 less maintenance
 less dust sprayed into the environment
 more hygienic
 less than (100S/cm, 5fH) UNI8884 (VID6022/VDI3803)
Requirements and treatment of water cooling and humidification system

External R.O. system required

International Meeting

Adiabatic humidifiers > humiFog for direct room

humifog part numbers

International Meeting

Adiabatic humidifiers > humiFog

Why should I choose humiFog?

Features

CAREL humiFog

Condair Dual

Capacity

Up to 500kg/h
Up to 5000 kg/h

Up to 1000 kg/h

Modulation

CONTINOUS:
pump speed + 4 stages

STEPWISE:
3 steps Or 7 steps

Absorption efficiency

Up to 95%

Up to 85%

Assembled and tested unit available

yes

no

Hygienically certified

yes

Yes, with chemical biocide

Resolution

0,2%

33% (14,2% - opt.)

Pressure drop

30Pa when dry,


70Pa when wet

70Pa always

IMPORTANT NOTE: these benchmarks have been produced with the best knowledge available and can be integrated whenever further information is gathered. The documents are
confidential information for Carel personnel only; severe laws exist on comparative advertisement, so please take care of this if you want to distribute the material to your closest
partners.

International Meeting

Adiabatic humidifiers > humiFog

Which benefits do I get from humiFog?

Features

Benefits

High pressure water atomization

Low power consumption


Low operative costs

Capacity up to 500 kg/h (5000kg/h)

Suitable for large capacity application

Inverter + staging
modulation strategies

Wide modulation range 14100%


continuous

Automatic flushing/washing ,no


recirculated water, hygienic certification

Hygienically safe,
no chemical biocide

No external air compressor and no


compressed-air lines

Low maintenance
Cost saving

No compressed air
in the nozzles

Noiseless

Small droplets

Efficient humidification and cooling effect

International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
mc
Sales & marketing

International Meeting

MM1

Adiabatic humidifiers > mc

New mc multizone

Advanced and
easy to use

Compressed air humidifier


for both room and duct
humidification and cooling

International Meeting

Adiabatic humidifiers > mc

New mc multizone

Adiabatic humidification
system for medium/large
industrial environments
and large volumes of air

International Meeting

Adiabatic humidifiers > mc

New mc multizone: applications

printing facilities, where the correct level of humidity must be


maintained to avoid variation in paper size and consequent misprints.
humidity control is also important to avoid electrostatic damage,
adhesion and dust attraction

textile industries, where a correct humidity level reduces breakage


of the threads and dust problems to a minimum and the adiabatic
cooling process dissipates the heat produced by the looms

warehouse, if wood or furniture are stored, a correct humidity


control will prevent changes in the water content of wood and
consequently deformations and breakages due to dimensional
variation in the wood fibres.

adiabatic cooling, the droplets absorb heat from the air to


evaporate so that the air will be cooled. A 100kg/h system cool the
air with a power of about 70kW.

International Meeting

MM6

Adiabatic humidifiers > mc

New mc multizone

Adiabatic humidifier that


uses compressed air to
atomize the water

International Meeting

Adiabatic humidifiers > mc

System components: overview

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MM2

Adiabatic humidifiers > mc

System components: cabinet

State of the art control cabinet


Easy to use user interface
pGD grafic display with 6 buttons
Completely automatic functioning
pCO3 controller

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Adiabatic humidifiers > mc

System components: cabinet

Rational hydraulics
Compressed air line
Pressure gauge (inlet)
Modulating air pressure valve
Air valve
Pressure gauge (outlet)

Water line
Pressure gauge (inlet)
Pressure regulator
Water valve
Pressure gauge (outlet)
Drain valve

International Meeting

Adiabatic humidifiers > mc

System components: nozzles

Special automatic procedure to reduce maintenance!


Drying & cleaning
The Drying & cleaning procedure is performed periodically (for instances every 30minutes), during the
activity (atomization) of the MC; it is also be performed every time the atomization ends.

Drying & cleaning of the nozzles - procedure:


1. the controllers closes the water supply and open the drain valves
2. the compressed air atomizes the water in the nozzles and dry them for an adjustable time
3. the compressed air valve is closed so that the springs of the nozzles push the pistons forward for
cleaning the orifice, removing mineral salt deposits.

International Meeting

Adiabatic humidifiers > mc

System components: nozzles

Very small droplets!


