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Abstract
Oilfield operators continually need to verify that their wells
are being produced at the optimum capacity and in a cost
effective manner. An integrated analysis of the pumping
system is required to reduce operating costs, increase oil
production and increase net income. The integrated analysis
of the pumping system must include the performance and
interaction of all the elements: the prime mover, surface
equipment, well bore equipment, down hole pump, down hole
gas separator and the reservoir. This integrated analysis
methodology is called Total Well Management, TWM. The
TWM analysis is made based on data obtained at the surface
without entering the well bore and yields an accurate
representation of the conditions existing on the surface, within
the well bore and within the reservoir. A field case study of a
sucker rod lifted well illustrates the procedure and benefits of
the Total Well Management methodology.
Introduction
The need to increase oil production and reduce operating costs
from wells requires an integrated analysis of the pumping
system including the performance and interaction of all the
elements: the surface equipment, the down hole equipment,
the well bore and the reservoir. The analysis is to be based on
data obtained at the surface without entering the well bore and
must yield an accurate representation of conditions that exist
at the surface, within the well bore, at the sand face and within
the reservoir.
Such system analysis can now be undertaken efficiently
using portable notebook computer data acquisition systems in
conjunction with appropriate sensors and a suite of analysis
software. The analysis can be undertaken on sucker rod lifted,
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entered in the well data file and based on the most recent well
test.
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Acknowledgments
The authors thank David Jennings from Chevron USA Inc for
the help provided in making the field measurements and
compiling all of the necessary data on the number 50 well on
the Mallet Land & Cattle Company lease.
Nomenclature
CR = pumping speed to gearbox sprocket rotational
speed ratio (chain ratio)
EFF = Motor to gearbox output shaft efficiency
Power = Instantaneous Input Motor Power (KW)
SPM = pumping speed, strokes per minute
SV = Speed Variation, minimum speed / average speed
References
1.
Analysis
After balancing, the RotaFlex system is producing all of the
liquid available efficiently from the well. The RotaFlex unit is
operated using a P-O-C that pumps the well approximately
19.7 hours per day, which is all of the time required to remove
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2.
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3.
4.
5.
6.
7.
8.
9.
119.1
202.8
161
2500
13:02
135.9
180.5
158.2
1300
782
782
17
13:19
134.5
162.2
148.4
800
1058
1847
40
13:29
147.2
150
148.6
100
923
2760
60
25132
Polished
Rod
Power,
HP
Pump
Power,
HP
Polished
Rod/Motor
Efficiency,
%
Pump/
Motor
Efficiency,
%
Overall
System
Efficiency,
%
12:30
32,200
13,700
36.8
29.7
26.7
80.8
72.5
56.6
13:02
32,100
13,900
36.9
29.7
26.6
80.5
72.2
56.6
13:19
32,000
14,200
36.5
29.5
26.5
80.7
72.4
57.1
13:29
32,000
14,200
36.2
29.4
26.4
81.1
72.8
57.5
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10
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Fig. 9 Out of Balance Conventional Pumping Unit with Large Negative Torque
11
12
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13
14
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