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Plastic Welding
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Plastic Welding

WELDPLAST S6
WELDPLAST S4
WELDPLAST S2 / S2 PVC
FUSION 3
FUSION 3C
FUSION 2
WELDMAX
Overview extruder
Welding rods

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General Catalog Plastic Welding 2010/11

73

The WELDPLAST S6 is guided easily with


the practical control wheel grip.

Practical: Control wheel grip with cable


suspension.

Digitally regulated hand extruder

WELDPLAST S6

Accessories WELDPLAST S6

When output volume counts, the 6 kg/h WELDPLAST S6 is the ideal


partner. Its innovative control wheel grip enables working in all welding
positions. At the same time, it serves as a device rest and as fastening
for a cable suspension.

Verified 6 kg output per hour


Highest possible preheating capacity
Flexible ajustable handle
Maintenance-free blower
Multifunctional display
450 l/min air flow

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output
Size (L B H)
Weight
Marking of conformity
Protection class I
Approval mark

V~
W
Hz
mm
kg/h
mm
kg

230
4600
50/60
PE / PP
4 or 5
3.9 6.0
821 116 240
14 (without cord)
2
1
3

119.217
119.222

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 mm

119.190
135.901

Overlap 35 mm
Overlap 40 mm

119.197
119.198
119.199

V-seam 20 and X-seam 35/40 mm


V-seam 25 mm
V-seam 30 mm

119.164
119.165
119.166

Fillet weld 20 mm (a = 14 mm)


Fillet weld 25 mm (a = 17.5 mm)
Fillet weld 30 mm (a = 21 mm)

117.055

Preheating nozzle large, 35 mm

136.859

Preheating nozzle large XL, 50 mm

117.790

Side hot air guide

134.567

Heating element,
230 V / 2600 W

116.367

Carrier Box

Article No.
134.318

Hand extrusion welder WELDPLAST S6, 230V/4600W, CEE 32A plug

Contained in scope of supply: Overlap welding shoe and ultra-strong transport box.

74

General Catalog Plastic Welding 2010/11

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The powerful WELDPLAST S4 in use.

Perfectly stowed in plastic case.

Digitally regulated hand extruder

Accessories WELDPLAST S4

Compact and ergonomic. The WELDPLAST S4 hand extruder is the first


of its type with its brushless, maintenance-free motor for generating
preheated air. An output of up to 4 kg/h is possible thanks to its
powerful drive system.
Compact housing design reduces noise and guarantees optimal
cooling for the electronics and drive
Microprocessor to regulate the welding process and to monitor the tool
Menu with function programs
Air flow 450 l/min
Both sided twist-free wire intake
Maintenance free blower

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class I

V~
W
Hz
mm
kg/h
mm
kg

230
3680
50/60
PE / PP
3 or 4
1.5 4.0
560 110 300
8.7 (without cord)
2
3
CCA
1

Article No.
116.948

119.217
119.222

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 m

119.194
119.195
119.196
119.197
119.198

V-seam 8/10 and X-seam 15/20 mm


V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm
V-seam 20 and X-seam 35/40 mm
V-seam 25 mm

119.161
119.163
119.164
119.165

Fillet weld 8/10 mm (a = 7 mm)


Fillet weld 15 mm (a = 10.5 mm)
Fillet weld 20 mm (a = 14 mm)
Fillet weld 25 mm (a = 17.5 mm)

119.190
135.901

Overlap 35 mm
Overlap 40 mm

129.009
129.011

Corner, short, 20 mm
Corner, long, 14 mm

117.064

Side hot air guide

117.065

Top hot air guide

117.053

Preheating nozzle small, 20 mm

117.518

Preheating nozzle middle, 25 mm

117.055

Preheating nozzle large, 35 mm

118.804

Tool rest

136.231

Pre-heat reflector

109.984

Heating element,
230 V / 2200 W

123.173

Carrier Box

Hand extrusion welder WELDPLAST S4, 230V/3680W, with Schuko-plug

Contained in scope of supply: blank welding shoe, Preheating nozzle small, middle and
large, transport box

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General Catalog Plastic Welding 2010/11

Plastic Welding

WELDPLAST S4

75

Digitally regulated hand extruder

WELDPLAST S2

Low-noise, high power


transmission

360 rotating welding shoe

Material-optimized extruder screw

Maintenance-free blower

Freely adjustable swivel-mounted


handgrip

Ergonomic construction

Double sided, twist free wire intake

Multifunctional display

7
1

4
3

76

General Catalog Plastic Welding 2010/11

www.leister.com

Digitally regulated hand extruder

Digitally regulated hand extruder

WELDPLAST S2

WELDPLAST S2 PVC

The new WELDPLAST S2 is a masterpiece of modern technology. While


its external appearance fulfils the highest requirements on functionality
and design, its interior satisfies the high expectations concerning the
material to be processed.