Automatic selfcleaning mechanical
system

Droplets diameter:
510 m

Available nozzles:
2.7 l/h
4.0 l/h
5.4 l/h
6.8 l/h
10.0 l/h

Completely made of stainless steel.


Every kg/h of atomized water requires 1,27 Nm3/h of compressed air.

International Meeting

Adiabatic humidifiers > mc

Working principle

Step 1:
the probe measures the relative
humidity %rH OR external signal (BMS)
Step 2:
MCmultizones controller
calculates the water flow needed
modulate the air pressure to control
the air+water flow

International Meeting

Adiabatic humidifiers > mc

Working principle

Step 3:
The nozzles atomize the water in
billion of small droplets
The droplets fly away from the
nozzles
During the trip they quickly
evaporate (water->steam)
humidifying and cooling the air

International Meeting

Adiabatic humidifiers > mc

New mc multizone

LARGE CAPACITY!

SINGLE-ZONE layout ( 1 x AHU or 1 x ROOM)

The Master is the only cabinet


that is connected to the only
probe/external signal (+ limit
probe)
Up to 5 SLAVEs cabinet can be
connected to the main
(MASTER) cabinet
All the cabinets atomizes the
water at the same time
working at the same air
pressure (capacity)
The Salves increase the
maximum capacity of the
system

Fully compatible with MC2000!


International Meeting

Adiabatic humidifiers > mc

New mc multizone

MULTI-ZONE layout (multi-AHU or multi-ROOM)


MULTIZONE capability!
Master and slaves
communicate in PLAN
Up to 5 SLAVEs cabinet can
be connected to the main
(MASTER) cabinet.
Every slave is connected to
a probe/external signal (+
limit probe).
Every slave autonomously
controls the humidity/temp.
of the air in its zone.

International Meeting

Adiabatic humidifiers > mc

New mc multizone

Special automatic procedure for the best hygiene!

Washing/Flushing cycles
The controllers will automatically wash/flush the
lines after a long inactivity period
- default: every 6h of inactivity (water savings)
- solenoid drain valves at the end of the water
lines (better hygiene)

The washing/flushing procedure can be


activated

Manually (keyboard)
Can be automatically performed
periodically
Can be disable (no drain valve at
the end of the line/s)

International Meeting

MM3

Adiabatic humidifiers > mc

New mc multizone

Automatic pressure loss compensation !


If the pipes are long, it is possible to increase
the pressure of the air to compensate the
pressure drop along the lines (manual
pressure regulator in the cabinet).
For this purpose, a remote pressure
indicator can be installed at the end
of the air line (optional)

In modulating MCmultizone models, there is a


pressure sensor and modulating solenoid valve
in the cabinet so that the maximum working
pressure can be adjusted in a parameter.
The pressure sensor can be installed at the
end of the longest line so that the MCmultizone
can automatically do the job (optional KIT).

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Adiabatic humidifiers > mc

New mc multizone: accessories

Accessories for improving hygiene:

UV sterilizer and Remote drain valve

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Adiabatic humidifiers > mc

New mc multizone: accessories

Manifold with nozzles for AHU application are available

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Adiabatic humidifiers > mc

New mc multizone: new controller

Intuitive user interface

Main Screen
Humidifier state
Humidity probe (or T, P, C)
Limit probe (H)
Nozzle icon
Scheduler icon

International Meeting

Adiabatic humidifiers > mc

New mc multizone: electrical characteristics

Power supply:

230V/1ph/50Hz

or

110V/1ph/60Hz

Input signals:

0...1V (default),0...10V, 2...10V, 0...20 mA, 4...20 mA, NTC

Modulation:

ON/OFF, proportional on external probes or external signal with limit.

Certifications:

CE, UL, GHOST

International Meeting

Adiabatic humidifiers > mc

New mc multizone: other new characteristics

Electrical Input/Output:
Alarm relay output
Aux digital output : atomizing / standby
Digital input for:
Air compressor
Water treatment
Flow switch

Fittings:

the cabinet for the NA market have American (non-metric) fittings

Certifications:

CE, UL, GHOST

Languages of the user interface: Italian, English, French, German, Spanish

Communications: MODBUS (standard), BACNET, LON, SNMP, TCP/IP

International Meeting

MM4

Adiabatic humidifiers > mc

New mc multizone for direct room

Direct room humidification and cooling

Easy to use
Modulating OR ON/OFF control
Mains OR demineralized water
Up to 60 l/h OR up to 230 l/h
H or T control, with Limit
Multizone
high capacity,
multi-room,
multizone in a room
High hygiene
Easy commissioning

