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Gap
Wing
Deflection
1. Loosely based on: Tutorial: Industrial Split-plot Experiments, Kowalski, S.M., Parker, P. P. and Vining,
G. G., Quality Engineering, 19: 1-15, 2007.
April 2016 Webinar
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-1.414
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-1
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-1
+1
-1
+1
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+1
-1
+1
+1
+1
+1
+1
-1
-1
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+1
-1
+1
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+1
-1
+1
+1
+1
+1
+1
+1.414
-1.414
+1.414
-1
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Corn Milling
Background1 (page 1 of 2)
This experiment involves milling corn. The goal is to model the
effect of four treatment factors on the amount of grits that can be
obtained from a one-minute run of a grinding mill. The four factors
are:
1) moisture content of the corn (a),
2) roll gap (B),
3) screen size (C),
4) roller speed (D).
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Corn Milling
Optimal Three-Level Split Plot (page 1 of 2)
1. Go to the Response Surface tab and choose a Split-Plot,
Optimal (custom) design for four factors.
2. Enter the factor names, make the first factor HTC and make all
the factor types Discrete with 3 levels:
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Split-Plot Designs
In combined designs often either the process factors or the
mixture components are hard to change (HTC).
Process Factors HTC
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Design considerations:
The mobile phase is easy to mix and change.
The column factors (particle and pore sizes) are difficult and
time consuming to change.
The experiments will be easier, faster and less costly if the mixture
components are specified as sub-plot treatments and the frying
conditions are whole-plot treatments.
Use a split-plot combined design
with Mix components as ETC
and Numeric factors as HTC.
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Criterion
Selection method
AICc
BIC
p-values
Adj R-Squared
All Hierarchical
For experiments with minimal collinearity all combinations of criterion and selection
method work well. However, constraints and other design abnormalities can make it
harder to determine the best model. Therefore we recommend using p-values and
backward elimination, in addition to the default of AICc and forward selection. Compare
their respective models, if they agree then youre done. If not, then try other methods
before settling on a model.
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Corn Milling
An Outlier? (page 1 of 6)
Run #16 appears discrepant with the rest of the data:
Normal Plot of Residuals
3.60426
Normal % Probability
95
90
80
70
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30
20
10
5
2.00
500
0.00
Predicted
99
-2.00
495
-3.60426
-4.00
490
-6.00
-8.00
-8.00
-6.00
-4.00
-2.00
0.00
485
2.00
485
490
495
500
505
485
490
495
Predicted
500
505
Actual
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1.00
0.946655
0.8
0.80
0.6
0.60
0.4
DFFITS
Leverage
1.54919
0.533333
0.40
0.266667
-1
0.2
0.20
-1.54919
0.00
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Run Number
-2
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Run Number
21
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Run Number
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Corn Milling
An Outlier? (page 3 of 6)
Run #16 doesnt influence the model much:
With run #16
Yield =
Yield =
+496.52
+498.29
+1.82 * a
+1.83 * a
+0.95 * B
+0.95 * B
+2.68 * C
+2.68 * C
-0.14 * D
-0.16 * D
+2.33 * aB
+2.34 * aB
-2.26 * BD
-2.35 * BD
+3.01 * CD
+3.10 * CD
-1.70 * a2
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Covariance Trace
Covariance Ratio
6.00
2.50
5.99146
5.00
Covariance Trace
1.8
Covariance Ratio
2.00
5
1.50
1.00
4.00
3.00
2.00
2
0.50
1.00
1
0.2
0.00
0.00
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Run Number
13
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Run Number
21
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Run Number
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Corn Milling
An Outlier? (page 5 of 6)
with run #16
Coefficient
Standard
Estimate
Error
Source
496.52
0.49
Intercept
Source
Intercept
a-moisture
1.82
0.55
a-moisture
B-roll gap
0.95
0.55
a^2
C-screen size
2.68
0.55
B-roll gap
D-roller speed
Coefficient
Standard
Estimate
Error
498.29
0.53
1.83
0.25
-1.70
0.59
0.95
0.24
-0.14
0.55
C-screen size
2.68
0.24
aB
2.33
0.60
D-roller speed
-0.16
0.25
BD
-2.26
0.60
aB
2.34
0.27
CD
3.01
0.60
BD
-2.35
0.27
CD
3.10
0.27
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without run # 16
Variance Components
Variance Components
Source
Source
Group
Variance
0.000
Group
Variance
0.000
Residual
6.99
Residual
1.39
Total
6.99
Total
1.39
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Design-Expert version 10
Highlights: Recap (page 1 of 2)
Design Wizard provides guidance for less sophisticated users
Multiple graphs view (factor profiler)
All Reponses choice in Numerical Optimization
Blocking for Definitive Screening Designs
Add Historical data to combined design
AICc/BIC algorithmic selection
Binomial power calculation during factorial build
64 bit version with improved multi-core support
Run optimal builds in parallel to speed up processing greatly
Support for different decimal point characters (localization)
April 2016 Webinar
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