The WELSDPLAST S2 PVC has been especially designed to satisfy the


high requirements regarding PVC extrusion welding. Perfect seam
quality and integrated corrosion protection make it a reliable partner
of today and tomorrow.

Technical Data
Voltage
Power
Frequency
Material

V~
W
Hz

Welding rod
Output 3 mm

mm
kg/h

Output 4 mm

kg/h

Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class I

mm
kg

230
3000
50/60
PE / PP
Other materials on request
3 or 4
PE: 0.6 1.3
PP: 0.5 1.2
PE: 1.0 2.3
PP: 0.9 2.0
450 98 260
5.8 (without cord)
2
3
CCA
1

Optimized for PVC-U


Perfect welding seam quality
Menu for PVC extrusion
Corrosion protection
Save standby mode

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output 3 mm
Output 4 mm
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class I

V~
W
Hz

mm
kg/h
kg/h
mm
kg

230
3000
50/60
PVC-U, PE, PP
Other materials on request
3 or 4
PVC-U: 0.9 1.7 PE: 0.6 1.3
PVC-U: 1.5 2.7 PE: 1.0 2.3
450 98 260
5.8 (without cord)
2
3
CCA
1

Plastic Welding

Maintenance free blower


Perfect seam quality
Multifunctional display
Ergonomic and easy to handle
Used successfully all over the world

Article No.
135.724

Weldplast S2, 230V/3000W, PVC, with Euro plug

Article No.
127.215
136.602

Weldplast S2, 230V/3000W, with Euro plug


Weldplast S2, 230V/3000W, TPO, with Euro plug

Include in delivery: extruder, welding shoe raw part, 3 pre-heating nozzles and tool case

Include in delivery: extruder, welding shoe raw part and tool case.

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General Catalog Plastic Welding 2010/11

77

The handy WELDPLAST S2 in action.

Accessories WELDPLAST S2 / WELDPLAST S2 PVC


131.451

136.231

134.361

109.984

119.540

Accessories WELDPLAST S2 PVC

Tool rest

Pre-heat reflector

Air filter set


(Included in delivery)

Heating element,
230 V / 2200 W

119.217

Welding shoe complete


Blank 50 40 38 mm

119.193
119.194
119.195
119.196

V-seam 5/6 and X-seam 10/12 mm


V-seam 8/10 and X-seam 15/20 mm
V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm

119.159
119.161
119.163
119.164

Fillet weld 5/6 mm (a = 7 mm)


Fillet weld 8/10 mm (a = 7 mm)
Fillet weld 15 mm (a = 10.5 mm)
Fillet weld 20 mm (a = 14 mm)

129.009
129.011

Corner, short, 20 mm
Corner, long, 14 mm

133.850

Top hot air guide

Carrier Box

Accessories WELDPLAST S2
118.094
119.214

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 mm

118.888
118.889
119.202
119.203
119.204

V-seam 5/6 and X-seam 10/12 mm


V-seam 8/10 and X-seam 15/20 mm
V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm
V-seam 20 und X-seam 35/40 mm

118.887
118.885
119.139
119.140

Fillet weld 5/6 mm (a = 7 mm)


Fillet weld 8/10 mm (a = 7 mm)
Fillet weld 15 mm (a = 10.5 mm)
Fillet weld 20 mm (a = 14 mm)

129.008
129.010

Corner, short, 20 mm
Corner, long, 14 mm

139.460

Angeld adapter 45

139.461

Angeld adapter 90

78

General Catalog Plastic Welding 2010/11

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Comfortable work on the ground.

Air heated hand extruder

Accessories FUSION 3

With its long and narrow shape, the FUSION 3 enables comfortable
work, even on the floor.

High welding performance


Compact and handy
The motor start-up protection prevents cold start
Simple operation
Both sided twist-free wire intake
360 rotating welding shoe

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output (HDPE 4)
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class II

V~
W
Hz
mm
kg/h
mm
kg

230
3500
50/60
PE / PP
3 or 4
1.6 3.5
670 90 180
7.2 (without cord)
2
3
CCA
4

118.094
119.214

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 mm

118.889
119.202
119.203
119.204
119.205

V-seam 8/10 and X-seam 15/20 mm


V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm
V-seam 20 und X-seam 35/40 mm
V-seam 25 mm

118.885
119.139
119.140
119.141

Fillet weld 8/10 mm (a = 7 mm)