International Meeting

Diapositiva 102
MM4

Graphic display, quick buttons, menu, multilanguages


Michele Martello; 10/09/2007

Adiabatic humidifiers > mc

New mc multizone for direct room

Installation constraints

International Meeting

MM5

Adiabatic humidifiers > mc

New mc multizone for AHU

humidification and cooling in AHU


Easy to use
Modulating OR ON/OFF control
Mains OR demineralized water
Up to 60 l/h OR up to 230 l/h
H or T control, with Limit
Multizone
high capacity,
multi-AHU,
High hygiene
MODBUS
Easy commissioning
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Adiabatic humidifiers > mc

New mc multizone for AHU

Installation constraints

International Meeting

Adiabatic humidifiers > mc

New mc multizone for AHU

Complete supporting/draining frame


Standard modules and complete draining frame made of stainless steel

International Meeting

Adiabatic humidifiers > mc

New mc multizone for AHU

Selection table
Tabella di caratterizzazione
Acqua normale
(acquedotto)
ON/OFF
modulation
Acqua agressiva
(demineralizzata)

Capacit
massima

60kg/h

Acqua normale
(acquedotto)
Continous
modulation
Acqua agressiva
(demineralizzata)

Acqua normale
(acquedotto)
ON/OFF
modulation
Acqua agressiva
(demineralizzata)

Capacit
massima

230kg/h

Acqua normale
(acquedotto)
Continous
modulation
Acqua agressiva
(demineralizzata)

Codice
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE

MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE
MASTER
SLAVE

Descrizione

MC060C1M00
MC060CDM00
MC060C1S00
MC060CDS00
MC060C1M01
MC060CDM01
MC060C1S01
MC060CDS01
MC060H1M00
MC060HDM00
MC060H1S00
MC060HDS00
MC060H1M01
MC060HDM01
MC060H1S01
MC060HDS01

CABINET MASTER ON-OFF 110V 60HZ 60LT/H NW


CABINET MASTER ON-OFF 230V 50/60HZ 60LT/H NW
CABINET SLAVE ON-OFF 110V 60HZ 60LT/H NW
CABINET SLAVE ON-OFF 230V 50/60HZ 60LT/H NW
CABINET MASTER ON-OFF 110V 60HZ 60LT/H AW
CABINET MASTER ON-OFF 230V 50/60HZ 60LT/H AW
CABINET SLAVE ON-OFF 110V 60HZ 60LT/H AW
CABINET SLAVE ON-OFF 230V 50/60HZ 60LT/H AW
CABINET MASTER MODULANTE 110V 60HZ 60LT/H NW
CABINET MASTER MODULANTE 230V 50/60HZ 60LT/H NW
CABINET SLAVE MODULANTE 110V 60HZ 60LT/H NW
CABINET SLAVE MODULANTE 230V 50/60HZ 60LT/H NW
CABINET MASTER MODULANTE 110V 60HZ 60LT/H AW
CABINET MASTER MODULANTE 230V 50/60HZ 60LT/H AW
CABINET SLAVE MODULANTE 110V 60HZ 60LT/H AW
CABINET SLAVE MODULANTE 230V 50/60HZ 60LT/H AW

MC230C1M00
MC230CDM00
MC230C1S00
MC230CDS00
MC230C1M01
MC230CDM01
MC230C1S01
MC230CDS01
MC230H1M00
MC230HDM00
MC230H1S00
MC230HDS00
MC230H1M01
MC230HDM01
MC230H1S01
MC230HDS01

CABINET MASTER ON-OFF 110V 60HZ 230LT/H NW


CABINET MASTER ON-OFF 230V 50/60HZ 230LT/H NW
CABINET SLAVE ON-OFF 110V 60HZ 230LT/H NW
CABINET SLAVE ON-OFF 230V 50/60HZ 230LT/H NW
CABINET MASTER ON-OFF 110V 60HZ 230LT/H AW
CABINET MASTER ON-OFF 230V 50/60HZ 230LT/H AW
CABINET SLAVE ON-OFF 110V 60HZ 230LT/H AW
CABINET SLAVE ON-OFF 230V 50/60HZ 230LT/H AW
CABINET MASTER MODULANTE 110V 60HZ 230LT/H NW
CABINET MASTER MODULANTE 230V 50/60HZ 230LT/H NW
CABINET SLAVE MODULANTE 110V 60HZ 230LT/H NW
CABINET SLAVE MODULANTE 230V 50/60HZ 230LT/H NW
CABINET MASTER MODULANTE 110V 60HZ 230LT/H AW
CABINET MASTER MODULANTE 230V 50/60HZ 230LT/H AW
CABINET SLAVE MODULANTE 110V 60HZ 230LT/H AW
CABINET SLAVE MODULANTE 230V 50/60HZ 230LT/H AW

International Meeting

Adiabatic humidifiers > mc

New mc multizone part numbers

International Meeting

Adiabatic humidifiers > mc

Which benefits do I get from mc?

