Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Before installing and starting up this machine, please read these instructions carefully.
Machine No. _____________________________
Circuit diagram No. _______________________
CONTENTS
1.
1.1
1.2
1.3
1.4
.
.
.
.
2
2
2
2
1.5
1.6
Machine drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Coupling drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.3 Aligning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
3
3
3
3
1.7
1.8
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9
Starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.1 Insulation resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9.2 Operating speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
5
1.10
Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.13
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.1 Bearing types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.2 Permanently-lubricated bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.3 Regreasable bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.4 Assembling the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.13.5 Dismantling the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.13.6 Monitoring the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.14
7
7
7
1.15
7
7
7
2.
3.
Circuit diagram with voltage regulators "COSIMAT C" and "COSIMAT N" . . . . . . . . 10-11
Note: detailed information on the regulator and circuit diagrams is given in the
description and adjusting instructions for "COSIMAT C" and "COSIMAT N".
4.
Spare part drawings and spare part lists DSG 29...99, B20/B14, B16/B5, B16 . . . 12-16
.
.
.
.
.
.
.
.
.
.
.
.
The relevant machine documents for each order must be entered on the title page of the operating instructions.
1.2 Transport
During transit and storage, the machine must not be supported
on the terminal box or air entry hood, or exposed to any
sources of damage.
Store preferably at a constant temperature in a dry, well-ventilated room where the machine will be protected against
sudden impact.
If transported over long distances, it is advisable to protect
the machine against the effects of the weather by sealing it in
a plastic cover together with a quantity of desiccant (moisture
indicator), so that it remains dust-free and air-tight.
Important:
Pull the protective lacquer coating off the end of the shaft and
the flange, or remove it with solvent. Never clean it off with
emery cloth. Comply with the relevant regulations on environmental protection and safety.
It is vital that all the feet are fully in contact. Uneven undersurfaces cause stresses in the bearings and must be compensated
for by attaching sheet metal strips. Once the machine is
aligned correctly, secure it with dowel pins.
Important:
Belts that are tensioned too tightly can put
the bearings at risk. For this reason, establish the correct belt tension with the belt
manufacturer or the plant that supplied the
machine, and have checks carried out on site.
Guide values
Shaft center displacement
Shaft tilt
Coupling gap
Do not drop below the following specific insulation resistance values (at 25C) on windings that
have been in operation for lengthy periods:
1.12 Maintenance
1)
Regreasing
52
62
74
86
99
100
150
350
350
450
30
40
70
70
80
Shell Alvania
G3
SKF/Alfalub
LGMT 3
Esso Unirex
N3
Mobil Mobilgrease
532
Texaco (DEA)
EP 3
f3=0.7...0.9
f3=0.4...0.7
f3=0.1...0.4
f1=0.7...0.9
f1=0.4...0.7
f2=0.7...0.9
f2=0.4...0.7
f2=0.1...0.4
If the permitted coolant temperature is exceeded by app. 15C, the relubricating interval
must be halved.
Relubricating quantity
A- and B-side bearings must each be regreased with the
amount of grease stated.
After about three regreasing operations, remove expelled
grease.
After about five regreasing operations, keep applying more
grease until fresh grease is visible at the outlets. Then run the
machine if possible at half speed for one hour and then at the
nominal speed. Check the temperature of the bearings and
compare with those temperatures obtained before regreasing.
Recommendation:
Always regrease the bearings with the same selected brand
of grease.
1.13.4 Assembling the bearings
Bearings must only be renewed by a qualified
person working in a dust-free environment, on
a clean surface and using clean tools. The grease
and bearings must be kept free of impurities, otherwise they
will wear out faster and possibly even fail. The bearing
components must be arranged as shown in the illustration (see
spare part drawing). The grease regulating disk should be
rigidly attached to the shaft.
When changing bearings, install type-approved bearings
only, and maintain the correct amount of bearing play (usually
"C3").
Do not remove new bearings from their packs until just before
they are installed. Do not wash the bearings, as the anti-corrosion agent applied to them is intended to mix with the similar
agent in the anti-friction bearing grease. Clean the old grease
off the parts of the bearing that are to be re-installed.
When fitting the bearing, heat it to about 80 - 100C in an
oilbath, oven or by an inductive method. Make absolutely sure that it is located centrally and remains
in positive contact with the shaft shoulder.
The inner and outer bearing covers must each be filled with
grease to 2/3 of their full capacity.
Recommendation:
Monitor the bearings by measuring transmitted noise and
vibration at regular intervals, and compare the readings with
those taken on previous occasions.
