Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Sensors
Sensors
Analyzers
Four broad categories of
Actuators
automation
Drives
Sensors
Analyzers
Four broad categories of
Actuators
automation
Drives
Introduction
A sensor is an instrument that responds to a specific
physical stimulus and produces a measurable
corresponding electrical signal.
A
sensor
can
be
mechanical,
electromechanical, magnetic or optical.
electrical,
Sensors
Transducers
A transducer is a device that converts one type of physical
quantity (eg. To, force, velocity, flow rate) into another type
(commonly electrical voltage).
The reason for making the conversion is that the converted
signal can be used or evaluated more conveniently.
Transducers are often called sensors when they are used to
measure the value of a physical quality.
Transducers
Transducers are used to measure the continuous analog signals by converting the
variable (such as T, flow rate, force, etc) into a more conventional electrical
signal (such as voltage or current).
Analog Transducers
Analog transducers produce a continuous analog signal such as electrical voltage.
The signal can be interpreted as the value of the measured variable.
Digital Transducers
Digital transducers are measuring devices that produce a digital output signal.
The digital signal may be in the form of a set of parallel status bits or a series of
pulses that can be counted.
Sensors
Sensors convey information from the manufacturing
process equipment, the piece part being
manufactured, and from the human operator, if any.
Sensors may be classified as either contact or noncontact. They may be further classified as internal or
external and as passive or active.
Contact Sensors
A limit switch is a contact sensor. This limit switch permits the robot to
sense whether an object is present or missing.
Force, pressure, temperature and tactile sensors all respond to contact.
They all send their signals to the controller for processing.
Non-Contact Sensors
Pressure charges, To charges and electromagnetic charges can all be
sensed by non-contact methods. They usually react to a change in a
magnetic field or light pattern.
Another non-contact sensor is the television camera mounted on the end
of the manipulator. It can see the presence of parts and compare them to
what is in the memory of the computer and then pick up the right part
and move it to a preprogrammed location.
Manual Switches
Electric lamp switches is a sensor. The switch is the
link between the lamp and the person who desires
the lamp to be turned on and off.
The automation system is linked to the operator, who
may desire to turn the system on or off or make
adjustments to the automated cycle.
b) Limit Switches
Like manual switches, limit switches are actuated mechanically, but limit switches
are automatic inputs from the manufacturing process, the material, or the
automated system itself, without intervention by the operator.
Robot systems employ limit switches. Limit switches can be used to limit the travel
of a robot arm on any of its axes of motion. When the limit is reached, a circuit is
opened (or closed) that removes power from the axis of motion either directly or
via the robot controller.
Limit switches are designed to be turned on and off by an object contacting a lever
or roller that operates the switch. Some low and medium technology robots use
this type of sensor.
Limit switch is a contact sensor. Touch, force, pressure, To and tactile sensors all
respond to contact.
The function of robot sensors may be divided into two principal categories:
Internal state
External state
Internal state sensors deals with the detection of variables such as arm joint position, which
are used for robot control.
Internal sensors controlling position and velocity of the various joints. These sensors form
a feedback control loop with the robot controller. Typical sensors used to control the
position of the robot arm include potentiometers and optical encoder.
External state sensors to coordinate the operation of the robot with other equipment.
Includes tactile sensors, force sensors, proximity sensors, machine vision and optical sensors.
External sensing mechanisms allows a robot to interact with its environment in a flexible
manner. It deals with the detection of variables such as range, proximity and touch.
SENSING CAPABILITY
Once a robot has grip pressure sense capability, the next step is to add some
sort of presence-sensing mechanism, usually a photoelectric cell.
A natural place to mount such a sensor is again on the gripper, to detect that an
object is ready to be picked up, but this is no means the only possible mounting
place.
Photoelectric sensors are the most popular devices for presence sensing.
Infrared devices have the advantage of not reading ambient light as a false
signal.
Radio frequency devices are also a possibility, but these systems must be tuned
to trigger at the right time for the right object.
Radio frequency devices are affected by the size and conductivity of the object
to be sensed, and large variations in objects encountered can cause problem.
D. Robot Vision
Tactile Sensing
Robot fingers that can actually feel the difference between
various texture and surface shapes.
f.
Voice Communication
Introduction
Recent advances in microdevice technology, microfabrication, chemical
Introduction
Typically sensors are used to measure variables such as:
Position, velocity, acceleration
Force, torque, strain, pressure
Temperature, humidity
Flow rate
O2, N2
Sensing Principles
Range Sensors
Proximity Sensors
Tactile Sensors
Ripeness Sensor for Fruit
Sensors for Robot Guidance
Proximity Sensors
Photosensing Type
Pneumatic Type
Tactile Sensors
Touch Sensor
Pressure Sensor
Slip Sensor
Range Sensors
Ultrasonic Sensor
Position-Sensitive Device
Range Sensors
Are used to locate objects near a work station
to control manipulator. One type of range
sensors is called laser interfero-metric gage. It
is very expensive and is sensitive to humidity,
To and vibration.