Features

Benefits

intuitive user interface

High usability

Capacity up to 1380 kg/h with master


slaves, multi-zone capability

Suitable for large capacity and multi-zone


applications

pre-assembled manifolds for AHU


installation, water treatment system

Complete system

automatic drain and washing cycles,


optional UV sterilizer

Hygienically safe

MODBUS, BACNET, LON, SNMP, TCP/IP

High connectivity

automatic self-balancing of the air


pressure

Easy installation

Small droplets

Efficient humidification and cooling effect

International Meeting

Adiabatic humidifiers > mc

mc vs humiFog

humiFog

MC

No

Yes

Price

Medium high

Low-medium
Air compressor
(higher than humiFog if demi water and more
than 100kg/h)

Capacity

Up to 500kg/h (5000kg/h)

Up to 230kg/h

Modularity

Direct room: yes


AHU: custom-made rack

Direct room: yes


AHU: yes (manifold)

Maintenance

Very low

Depend on the water


Air compressor

Noise
(direct room)

Noiseless

Yes

Accuracy

High

Low

Water

Demineralised

Tap or demineralised

Compressed air

International Meeting

Adiabatic humidifiers > mc

New mc multizone: references

ITALY
BMW Italia - MILAN
Bologna Airport G. Marconi BOLOGNA
Dole (Banane) - ROMA
Dole (Banane) - MILAN
ST Microelectronics CATANIA
Bolzano Fair - BOLZANO
MION Tessuti, Cloth mill - PADUA
ITAM Tessuti, Cloth mill MILAN
ZORZI FRIGOTECNICA SRL - celle per mele - BOZEN
FERRARI COLD SRL - celle per mele - BOZEN
PANTEX Tessuti, Cloth mill - PRATO
BARILLA, pasta factory MENFI
Ospedale Cattinara, hospital Trieste (Guerrato)
BUITONI, pasta factory - AREZZO
VICTOR, tape factory - PADUA
COFIBOX, tape factory - COMO
BALLI, wool factory - PRATO
IBM, professional training centre - COMO
BOERINGER, pharmaceutical factory, VALDARNO
SAMP, AHU manufacture - MILAN
Regione Lombardia, regional council of Lombardy - MILAN
SGS, electronic component manufacture MILAN
SAN PAOLO, bank office headquarter - TURIN
TECHNIMONT, cloth mill
Banca di Credito Cooperativo, Nave bank office - BRESCIA
Banca di Credito Cooperativo, Gussago - bank office
TELECOM ITALIA, Via Galli - Public telephone service company - MILAN
TELECOM ITALIA, Via Giacosa - Public telephone service company - MILAN
TELECOM ITALIA, Via San Vincenzo - Public telephone service company GENOA

List of important MC system in hospitals


Portogruaro Hospital - VENICE
Trecenta Hospital - ROVIGO
S. Don di Piave Hospital - VENICE
Jesolo Hospital - VENICE
"St. Raffael Hospital " - MILAN
Istituto dei Tumori - Cancer hospital centre - MILAN
Casa di cura "Suore Misericordine" Nursing home - LECCO
TRAPANI Hospital
PARMA Hospital
Lugo Hospital - RAVENNA
Asiago Hospital - VICENZA

