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DEMO MANUAL DC1621A

LTM8062:
32V, 2A Module Power
Tracking Battery Charger
DESCRIPTION
Demonstration circuit 1621A features the LTM8062, a
32V, 2A Module power tracking battery charger. The
demonstration circuit is designed to operate from a 9.75V
to 32V input source, and to charge a 2-cell battery pack
to a oat voltage of 7.2V. The oat voltage can easily be
changed to a higher or lower voltage by adjusting the
values of R2 and R3. R7 and R9 keep the converter off
until the input has reached 8.5V, typically. JP2 allows for

easy selection of C/10 or timer charge termination. The


LTM8062 data sheet must be read in conjunction with this
quick start guide for working on or modifying the demo
circuit 1621A.
Design les for this circuit board are available at
http://www.linear.com/demo
L, LT, LTC, LTM, Module, Linear Technology and the Linear logo are registered trademarks of
Linear Technology Corporation. All other trademarks are the property of their respective owners.

PERFORMANCE SUMMARY
Table 1. Typical Specifications of the Demo Board (TA = 25C)
PARAMETER

VALUE

Input Supply Range

9.75V to 32V

Output Voltage Accuracy

7.19V to 7.3V

Typical Output Current Limit

2A

BOARD PHOTO

dc1621af

DEMO MANUAL DC1621A


QUICK START PROCEDURE
Demonstration circuit 1621A is easy to set up to evaluate
the performance of the LTM8062.
Using short twisted pairs of leads for any power connection,
with all loads and power supplies off, refer to Figure 1 for
the proper measurement and equipment setup.
Follow the procedure below:
1. Jumper and Power Supply Setting:
JP1 = ON

PS1 = OFF

JP2 = C/10

PS2 = OFF

2. Turn on PS2 and slowly increase the voltage to 4.5V


while monitoring the current into the BAT pin. If the
current is less than 5mA, turn on PS1. Increase the
voltage on PS1 to 8V while monitoring the input current. If the current is less than 5mA, increase PS1 to
12V.
3. Verify that the battery charging current, IBAT, is between
250mA and 350mA. The CHRG LED should be on and
the FAULT LED should be off.
4. Increase PS2 until VBAT is 6.3V. Verify the input current,
IIN, is between 1A and 1.5A, the battery current, IBAT ,
is between 1.775A and 2.225A and that the CHRG LED
is on.

5. Increase PS2 until VBAT is 7.4V. Verify the battery


charging current, IBAT , is less than 5mA and that the
CHRG LED is off.
6. Decrease PS2 until VBAT is 6.8V. Verify the battery
current, IBAT , is between 1.775A and 2.225A and that
the CHRG LED is on.
7. Set JP1 to off. Verify the charging current, IBAT , is less
than 5mA and that the FAULT LED and the CHRG LED
are off.
8. Set JP1 to on. Connect a jumper from the NTC pin to
ground. Verify the charging current, IBAT , is less than
5mA and that the FAULT LED and the CHRG LED are
on.
9. Remove the jumper from NTC to ground. Verify the
charging current, IBAT , is between 1.775A and 2.225A
and that the FAULT LED is off and the CHRG LED is
on.
10. At this point, vary PS1 between the 9.75V to 32V range
if desired, and verify the charging current is between
1.775A and 2.225A and that the CHRG LED is on.
11. This concludes the test. Turn off PS1 and PS2.

dc1621af

DEMO MANUAL DC1621A


QUICK START PROCEDURE

+
+
POWER
SUPPLY
PS1

AM1

3
20W

VM2

VM1

AM2

POWER
SUPPLY
PS2

DC1621 F01

Figure 1. DC1621A Proper Equipment Setup

87

1400
VINA = 12V

86

1200
VINA = 12V

84

INPUT CURRENT (mA)

EFFICIENCY (%)