Another ranging system is the television
camera.
1.0
Are used to locate objects near a work station to control manipulator. One type of range
sensors is called laser interfero-metric gage. It is very expensive and is sensitive to
humidity, To and vibration
Another ranging system is the television camera.
Lasers
Lasers are concentrated, amplified beams of collimated light. They are capable of delivering
over a distance a large amount of energy into a tiny spot and thus have obvious industrial
applications.
The precision available from laser systems for providing very narrow, concentrated beams
of light. The presence or absence of a continuous beam then can be used as logic input to
an automated control system.
Such precision also makes the laser a great tool for dimensional measurement.
Range Sensors
Lasers
Lasers are concentrated, amplified beams of collimated light.
They are capable of delivering over a distance a large amount
of energy into a tiny spot and thus have obvious industrial
applications.
The precision available from laser systems for providing very
narrow, concentrated beams of light. The presence or
absence of a continuous beam then can be used as logic input
to an automated control system.
Such precision also makes the laser a great tool for
dimensional measurement.
Infrared Sensors
Infrared sensors respond to radiation in the
range of wavelengths just beyond the visible
spectrum at the red end.
Hot objects emit infrared radiation, and thus
infrared sensors are useful for locating heat
sources in a process.
1.1
An ultrasonic wave is an elastic wave whose frequency is too high for the human ear to
detect. It propagates through air. liquid. and solid media. For measuring phenomena. it is
used in a fish detector, thickness meter, acoustic emission meter, flow meter, range finder,
and physical examination.
Ultrasonic Sensor
In the field of robotics, the ultrasonic wave is used to measure the distance from the robot
to the object. Figure below shows this measuring method in air. An ultrasonic pulse is
transmitted toward the object from an ultrasonic transducer, and the reflected wave from
the object is detected by another transducer. The distance to the object is calculated from
the time of flight, that is, the propagation time of the ultrasonic pulse.
Piezoelectric material is usually applied for use in the transducer. Such a transducer can be
applied, in general, as both an electroacoustic and an acousticelectro transducer.
Therefore a single transducer can be used as both a transmitter and a receiver. The
piezoelectric transducer has a resonant characteristic that has the effect of increasing both
the signal-to-noise ratio and the gain.
Proximity Sensors
Photosensing Type
Pneumatic Type
Proximity Sensors
Give the robot the senses of touch and sight.
A proximity sensor can send out signals indicating the
proximity of the part being processed.
The inductive proximity sensor is based on an LC oscillator
circuit (LC = inductive capacitive).
The oscillator sets up a frequency that is turned off when a
metallic object comes near it. The metallic object charges the
inductance of the circuit and the frequency.
The RC circuit (RC = resistive capacitive) has its frequency changed by the
closeness (proximity) of the object being sensed. An advantage of RC sensor is its
ability to detect metallic and non-metallic objects.
Pulsed infrared photoelectric controls are used in industrial robotics for presence
sensing of any type of object.
2.1.1
Photointerrupter
2.2
Pneumatic Type
Touch sensors
Stress sensors
Touch sensors respond only to touch.
Stress sensors produce a signal that varies with the magnitude of the
contact made between the object and the sensor.
The simplest touch sensor is the microswitch, which is turned on or off by
the presence of an object.
The stress gage is a good example of a stress sensor.
Tactile Sensors
Photoelectric Sensors
Sensors that are sensitive to light radiation: photoelectric sensors.
Two basic approaches for employing photoelectrics are in use:
The first approach merely uses a photocell to detect the presence of light
radiating naturally from some object in the process.
E.g.: Use of photocells to turn on lighting systems automatically at dusk and
to turn them back off again at dawn.
The second approach to photoelectrics employs a beam of light emitted by an
artificial light source.
4.0
4.2
Sonic Sensor
4.3
Gas Sensor
Fiber Optics
Fiber optic light tubes are flexible pipes of glass or plastic that
can be used to bend light beams around corners.
When bundles of fibers are used together, whole images can
be transmitted.
Fiber optics are so efficient that it becomes worthwhile for
the telephone industry to convert communications circuits
from electrical signals to modulated light signals for
transmission via fiber optics and subsequent reconversion at
the receiving end.