These are wet filters and are supplied dry. Before starting up,
apply a thin film of oil or "Viscinol" to the filter plates. Dirty
wire mesh filters should be cleaned using compressed air or
suitable washing agents (soda or "Purinol") and wetted again
when dry.
1.15 Drying out the machine
If the insulation value between the winding and the core or
between windings is less than that stated in Item 1.9.1, the
machine needs drying.
1.15.1 Drying out with integral ventilation system
In many cases it can be dried suitably using its own ventilation
system, but it should not be live while this is being carried out.
On the "COSIMAT C", the plugs should be disconnected at
terminals UH1 and WH1. On the "COSIMAT N" voltage
regulator, the connections UH1-UH1 and WH1-WH1 must
be opened. If no improvement in the insulation resistance is
registered after a running period of app. two hours, the
alternator must be dried out by shorting.
1.15.2 Drying out by short-circuiting
a) Short the main terminals U, V and W via a current
transformer and current meter (for app. 1.2 x nominal
current) while the machine is at a standstill.
Cause
Remedy
2. Nominal voltage does not respond to ad- 2.1 Setpoint potentiometer is defective.
justment at R1.
Check voltage setpoint potentiometer at terminal s/t for signs of interruption. Rectify
the interruption.
5. Alternator does not respond to excitation. 5.1 Input speed too low. Less than 50 % of
nominal speed.
Check the speed regulator of the drive motor. Check the power transmission to the alternator.
Check whether the external connections on terminals I1, K1 UH1 and WH1 are in place.
On the "COSIMAT N", check the bridges
also.
Cause
Remedy
Check the speed regulator on the drive motor. Rectify the fault.
Fault at alternator
Please contact our Service Department if you have any problems. Our experienced specialists
will be glad to help you. If possible, inform us of your findings by telefax or telephone.
3. Circuit diagrams
U1
W2
V1
W1
C1
V2
U2
*R1
*T6
Stator
G1
Rotor
s
t
U 500
U 250
W
l
k
I1
G2
G1
V3 V1
R3
R4
R1
S1
R7
R6
COSIMAT C
3.1 Circuit diagram for DSG 29 and 36 with "COSIMAT C" voltage regulator (No. Z 2811.001)
K1
UH1
UH2/VH1
WH1
WH2 U1
G2
G3
Stator
H1
H2
*E
T1
Wicklung
winding
*U4
T2
G1 Hauptmaschine
main machine
G2 Erregermaschine
exciter machine
G3 Hilfswicklung
auxiliary winding
V1 rot.Gleichrichter
rotating rectifiers
V3 berspannungsableiter
over-voltage suppressor
*T6 Statikwandler
droop transformer
U1 Spannungsregler / A.V.R.
R3 >f-Einstellung />f-adjust.
R4 Spannung Sollwert
voltage adjustment
R1 Anpassung / gain
S1 Stabilitt / stability
R7 Statik % / droop %
R6 I-Messung / I-sensing
*R1 Sollwerteinsteller
voltage setting rheostat
C1 Entstrkondensatoren
interference capacitors
*E Stillstandsheizung
anti condensation heater
Kaltleiter f.Temp.-berwachg.
PTC for temperat.monitoring
*U4 Temp.-Auslsegert(extern)
over temp.relay(extern)
*= nur auf Bestellung
only upon order
*R1
C1
*T6
Stator
G1
Rotor
Stator
G2
G1
V3 V1
10
R3
R4
R1
S1
R7
R6
K1
UH1
UH2/VH1
WH1
WH2 U1
G3
*E
Wicklung
winding
G2
s
t
U 500
U 250
W
l
k
I1
COSIMAT C
3.2 Circuit diagram for DSG 43 with "COSIMAT C" voltage regulator (No. Z 2811.003)
H1
H2
T1
*U4
T2
G1 Hauptmaschine
main machine
G2 Erregermaschine
exciter machine
G3 Hilfswicklung
auxiliary winding
V1 rot.Gleichrichter
rotating rectifiers
V3 berspannungsableiter
over-voltage suppressor
*T6 Statikwandler
droop transformer
U1 Spannungsregler / A.V.R.
R3 >f-Einstellung />f-adjust.
R4 Spannung Sollwert
voltage adjustment
R1 Anpassung / gain
S1 Stabilitt / stability
R7 Statik % / droop %
R6 I-Messung / I-sensing
*R1 Sollwerteinsteller
voltage setting rheostat
C1 Entstrkondensatoren
interference capacitors
*E Stillstandsheizung
anti condensation heater
Kaltleiter f.Temp.-berwachg.
