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The torque in all three methods should be applied in a slow and deliberate
manner in order that dynamic effects on the gauge reading are minimized. It
must always be ensured that the non- rotating member, usually the bolt, is
held secure when checking torques. The torque reading should be checked
as soon after the tightening operation as possible and before any subsequent
process such as painting, heating etc. The torque readings are dependent
upon the coefficients of friction present under the nut face and in the
threads. If the fasteners are left to long, or subjected to different
environmental conditions before checking, friction and consequently the
torque values, can vary. Variation can also be caused by embedding (plastic
deformation) of the threads and nut face/joint surface which does occur. This
embedding results in bolt tension reduction and affects the tightening
torque. The torque values can vary by as much as 20% if the bolts are left
standing for two days
contact surfaces are the same (giving the same coefficient of friction). If they
are not, then it does matter.
Say the nut was flanged and the bolt head was not. If the tightening torque
was determined assuming that the nut was to be tightened, then if the bolt
head was subsequently tightened instead then the bolt could be overloaded.
Typically, 50% of the torque is used to overcome friction under the tightening
surface. Hence a smaller friction radius will result in more torque going into
the thread of the bolt and hence being over tightened.
If the reverse was true - the torque determined if the bolt head was to be
tightened, then if the nut was subsequently tightened - the bolt would be
under tightened.
There is also an effect due to nut dilation that can, on occasion, be
important. Nut dilation is the effect of the external threads being pushed out
due to the wedge action of the threads. This reduces the thread stripping
area and is more prone to happen when the nut is tightened since the
tightening action facilitates the effect. Hence if thread stripping is a potential
problem, and for normal standard nuts and bolts it is not, then tightening the
bolt can be beneficial.
Does using an extension on a torque wrench change the ability to
achieve the desired torque value?
If you use an extension spanner on the end of a torque wrench, the torque
applied to the nut is greater than that shown on the torque wrench dial.
If the torque wrench has a length L, and the extension spanner a length E
(overall length of L+E) than:
TRUE TORQUE= DIAL READING X (L+E)/L
i.e. the torque will be increased.