Acceleration Measurement
Piezoelectric Acceleration Sensor
Strain-Gauge Acceleration Sensor
Inclination Measurement
Photoelectric Inclination Sensor
Electroytic-Liquid-Type Inclination Sensor
Azimuth Measurement
Gyroscope
Geomagnetic Sensor
Sensors for detecting position, angle velocity, and acceleration are the
typical internal sensing devices for a robot; moreover, sensors for
detection of the robots own position are used on an autonomous land
vehicle in the field.
Microswitch
Photoelectric Sensor
1.1. Microswitch
The microswitch is widely used for a limit switch, is designed
to open and close a circuit when a push button is depressed
or released by a lever. The contact is made or broken
suddenly, regardless of the operating speed of the lever, by a
snap-action mechanism. Very little force is required for
depressing a push button. For these reasons, microswitches
are used in a wide range of sensor systems.
1.2
Photoelectric Sensor
B. Photoelectric Sensor
i)
Through-beam type
Diagram
In a through-beam type, the transmitter and the receiver are mounted in
separate enclosures and are positioned facing each other. This system
allows the detection of any object that breaks the light beam, including
opaque and reflective objects. It is suitable for long-range detection up
to ~30 m, although an accurate setup alignment of the optical axis is
essential, and for detection for which high accuracy is required. A sensor
with the transmitter and the receiver built into the same enclosure is
also available, although its detecting range is much shorter.
ii)
Range Sensors
Proximity Sensors
Tactile Sensors
Ripeness Sensor for Fruit
Sensors for Robot Guidance
Proximity Sensors
Photosensing Type
Pneumatic Type
Tactile Sensors
Touch Sensor
Pressure Sensor
Slip Sensor
Range Sensors
Ultrasonic Sensor
Position-Sensitive Device
Range Sensors
Are used to locate objects near a work station
to control manipulator. One type of range
sensors is called laser interfero-metric gage. It
is very expensive and is sensitive to humidity,
To and vibration.
Another ranging system is the television
camera.
1.0
Are used to locate objects near a work station to control manipulator. One type of range
sensors is called laser interfero-metric gage. It is very expensive and is sensitive to
humidity, To and vibration
Another ranging system is the television camera.
Lasers
Lasers are concentrated, amplified beams of collimated light. They are capable of delivering
over a distance a large amount of energy into a tiny spot and thus have obvious industrial
applications.
The precision available from laser systems for providing very narrow, concentrated beams
of light. The presence or absence of a continuous beam then can be used as logic input to
an automated control system.
Such precision also makes the laser a great tool for dimensional measurement.
Range Sensors
Lasers
Lasers are concentrated, amplified beams of collimated light.
They are capable of delivering over a distance a large amount
of energy into a tiny spot and thus have obvious industrial
applications.
The precision available from laser systems for providing very
narrow, concentrated beams of light. The presence or
absence of a continuous beam then can be used as logic input
to an automated control system.
Such precision also makes the laser a great tool for
dimensional measurement.
Infrared Sensors
Infrared sensors respond to radiation in the
range of wavelengths just beyond the visible
spectrum at the red end.
Hot objects emit infrared radiation, and thus
infrared sensors are useful for locating heat
sources in a process.
1.1
An ultrasonic wave is an elastic wave whose frequency is too high for the human ear to
detect. It propagates through air. liquid. and solid media. For measuring phenomena. it is
used in a fish detector, thickness meter, acoustic emission meter, flow meter, range finder,
and physical examination.
Ultrasonic Sensor
In the field of robotics, the ultrasonic wave is used to measure the distance from the robot
to the object. Figure below shows this measuring method in air. An ultrasonic pulse is
transmitted toward the object from an ultrasonic transducer, and the reflected wave from
the object is detected by another transducer. The distance to the object is calculated from
the time of flight, that is, the propagation time of the ultrasonic pulse.
Piezoelectric material is usually applied for use in the transducer. Such a transducer can be
applied, in general, as both an electroacoustic and an acousticelectro transducer.
Therefore a single transducer can be used as both a transmitter and a receiver. The
piezoelectric transducer has a resonant characteristic that has the effect of increasing both
the signal-to-noise ratio and the gain.
Proximity Sensors
Photosensing Type
Pneumatic Type
Proximity Sensors
Give the robot the senses of touch and sight.
A proximity sensor can send out signals indicating the
proximity of the part being processed.
The inductive proximity sensor is based on an LC oscillator
circuit (LC = inductive capacitive).
The oscillator sets up a frequency that is turned off when a
metallic object comes near it. The metallic object charges the
inductance of the circuit and the frequency.
The RC circuit (RC = resistive capacitive) has its frequency changed by the
closeness (proximity) of the object being sensed. An advantage of RC sensor is its
ability to detect metallic and non-metallic objects.
Pulsed infrared photoelectric controls are used in industrial robotics for presence
sensing of any type of object.