PTC for temperat.monitoring
*U4 Temp.-Auslsegert(extern)
over temp.relay(extern)
*= nur auf Bestellung
only upon order
3.3 Circuit diagram for DSG 43...99 with "COSIMAT N" voltage regulator (No. Z 2817.001)
R1
250-500V
C1
s
t
U
U
W
l
k
I1
I1'
K1'
K1
T6
G1
Stator
R2
G2
F1
Rotor
Stator
G1
V3 V1
G3
*E
Wicklung
winding
G2
11 12i 12k
21 22i 22k
H1
H2
T1
T2
*U4
U/F
90-250V
R3
R4
R1
S1
R7
UH1 R6
UH1'
UH2
n
VH1
WH1 M/m
WH1'
N
WH2 U1
COSIMAT N
G1 Hauptmaschine
main machine
G2 Erregermaschine
exciter machine
G3 Hilfswicklung
auxiliary winding
V1 rot.Gleichrichter
rotating rectifiers
V3 berspannungsableiter
over-voltage suppressor
T6 Statikwandler
droop transformer
U1 Spannungsregler / A.V.R.
R3 >f-Einstellung />f-adjust.
R4 Spannung Sollwert
voltage adjustment
R1 Anpassung / gain
S1 Stabilitt / stability
R7 Statik % / droop %
R6 I-Messung / I-sensing
R1 Sollwerteinsteller
voltage setting rheostat
R2 Vorwid.(nur bei Bedarf)
series resistor(if requd.)
C1 Entstrkondensatoren
interference capacitors
*E Stillstandsheizung
anti condensation heater
Kaltleiter f.Temp.-berwachg.
PTC for temperat.monitoring
*U4 Temp.-Auslsegert(extern)
over temp.relay(extern)
F1 Schutzschalter
protective switch
*= nur auf Bestellung
only upon order
11
01.21
01.23
01.01
01.07
01.05
01.07
01.05
01.02
01.25
01.03
01.22
01.03
01.06
01.17
01.16
01.15
01.14
Nachschmierung
Relubricated
04.01
02.02
01.04
02.01
01.13
01.12
01.11
01.10
01.06
Dauergeschmiert
Permanently lubricated
03.01
05.01
05.02
02.03
01.09
02.04
02.05
02.06
05.03
04.02
Assembly
A-side inside bearing cover
A-side bearing
A-side retaining ring
Air guide nozzle
B-side bearing
B-side retaining ring
Coil springs
Quantity
1
1
1
1
1
1
12
01.09
01.10
01.11
01.12
01.13
01.14
01.15
01.16
01.17
01.21
01.22
01.23
01.24
01.25
1
1
1
1
*
1
*
*
1
1
1
1
1
1
Item 02
02.01
02.02
02.03
02.04
02.05
02.06
Rotor
Rotor complete/balanced
Fan (note direction of rotation)
Exciter rotor, wound
Rotor rectifier, complete
Varistor
Spacer pins, per alternator
Item 03 Stator
03.01
Stator, complete, with feet
1
2
Item 05
05.01
05.02
05.03
1
1
1
12
Quantity
1
1
1
1
1
2+3
01.02
01.22
01.03
01.03
01.17
01.16
01.15
01.14
Nachschmierung
Relubricated
02.02
01.01
02.01
01.13
01.12
01.11
01.10
Dauergeschmiert
Permanently lubricated
03.01
05.01
01.04
05.02
01.06
02.03
01.07
02.04
02.05
01.05
02.06
01.08
05.03
01.09
Assembly
Air guide nozzle
B-side bearing
B-side retaining ring
Flange (B16)
Coupling hub (complete on rotor)
Coupling plates (SAE)
Thrust ring
Retaining screws
Protective grille
Terminal box
Terminal box lid
Terminals
Auxiliary terminals
Voltage regulator
Auxiliary electr. modules
Droop transformer
Suppression kit (capacitors)
Inside bearing cover B-side
Grease regulating disc B-side
Outside bearing cover B-side
Quantity
1
1
1
1
1
*
1
*
1
1
1
1
*
1
*
*
1
1
1
1
Item 02
02.01
02.02
02.03
02.04
02.05
02.06
Rotor
Rotor complete/balanced
Fan (note direction of rotation)
Exciter rotor, wound
Rotor rectifier, complete
Varistor
Spacer pins, per alternator
Quantity
1
1
1
1
1
2+3
Item 03 Stator
03.01
Stator, complete, with feet
Item 05
05.01
05.02
05.03
1
1
1
13
01.23
01.01
01.21
01.02
01.05
01.25
01.22
01.18
01.17
01.03
01.12
01.07
01.06
01.11
01.10
01.20
02.02
01.04
02.01
01.19
03.01
01.16
05.02
05.01
04.01
01.15
01.14
01.13
02.03
01.09
02.06
02.05
02.04
05.04
05.04a
05.05
04.02
Assembly
A-side inside bearing cover
A-side bearing
A-side retaining ring
Air guide nozzle
B-side bearing
B-side retaining ring
Coil springs
Quantity
1
1
1
1
1
*
12
01.09
01.10
01.11
01.12
01.13
01.14
01.15
01.16
01.17
01.18
01.19
01.20
01.21
01.22
01.23
01.24
01.25
1
1
1
1
*
1
*
*
1
*
1
1
1
1
1
1
1
Item 02
02.01
02.02
02.03
02.04
02.05
02.06
Rotor
Rotor complete/balanced
Fan (note direction of rotation)
Exciter rotor, wound
Rotor rectifier, complete
Varistor
Rectifier plate
Item 03 Stator
03.01
Stator, complete, with feet
1
2
Item 05
05.01
05.02
05.04.