Fillet weld 15 mm (a = 10.5 mm)
Fillet weld 20 mm (a = 14 mm)
Fillet weld 25 mm (a = 17.5 mm)

118.890
119.185

Overlap 25 mm
Overlap 35 mm

129.008
129.010

Corner, short, 20 mm
Corner, long, 14 mm

134.567

Pre-heat reflector

134.567

Tool rest

113.268

Heating element,
230 V / 2200 W

123.173

Carrier Box

Plastic Welding

FUSION 3

Article No.
118.300

Hand extrusion welder FUSION 3, 230V / 3500W, with Euro-plug

Scope of delivery: Extruder, raw welding shoe, carrier box

www.leister.com

General Catalog Plastic Welding 2010/11

79

The FUSION 3C in operation during


container construction.

Perfectly stowed in a plastic case.

Air heated hand extruder

FUSION 3C

Accessories FUSION 3C

Like the FUSION 3, the somewhat shorter 3C provides an astounding


output volume of up to 3.5 kg/hr.
b
b
b
b
b
b

High welding performance


Compact and handy
The motor start-up protection prevents cold start
Simple operation
Both sided twist-free wire intake
360 rotating welding shoe

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output (HDPE 4)
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class II

V~
W
Hz
mm
kg/h
mm
kg

230
2800
50/60
PE / PP
3 or 4
1.6 3.5
588 98 225
6.9 (without cord)
2
3
CCA
4

118.094
119.214

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 mm

118.889
119.202
119.203
119.204
119.205

V-seam 8/10 and X-seam 15/20 mm


V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm
V-seam 20 und X-seam 35/40 mm
V-seam 25 mm

118.885
119.139
119.140
119.141

Fillet weld 8/10 mm (a = 7 mm)


Fillet weld 15 mm (a = 10.5 mm)
Fillet weld 20 mm (a = 14 mm)
Fillet weld 25 mm (a = 17.5 mm)

118.890
119.185

Overlap 25 mm
Overlap 35 mm

129.008
129.010

Corner, short, 20 mm
Corner, long, 14 mm

135.082

Air filter FUSION 3C

136.231

Pre-heat reflector

118.804

Tool rest

123.561

Heating element,
230 V / 1750 W

119.540

Carrier Box

Article No.
123.866

Hand extrusion welder FUSION 3C, 230V/2800W, with Euro-plug

Included in delivery: Extruder, raw welding shoe, carrier box

80

General Catalog Plastic Welding 2010/11

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The FUSION 2 in operation during


container construction.

Value must be protected ...

Air heated hand extruder

Accessories FUSION 2

This small powerhouse convinces with its ergonomic construction. The


simple operation and the first-class welding quality have helped it to the
breakthrough.
b
b
b
b
b
b

With 450 mm the shortest in its performance class!


The motor start-up protection prevents cold start
Simple operation
Both sided twist-free wire intake
360 rotating welding shoe
Integrated electronics for stepless adjustment of the preheating
temperature and output quantity

Technical Data
Voltage
Power
Frequency
Material
Lufttemperatur
Plastification temperature
Welding rod
Output PE
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class II

V~
W
Hz
C
C
mm
kg/h
mm
kg

230
2800
50/60
PE / PP
up to 340
up to 300
4
1.3 1.8
450 98 225
(without welding shoe)
5.9 (without cord)
2
3
CCA
4

118.094
119.214

Welding shoe complete


Blank 50 40 38 mm
Blank 70 50 47.5 mm

118.888
118.889
119.202
119.203

V-seam 5/6 and X-seam 10/12 mm


V-seam 8/10 and X-seam 15/20 mm
V-seam 12 and X-seam 25 mm
V-seam 15 and X-seam 30 mm

118.887
118.885
119.139

Fillet weld 5/6 mm (a = 4.2 mm)


Fillet weld 8/10 mm (a = 7 mm)
Fillet weld 15 mm (a = 10.5 mm)

118.890
119.185

Overlap 25 mm
Overlap 35 mm

129.008
129.010

Corner, short, 20 mm
Corner, long, 14 mm

135.082

Air filter

136.231

Pre-heat reflector

123.561

Heating element,
230 V / 1750 W

119.540

Carrier Box

Plastic Welding

FUSION 2

Article No.
119.200

Hand extrusion welder FUSION 2, 230V/2800W, with Euro-plug

Included in delivery: Extruder, raw welding shoe, carrier box

www.leister.com

General Catalog Plastic Welding 2010/11

81

Small but powerful: The easy to handle


and low-noise WELDMAX.

Always at hand in a sturdy, plastic case.