85
VINA = 24V

83
82

1000
800
600
400
VINA = 24V

81

200

80

0
0

500

1000
IBAT (mA)

1500

2000
DC1621 F02

Figure 2. Efciency vs IBAT , 7.2V Float

500

1000
IBAT (mA)

1500

2000
DC1621 F03

Figure 3. Input Current vs IBAT , 7.2V Float

dc1621af

DEMO MANUAL DC1621A


PARTS LIST
ITEM

QTY

REFERENCE

PART DESCRIPTION

MANUFACTURER/PART NUMBER

Required Circuit Components for DC1621A


2

C3

Cap. ,SMT, 22F, 50V, 20%

Sanyo, 50CE22BS

C4

Cap., X5R, 10F, 35V, 20%, 1210

Taiyo Yuden, GMK325BJ106MN-T

C6

Cap., X5R, 0.68F, 10V, 20%,0603

AVX, 0603YD684KAT

12

R2

Res., Chip, 549k, 0.1%, 0603

Vishay, TNPW0603549KBKEA

13

R3

Res., Chip, 459k, 0.1%, 0603

Vishay, TNPW0603459KBKEA

19

U1

I.C. LTM8062, LGA-77-15 9

Linear Technology Corporation LTM8062EV

Additional Demo Board Circuit Components


1

C1, C2

OPT

C5

Cap., X5R, 47F, 16V, 20%, 1210

Taiyo Yuden, EMK325BJ476MM-T

D1

LED-LN Green

Panasonic, LN1351CTR

D2

LED-LN Red

Panasonic, LN1251CTR

11

R1

Res., Chip, 0 1/16W 1 AMP, 1206

Vishay, CRCW12060000Z0EA

14

R4

Res, Chip, 0.1, 1/8W, 1%,1206

Vishay, WSL1206R1000FEA

15

R6, R8, R12

Res., Chip, 0 1/16W , 0603

Vishay, CRCW06030000Z0EA

16

R7

Res., Chip, 604k, 1%, 0603

Vishay, CRCW0603604KFKEA

17

R9

Res., Chip, 100k, 1%, 0603

Vishay, CRCW0603100KFKEA

18

R10, R11

Res., Chip, 5.1k, 1%, 1206

Vishay, CRCW12065K10FKEA

Hardware for Demo Board Only


8

E1, E2, E3, E5, E6, E7, E8, E9 Turret, Testpoint

JP1, JP2

10

XJP1, XJP2

Mill Max 2501-2-00-80-00-00-07-0

Headers, 3 Pins 2mm Ctrs.

Samtec TMM-103-02-L-S

Shunt, 2mm Ctrs.

Samtec 2SN-BK-G

dc1621af

Information furnished by Linear Technology Corporation is believed to be accurate and reliable.


However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation
that the interconnection of its circuits as described herein will not infringe on existing patent rights.

NTC

GND

9.75V to 32V

VIN

VINA

C1
4.7uF
35V
1210

1206

R1 0

C2
4.7uF
35V
1210
OFF

ON

OUTPUT

R9
100K

TIMER

C/10

TERMINATION

JP1

R7
604K

VIN

1. ALL RESISTORS ARE IN 0603.


ALL CAPACITORS ARE IN 0603.

NOTE: UNLESS OTHERWISE SPECIFIED

E5

E2

E1

E9

JP2

R6
0

C6
0.68uF
10V

C3
22uF
50V
20%

1
2

B1
B2
B3
B4
B5

A1
A2
A3
A4
A5

L7

J6

H6

L6

K6

C4
10uF
35V
1210

GND
GND
GND
GND
GND

GND
GND
GND
GND
GND

GND

TMR

NTC

VINREG

RUN

K5
VINA L5
VINA K4
VINA L4
VINA

U1
LTM8062EV

GND
GND
GND
GND
GND

GND
GND
GND
GND
GND

GND
GND
GND
GND
GND

FAULT

CHRG

ADJ

BIAS

THIS CIRCUIT IS PROPRIETARY TO LINEAR TECHNOLOGY AND


SUPPLIED FOR USE WITH LINEAR TECHNOLOGY PARTS.

LINEAR TECHNOLOGY HAS MADE A BEST EFFORT TO DESIGN A


CIRCUIT THAT MEETS CUSTOMER-SUPPLIED SPECIFICATIONS;
HOWEVER, IT REMAINS THE CUSTOMER'S RESPONSIBILITY TO
VERIFY PROPER AND RELIABLE OPERATION IN THE ACTUAL
APPLICATION. COMPONENT SUBSTITUTION AND PRINTED
CIRCUIT BOARD LAYOUT MAY SIGNIFICANTLY AFFECT CIRCUIT
PERFORMANCE OR RELIABILITY. CONTACT LINEAR
TECHNOLOGY APPLICATIONS ENGINEERING FOR ASSISTANCE.