Europe, USA and ROW


Expo International Zaragoza2008 (SPAIN)
WFB Baird Poland Sp. z o.o. Bolkw (POLAND)
BERGER Sp. z o.o.
Czstochowa (POLAND)
ANECOOP Swarzdz (POLAND)
TRW POLSKA Czstochowa (POLAND)
SYDFANER POLSKA Potulice (POLAND)
KNOW HOWKrakw (POLAND)
Interasa - Textile industry (SPAIN)
Botegas navarro - Valdepeas Vine storage room (SPAIN)
Botegas coto - Vine storage room (SPAIN)
Bodegas baron de ley - Vine storage room (SPAIN)
Bodegas cune - Vine storage room (SPAIN)
Bodegas encerrito - Vine storage room - Requena/Valencia (SPAIN) Seagate Minneapolis MN (USA)
Coperativa de vino dealpera - Vine storage room Albacete (SPAIN)
SGS Thompson PARIS (FRANCE)
RENAULT, Guyancourt, research centre PARIS (FRANCE)
Procter & Gamble (BELGIUM)
ROCA CERAMICA, Leiria Ceramics (PORTUGAL)
Cutlers Garden Estate - LONDON(UK)
IKEA Group, SPARTAN, Trnava - Woodwork for IKEA Group - SLOVAKIA
PLANT GARDEN Huge green house for special plants - Taipei Taiwan
Allied Labs, Kansas City, MO (Concrete test curing) - USA
AMCC, San Diego, CA (Microchips) - USA
Amdahl, San Jose, CA (Microchips) - USA
Analog Devices, San Jose, CA (Microchips) - USA
Antigenics Biopharm (Animal labs) - USA
Applied Materials, Dallas, TX (Microchips) - USA
Blue Cross/Blue Shield, Detroit (Office) - USA
Boeing Aircraft, Seattle, WA (Paint Hangar) - USA
E-Systems, Dallas, TX (Aircraft hangar) - USA
Hewlett-Packard, San Jose, CA (Electronics / clean rooms) - USA
Intel, San Jose, CA (Microchips / clean rooms) - USA
LSI Logic, San Francisco, CA (Microchips) - USA
Lucent, IL (Electronics) - USA
Motorola, Phoenix, L.A. (Electronics) - USA
New York Times, NY (Printing) - USA
ReadRite, San Jose, CA (Disk drives) - USA
Signetics, San Jose, CA (Electronics) - USA
Universal Avionics, Phoenix, AZ (Defence) - USA
Volvo, VA (Paint) - USA
Washington Post, D.C. (Printing) - USA
Seifried Wines (New Zealand)
Peregrine Wines (New Zealand)
Mount Difficulty Wines (New Zealand)
Felton Road (New Zealand)
Carrick Winery (New Zealand)
Craggy Range Winery (New Zealand)

International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
humidisk
Sales & marketing

International Meeting

Adiabatic humidifiers > humiDisk

humiDisk

Powerful and
simple

Centrifugal humidifier for


cold rooms and storage
facilities

International Meeting

Adiabatic humidifiers > humiDisk

humiDisk

Ideal for cold rooms, storage


facilities and ripening rooms,
for products, such as wine,
fruit and vegetables but also
small printing facilities, small
textile industries or small
warehouses

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m2

Adiabatic humidifiers > humiDisk

humiDisk: working principle

Step 1
The motor makes the cone spin fast
The cone sucks the water so that it
will reach the atomizer disk
Step 2
The disk is spinning at high speed so
that the water quickly move toward
the impact frame and it is atomized in
billion of very small droplets
Step 3
The fan blows the air out through
the mist diffuser
The air is humidified and cooled

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Adiabatic humidifiers > humiDisk

humiDisk

HIGENICALLY SAFE!
Small water tank, 0.055 litre ONLY!
Water tank emptied at the end of every cycle, no
stagnant water
Washing procedure at the begin of every cycle
(humiDisk65 + CARELs control panel ONLY)

POWERFULL and SIMPLE!


Large atomisation capacity, up to 6.5kg/h
Operates with any kind of drinking water, even
with demineralised water
Antifreeze heater - on request - for working even
at -2C (humiDisk65 only)
Low power consumption: less than 35W / kg/h

International Meeting

Adiabatic humidifiers > humiDisk

New humiDisk

10

It completes the humiDisk range


with a small capacity model 1 kg/h !

Applications: small cold rooms, for


the conservation of products, such
as fruit and vegetables; small stores
and industrial environments.

International Meeting

Adiabatic humidifiers > humiDisk

New humiDisk

10

Small: 302 x 312 x 390 mm


Simple:
no electronic card
mechanical humidistat
Low price!

In addition, a 110V/60Hz version


has been developed for both the
6.5 kg/h and 1 kg/h models.

International Meeting

Adiabatic humidifiers > humiDisk

humiDisk: controllers

humiDisk65:
Microprocessor- based Carel control
unit that controls the humidity using a
humidity probe (not included).
ON/OFF modulation.
It can control one or two humiDisk65
in parallel (up to 13kg/h).