05.04.a
05.05
1
1
1
1
1
14
Quantity
1
1
1
1
1
1
01.21
01.02
01.22
01.18
01.17
02.02
01.01
02.01
03.01
01.12
01.03
01.11
01.10
01.20
01.19
01.16
05.02
05.01
01.04
01.15
01.14
01.13
01.06
02.03
01.07
02.06
01.08
02.05
01.08a
02.04
01.05
05.04
05.04a
05.05
01.09
Assembly
Air guide nozzle
B-side bearing
B-side retaining ring
Flange (B16)
Coupling hub (complete on rotor)
Coupling plates (SAE)
Thrust ring
Retaining screws
clamb sleeve
Protective grille
Terminal box
Terminal box lid
Terminals
Auxiliary terminals
Voltage regulator
Auxiliary electr. modules
Droop transformer
Suppression kit (capacitors)
Differetial protection transformers
Connection joint
Cable gland plate
Inside bearing cover B-side
Grease regulating disc B-side
Outside bearing cover B-side
Quantity
1
1
1
1
1
*
1
*
*
1
1
1
1
*
1
*
*
1
*
1
1
1
1
1
Item 02
02.01
02.02
02.03
02.04
02.05
02.06
Rotor
Rotor complete/balanced
Fan (note direction of rotation)
Exciter rotor, wound
Rotor rectifier, complete
Varistor
Rectifier plate
Quantity
1
1
1
1
1
1
Item 03 Stator
03.01
Stator, complete, with feet
Item 05
05.01
05.02
05.04.
05.04.a
05.05
1
1
1
1
1
15
01.21
01.21
01.22
01.02
01.24
01.23
01.24
01.02
01.03
01.22
01.02a
01.18
01.03
01.17
01.12
Rollenlager
Roller bearing
01.11
01.10
Kugellager
Ball bearing
01.20
01.19
02.02
01.01
02.01
03.01
05.02
05.06
01.04
01.16
05.01
01.15
01.14
01.13
01.05
01.06
02.03
02.06
02.05
02.04
05.04
05.04a
05.05
01.09
Assembly
Air guide nozzle
B-side bearing
Roller bearing internal ring
B-side retaining ring
Fan housing
Cover / splitted
Flange shaft (B 16)
Protective grille
Terminal box
Terminal box lid
Terminals
Auxiliary terminals
Voltage regulator
Auxiliary electr. modules
Droop transformer
Suppression kit (capacitors)
Differetial protection transformers
Connection joint
Cable gland plate
Inside bearing cover B-side
Grease regulating disc B-side
Outside bearing cover B-side
Bearing cover bolts
Quantity
1
1
1
1
1
1
1
1
1
1
1
*
1
*
*
1
*
1
1
1
1
1
4
Item 02
02.01
02.02
02.03
02.04
02.05
02.06
Rotor
Rotor complete/balanced
Fan (note direction of rotation)
Exciter rotor, wound
Rotor rectifier, complete
Varistor
Rectifier plate
Item 03 Stator
03.01
Stator, complete, with feet
Item 05
05.01
05.02
05.04.
05.04.a
05.05
05.06
1
1
1
1
1
8
16
Quantity
1
1
1
1
1
1
Sales:
AvK Deutschland GmbH & Co. KG
Dreieich branch
Benzstrae 47-49
63303 Dreieich (Germany)
Phone +49 (0) 61 03/50 39-0
Fax +49 (0) 61 03/50 39-40
e-mail: infoavkdr@newage-avkseg.com
http://www.newage-avkseg.com