CUSTOMER NOTICE

D1
D2
D3
D4
D5

GND
GND
GND
GND
GND
C1
C2
C3
C4
C5

L1
K1
L2
K2
L3
K3
GND
GND
GND
GND
GND
E1
E2
E3
E4
E5

GND
GND
GND
GND
GND
F1
F2
F3
F4
F5

VIN
VIN
VIN
VIN
VIN
VIN

A6
A7
B6
B7
C6
C7
D6
D7
E6
E7
F6
F7
BAT
BAT
BAT
BAT
BAT
BAT
BAT
BAT
BAT
BAT
BAT
BAT

R12 0

REV

SCALE = NONE

DATE:

N/A

SIZE

JESUS R. TITLE: SCHEMATIC

DESCRIPTION

C5
47uF
16V
10%
1210

TECHNOLOGY

BAT

FAULT

CHRG

GND

7.2V, 2A

JESUS R.

APPROVED

LTM8062EV
1

DEMO CIRCUIT 1621A


Friday, July 30, 2010

IC NO.

DATE
06-22-10

SHEET 1

OF 1

REV.

1630 McCarthy Blvd.


Milpitas, CA 95035
Phone: (408)432-1900 www.linear.com
Fax: (408)434-0507
LTC Confidential-For Customer Use Only

E8

E7

E6

E3

PRODUCTION

R4
0.1
1206

REVISION HISTORY

32V, 2A T MODULE R
POWER TRACKING BATTERY CHARGER

AK

R11
5.1K
1206

D2
FAULT
RED

VIN

R10
5.1K
1206

D1
CHRG
GRN

VIN

R3
459K 0.1%

R2
549K 0.1%

__

ECO

PCB DES.

APPROVALS

H5
H4
H3
H2
H1

J5
J4
J3
J2
J1

J7

K7

H7

G7

R8
0

APP ENG.

GND
GND
GND
GND
GND
GND
G1
G2
G3
G4
G5
G6

DEMO MANUAL DC1621A

SCHEMATIC DIAGRAM

dc1621af

DEMO MANUAL DC1621A


DEMONSTRATION BOARD IMPORTANT NOTICE
Linear Technology Corporation (LTC) provides the enclosed product(s) under the following AS IS conditions:
This demonstration board (DEMO BOARD) kit being sold or provided by Linear Technology is intended for use for ENGINEERING DEVELOPMENT
OR EVALUATION PURPOSES ONLY and is not provided by LTC for commercial use. As such, the DEMO BOARD herein may not be complete
in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including but not limited to product safety
measures typically found in finished commercial goods. As a prototype, this product does not fall within the scope of the European Union directive on electromagnetic compatibility and therefore may or may not meet the technical requirements of the directive, or other regulations.
If this evaluation kit does not meet the specifications recited in the DEMO BOARD manual the kit may be returned within 30 days from the date
of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY THE SELLER TO BUYER AND IS IN LIEU
OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THIS INDEMNITY, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR
ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user releases LTC from all claims
arising from the handling or use of the goods. Due to the open construction of the product, it is the users responsibility to take any and all
appropriate precautions with regard to electrostatic discharge. Also be aware that the products herein may not be regulatory compliant or
agency certified (FCC, UL, CE, etc.).
No License is granted under any patent right or other intellectual property whatsoever. LTC assumes no liability for applications assistance,
customer product design, software performance, or infringement of patents or any other intellectual property rights of any kind.
LTC currently services a variety of customers for products around the world, and therefore this transaction is not exclusive.
Please read the DEMO BOARD manual prior to handling the product. Persons handling this product must have electronics training and
observe good laboratory practice standards. Common sense is encouraged.
This notice contains important safety information about temperatures and voltages. For further safety concerns, please contact a LTC application engineer.
Mailing Address:
Linear Technology
1630 McCarthy Blvd.
Milpitas, CA 95035

Copyright 2004, Linear Technology Corporation

dc1621af

Linear Technology Corporation

LT 0810 PRINTED IN USA

1630 McCarthy Blvd., Milpitas, CA 95035-7417


(408) 432-1900 FAX: (408) 434-0507

www.linear.com

LINEAR TECHNOLOGY CORPORATION 2010