Wa
beg shing
inn
p
ing roce
of e dure
ver
a
y c t the
ycl
e!

humiDisk10:
humidistat, on/off modulation. It cans
be connected to up to 10 humidisk10
in parallel!
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Adiabatic humidifiers > humiDisk

humiDisk: part numbers

International Meeting

Adiabatic humidifiers > humiDisk

Which benefits do I get from humiDisk?

Features

Benefits

Washing cycle

Hygienically safe

Anti- freeze system

Suitable for coldrooms applications

Large atomization capacity

Suitable for coldrooms applications

Small dimensions

Easy to install

Electronic control panel

Complete system

International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
humisonic
Sales & marketing

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic

Powerful and
simple

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic

Ultrasonic humidifier for


room and duct applications.
Specific models are
designed for display cabinets
and fan coil

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Adiabatic humidifiers > humiSonic

humiSonic: models

Room

AHU / Duct

Max capacity

1-8 l/h modulating

Max capacity

2-18 l/h modulating

Water

Demineralized

Water

Demineralized

Display cabinet

Fan coil

Max capacity

1, 2 l/h on/off

Max capacity

0.5 l/h on/off

Water

Demineralized

Water

Demineralized

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic: working principle

An electronic circuit drives a piezoelectric resonator


(crystal)
The resonator vibrates at 1,65MHz
Water is atomised in billion of small droplets
The droplets evaporate humidifying and cooling the air

resonator

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic: working principle

Droplets Sauter diameter: 2-5 m


Requested water conductivity < 5 S/cm
(no lime scale deposit)

Electronic card power supply 48Vac


(supplied by the control panel)

Water pressure inlet : 0.5-6 bar


Water temperature inlet: 5-40 C

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic: control panel

Control panel - MASTER


HSE02MP230

Control panel, modulating, up to 2 kg/h,


master version

HSE06MP230

Control panel, modulating, up to 6 kg/h,


master version

HSE10MP230

Control panel, modulating, up to 10 kg/h,


master version

HSE18MP230

Control panel, modulating, up to 18 kg/h,


master version

HSE02SL230

Control panel, modulating, up to 2 kg/h,


slave version

HSE06SL230

Control panel, modulating, up to 6 kg/h,


slave version

HSE10SL230

Control panel, modulating, up to 10 kg/h,


slave version

HSE18SL230

Control panel, modulating, up to 18 kg/h,


slave version

HSE02CP230

Control panel, on/off, up to 2kg/h

Control panel - SLAVE

Controller
Transformer 48V
Contro, panel Display
cabinet & Fan coil

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic for room

Capacity: 1-2-3-4-5-8 l/h


On board fan to blow out the atomized
water into the room
ON/OFF or modulating (external
controller needed)
Stainless steel tank
Periodical self cleaning cycles (optional
drain valve)
Water level control (solenoid valve and
float switch)
Safety thermostat (to stops it if the
temperature exceeds)
Conductivity sensor (optional, to protect
the humidifier)
Master-slave capability.

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic for duct

Capacity: 1.2-2.4-3.6-4.8-6.0-7.28.4-9.6-14-18 l/h


ON/OFF or modulating (external
controller needed)
Stainless steel tank
Periodical self cleaning cycles (optional
drain valve)
Water level control (solenoid valve
and float switch)
Safety thermostat (to stops it if the
temperature exceeds)
Conductivity sensor (optional, to
protect the humidifier)
Master-slave capability.

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic for display cabinet

Capacity: 1-2 l/h


On board fan to blow out the atomized
water
ON/OFF (external controller needed)
Stainless steel tank
Water level control (solenoid valve and
float switch)
Safety thermostat (to stops it if the
temperature exceeds)

International Meeting

Adiabatic humidifiers > humiSonic

humiSonic for fan coil

Capacity: 0.5 l/h


SMALL DIMENSIONS
ON/OFF (external controller needed)
Stainless steel tank
Water level control (solenoid valve and
float switch)
Safety thermostat (to stops it if the
temperature exceeds)

International Meeting

Humidification for life

Vision and goals


The humidification market
Humidification systems
Adiabatic humidifiers
WTS
Sales & marketing

International Meeting

Adiabatic humidifiers > WTS

WTS: water treatment system

Brochure

Technical brochure

International Meeting

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