Compact hand extruder

WELDMAX

Accessories WELDMAX

The smallest tool still packs a punch: With separately regulated heating
systems for preheated air and filler, the light and compact WELDMAX
hand extruder fulfils even the most stringent requirements of the DVS
(German Welding Association).
b Extremely compact, handy and low-noise thanks to its non-screw
transportation and plastification
b The lightest Leister hand extruder
b Ideal for confined spaces
b Seperate, stepless temperature control for plastification unit and
preheated air
b Complies with DVS (German Welding Association) standards

Technical Data
Voltage
Power
Frequency
Material
Welding rod
Output (HDPE 4)
Size (L B H)
Weight
Marking of conformity
Approval mark
Certification scheme
Protection class II

V~
W
Hz

mm
kg/h
mm
kg

112.830

Welding shoe complete


Blank

112.629
112.621
112.623
112.624

V-seam, 5 mm
V-seam, 6 mm
V-seam, 8 mm
V-seam, 10 mm

112.630
112.625
112.627

Fillet weld, 5 mm (a = 3.5 mm)


Fillet weld, 6 mm (a = 4.2 mm)
Fillet weld, 8 mm (a = 5.6 mm)
Fillet weld, 10 mm (a = 7 mm)

112.628
112.626

Overlap, 20 mm

112.638

Heating element, 230 V / 1400 W

112.963

Heating element, 120 V / 1150 W

230 / 120
2200 / 1800
50/60
PE / PP / PVDF / PA
(other materials on demand)
4 0.3
0.3 0.8
443 94 255, handle 57
3.8 (without cord)
2
3
CCA
4

Article No.
110.272
113.549

Mini hand extrusion welder Weldmax, 230V/2200W, with EU-plug


Mini hand extrusion welder Weldmax (C), 120V/1800W, without plug

More versions on request

82

General Catalog Plastic Welding 2010/11

www.leister.com

Possibilities of welding seams

Fillet welding seam

a = seam size s = material thickness = milling angle

X-seam
s = 10 40mm = 60
s = 50 60mm = 50

V-seam
s = 5 20mm = 60
s = 25 30mm = 50

Overlap

Product comparison
Digitally regulated hand extruder

Device type

Compact
hand extruder

Air heated hand extruder

WELDPLAST S6

WELDPLAST S4

WELDPLAST S2

FUSION 3

FUSION 3C

FUSION 2

WELDMAX

3.9 6

1.5 4

0.6 2.3

1.6 3.5

1.6 3.5

1.3 1.8

0.3 0.8

Material

PE, PP

PE, PP

PE, PP, PVC

PE, PP

PE, PP

PE, PP

HD-PE, PP, PVDF

Wall thickness mm

15 40

8 35

4 20

8 25

8 25

6 15

4 10

4, 5

3, 4

3, 4

3, 4

3, 4

14

8.7

5.8

7.2

6.9

5.9

3.8

Discharge (HDPE) kg/h

Welding wire mm
Weight kg
Length mm

821

560

450

690

588

450

433

Voltage V~

230

230

230

230

230

230

230

Screw extruder

yes

yes

yes

yes

yes

yes

no

Container construction

Pipeline construction

Landfill / civil engineering

Brushless blower

yes

yes

yes

no

no

no

no

Remarks

Bemerkungen:
1: Air and plast temperatures are shown via a display and can be separately freely adjusted.
2: The air temperature is adjusted by means of a potentiometer (rotating button). The heating of the plastic mass is performed by the pre-heating air.

Discharge quantity hand extruders in overview


0

0.5

1.0

1.5

Plastic Welding

= very suitable, = suitable, = unsuitable

kg/h
2.0

2.5

3.0

3.5

4.0

6.0

WELDPLAST S6
WELDPLAST S4
WELDPLAST S2
FUSION 3
FUSION 3C
FUSION 2
WELDMAX

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General Catalog Plastic Welding 2010/11

83

Welding rods
packaging
units (kg)

Article

Welding accessories PE

packaging
units (kg)

Article
Welding accessories div.