2.1.1
Photointerrupter
2.2
Pneumatic Type
Touch sensors
Stress sensors
Touch sensors respond only to touch.
Stress sensors produce a signal that varies with the magnitude of the
contact made between the object and the sensor.
The simplest touch sensor is the microswitch, which is turned on or off by
the presence of an object.
The stress gage is a good example of a stress sensor.
Tactile Sensors
Photoelectric Sensors
Sensors that are sensitive to light radiation: photoelectric sensors.
Two basic approaches for employing photoelectrics are in use:
The first approach merely uses a photocell to detect the presence of light
radiating naturally from some object in the process.
E.g.: Use of photocells to turn on lighting systems automatically at dusk and
to turn them back off again at dawn.
The second approach to photoelectrics employs a beam of light emitted by an
artificial light source.
4.0
4.2
Sonic Sensor
4.3
Gas Sensor
Fiber Optics
Fiber optic light tubes are flexible pipes of glass or plastic that
can be used to bend light beams around corners.
When bundles of fibers are used together, whole images can
be transmitted.
Fiber optics are so efficient that it becomes worthwhile for
the telephone industry to convert communications circuits
from electrical signals to modulated light signals for
transmission via fiber optics and subsequent reconversion at
the receiving end.
Acceleration Measurement
Piezoelectric Acceleration Sensor
Strain-Gauge Acceleration Sensor
Inclination Measurement
Photoelectric Inclination Sensor
Electroytic-Liquid-Type Inclination Sensor
Azimuth Measurement
Gyroscope
Geomagnetic Sensor
Sensors for detecting position, angle velocity, and acceleration are the
typical internal sensing devices for a robot; moreover, sensors for
detection of the robots own position are used on an autonomous land
vehicle in the field.
Microswitch
Photoelectric Sensor
1.1. Microswitch
The microswitch is widely used for a limit switch, is designed
to open and close a circuit when a push button is depressed
or released by a lever. The contact is made or broken
suddenly, regardless of the operating speed of the lever, by a
snap-action mechanism. Very little force is required for
depressing a push button. For these reasons, microswitches
are used in a wide range of sensor systems.
1.2
Photoelectric Sensor
B. Photoelectric Sensor
i)
Through-beam type
Diagram
In a through-beam type, the transmitter and the receiver are mounted in
separate enclosures and are positioned facing each other. This system
allows the detection of any object that breaks the light beam, including
opaque and reflective objects. It is suitable for long-range detection up
to ~30 m, although an accurate setup alignment of the optical axis is
essential, and for detection for which high accuracy is required. A sensor
with the transmitter and the receiver built into the same enclosure is
also available, although its detecting range is much shorter.
ii)
i)
Potentiometer
eo = eRm/Rp
i)
Figure shows the contact constructions between a wiper and a resistance element,
and the resolutions of wirewound-type and conductive-plastic-type elements.
Potentiometer
Ii)
The encoder is a sensor that produces digital output and is classified as a linear
encoder for linear displacement and a rotary encoder for angular displacement.
Encoder
Ii)
Encoder
The amount of light passing through the slits from the light-emitting
element is changed and synchronized with the revolution of the disk.
Simultaneously, a pulse is produced from the light-receiving element.
The angular displacement of the shaft can be determined by counting
pluses.
5.1.
The structure and the detection method of a liquid-type inclination sensor are
shown in figure.
This sensor uses a hemispheric vessel in which a bubble and liquid are
enclosed, a LED, and photodiodes that are set up beneath the vessel. The light
emitted from the LED projects the shadow of the bubble onto four adjacent
photodiodes after passing through the vessel.
The area of the shadow projected onto each photodiode is equal when the
sensor causes a difference in the amount of light received by each photodiode
because the position of the projected shadow is altered.
5.2.
Azimuth Measurement
An autonomous robot that moves in a field or a greenhouse has to detect
both its own position and its inclination for its proper positional control.
One of the methods to detect the robots own position is to calculate a
path by the integration of data obtained from displacement sensors
installed on actuators. However, this method can cause cumulative errors.
Azimuth sensors detect the azimuthal change of a moving object, and it is
thought that they will eventually be widely used for bioproduction robots
that travel in large fields. The azimuth sensors, including gyroscopes and
geomagnetic sensors, are described here.
Video References
http://www.youtube.com/watch?v=dQVPEw_rx1k (Ultrasonic)
http://www.youtube.com/watch?v=dGEikYrlfp0 (Sonar Fish)
http://www.youtube.com/watch?v=kELam6BWQcc (Sonar Intro)
http://www.youtube.com/watch?v=HCKsglTlblc (Encoder)
http://www.youtube.com/watch?v=Xkyfjo7spFc (Flow sensor)