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(YDROGEN
)SOMERIZATION
UNIT
,IGHT NAPHTHA
Modern Refinery:
Hydrocracking
Editorial direction and coordination from
Warren R. True, Chief Technology Editor
www.npra.org
www.mustangeng.com
Content by the Mustang technical team: Lambert Guzman, Sr. Process Consultant;
Kuo Yu, Principal Process Consultant; Doug Purdy, Piping Design;
and Tara Johnson, Marketing Communications Coordinator
Distributed in partnership with National Petrochemical & Refiners Association (NPRA)
Artwork &rendering: Beau Brown, Industrial3d.com
Graphic coordination: Chris Jones, Xenon Group | xenongroupdesign.com
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/FF GAS
/FF GAS
Hydrocracking
Hydrocracking is a petroleum refining process that upgrades heavier
than diesel petroleum fractions to more valuable finished and intermediate
products.
Typically a once-through operation, mild hydrocracking is often used
in refineries that also have fluid catalytic cracking (FCC) units. The mild
hydrocracker improves the quality of the FCC feed by removing sulfur and
nitrogen and infusing it with hydrogen (hydrogenating), while simultaneously
converting some of the gas-oil feed to LPG, naphtha, and distillates (diesel and
jet fuel). A full-conversion hydrocracker converts essentially all of the gas-oil
feed to LPG, naphtha, and distillates.
Hydrocrackers can be designed to produce a large amount of high-quality
diesel. For this reason, hydrocrackers predominate in Europe where diesel
consumption exceeds motor gasoline. Naphtha from hydrocrackers requires
further processing with catalytic reforming to make it suitable to blend with
gasoline. Naphtha from hydrocrackers is an excellent feedstock for aromatic
hydrocarbon operations, which produce benzene, toluene, and xylenes.
A mild hydrocracker with an FCC can be a powerful combination for a refinery.
The diesel from the mild hydrocracker can be sent directly to diesel blending.
The light cycle oil (LCO) produced by the FCC that is running hydrocracker
heavy gas oil is much better quality than LCO from an FCC with poor quality
feed. FCC gasoline quality is also improved by running hydrogenated feed.
High capital cost can deter new hydrocracker construction. The hydrocracker
reaction circuit is designed for high pressure (up to 3,000 psig) and constructed
with expensive, high alloys such as 347 stainless steel, Incoloy, and Duplex
2205. Hydrocrackers also have a high demand for hydrogen. Hydrocracking,
ConFab_OGJpos_100308 1
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Modern Refinery
(YDROGEN
2EFORMER FEED
.APHTHA
HYDROTREATER
.APHTHA
/FF GASES
/FF GAS
2EFINERY FUEL GAS
!MINE
TREATING
#ATALYTIC
REFORMER
2EFORMATES
3TRAIGHT
RUN GASOLINE
Inlet diffuser
.APHTHA
#RUDE OIL
Top distributor
!TMOSPHERIC
DISTILLATION
'ASOLINE
BLENDING
'ASOLINES
+EROSINE
$IESEL
'AS OIL
/FF GAS
,0'
(YDROGEN
"OTTOMS
.APHTHA
(YDROGEN
Catalyst bed
$IESEL
6ACUUM
6ACUUM GAS OIL
DISTILLATION
*ET FUELKEROSINE
$ISTILLATE
HYDROTREATER
$IESEL
(YDROCRACKER
*ET FUELKEROSINE
$IESEL
Catalyst support
6ACUUM
TOWER
BOTTOMS
Quench mixer
Redistributor tray
/FF GAS
(EAVY COKER
GAS OIL
$ELAYED
COKER
#OKER NAPHTHA
3OUR
WATER
STRIPPER
,IGHT COKER GAS OIL
3ULFUR
RECOVERY
UNIT
,0'
#OKE
Outlet collector
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2/1/10 2:13 PM
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SMART Process Safety SMART Rotating Equipment Reliability SMART Energy Management
2/12/09 11:35:45 AM
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