104.283

Welding rod HDPE, profile A, black

104.297

Welding rod PA, profile A, black

104.294

Welding rod HDPE, profile A, white

104.298

Welding rod PC, profile A, transparent

104.284

Welding rod HDPE, profile B, black

104.313

Welding rod PC/ABS/ALPHA (Honda), profile A, black

104.299

Welding rod HDPE, profile B, white

104.311

Welding rod PC/PBTP (Xenoy), profile A, grey

106.650

Welding band HDPE, 8x2mm, white

104.309

Welding rod PS, profile A, white

104.300

Welding rod LDPE, profile A, black

104.308

Welding rod PUR, profile A, black

106.654

Welding band Xenoy, 8x 2mm, grey

106.642

Welding rod PPs, profile A, grey, flame resistant

104.304

Welding rod PVDF, profile A, natural

104.303

Welding rod POM, profile A, natural

Welding accessories PP
104.287

Welding rod PP, profile A, grey/beige

104.301

Welding rod PP, profile A, black

104.288

Welding rod PP, profile B, grey/beige

126.356

Welding band PP, 8x2mm, natural

Welding accessories PVC


104.296

Welding rod PVC-U(hart), profile A, transparent

104.278

Welding rod PVC-U(hart), profile A, grey

106.641

Welding rod PVC-U, profile A, brown

104.280

Welding rod PVC-U(hart), profile B, brown

104.279

Welding rod PVC-U(hart), profile B, grey

104.302

Welding rod PVC-P(weich), profile A, transparent

Welding accessories ABS


104.295

Welding rod ABS, profile A, white

113.587

Welding rod ABS, profile A, black

107.027

Welding band ABS, 8x2mm, white

Test bundles
107.036

Test bundle bodywork welding rods, each consisting of


profile A pieces of 37 mm. single marked 6x HDPE,
6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS/APLHA Honda,
6x PC/PBTP/Xenoy

107.037

Test bundles standard each consisting of


profile A pieces of 37 mm. single marked 5x PVC-U,
5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA,
3x POM, 3x LDPE, 3x PC/ABS/ALPHA Honda,
3x PC/PBTP/Xenoy

107.040

Test bundle welding band each consisting of


profile A pieces of 37 mm. single marked 9x HDPE
8x2mm white, 9x PP, 8x 2mm natural, 9x ABS 8x 2mm
white, 9x PC/PBTP/Xenoy grey

Profile sizes
Profile A

Diameters in mm

Profile B

84

General Catalog Plastic Welding 2010/11

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Plastic Welding
www.leister.com

General Catalog Plastic Welding 2010/11

85

Hand tool

Hand tool

TRIAC PID

TRIAC S

Closed loop control of temperature and monitoring of functions thanks


to micro processor. The popular hand tool for top quality results.

The reliable, cost-effective and proven hand tool with stepless adjustment of temperature range.

b Reproducible results thanks to digital display of set and actual


values of temperature.
b Constant temperature independent of voltage fluctuations and
environmental conditions.
b Adaptor tube with heat protection
b Electronic protection of heating element
b Motor shut-off at minimal carbon level

b
b
b
b
b

Technical Data
Voltage
Power
Frequency
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
mm
kg

230 /120
1600
50 / 60
50 600
340 90, handle 56
1.1 (without 3 m cord)
2
3
CCA
4

Adaptor tube with heat protection


Electronic protection of heating element
Motor shut-off at minimal carbon level
Multiple replacement of carbon brushes possible
Suitable for continuous operation

Technical Data
Voltage
Power
Frequency
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

Artikel-Nr.

Artikel-Nr.

100.741
100.742
111.165

100.705
100.706
100.709
112.230
109.987

10

TRIAC PID 230V / 1600W for snap-fit nozzles with Euro plug
TRIAC PID 230V / 1600W for screw-on nozzles with Euro plug
TRIAC PID 120V / 1600W for snap-fit nozzles with UK plug

V~
W
Hz
C
mm
kg

230
1600
50 / 60
20 700
340 90, handle 56
1.1 (without 3 m cord)
2
3
CCA
4

TRIAC S 230V / 1600W for snap-fit nozzles with Euro plug


TRIAC S 230V / 1600W for screw-on nozzles with Euro plug
TRIAC S 230V / 1600W for snap-fit nozzles with Australian plug
TRIAC S 230V / 1600W for snap-fit nozzles with UK plug black
TRIAC S 120V / 1600W for snap-fit nozzles with UK plug yellow

General Catalog Plastic Welding 2010/11

www.leister.com

Welding of the connectors with TRIAC PID


and push-fit wide slot nozzle.

Hand tools

Working with the reliable TRIAC, the specialist produces perfect welding results.

The handy transport box provides ample


room for the required equipment.

Accessories TRIAC PID / TRIAC S


Roofing
107.124

Angled nozzle 20 mm, 90, push-fit

107.125

Angled nozzle 20 mm, 60, push-fit

107.132
107.130
107.133
128.535

Wide slot nozzle, push-fit,


40 mm
40 mm, 60 bent
40 mm, perforated
30 mm, 45 bent

107.129

Wide slot nozzle 60 mm for bitumen,


push-fit

107.131

Wide slot nozzle 80 mm, push-fit

107.123

Wide slot nozzle 20 mm, push-fit

100.303

Tubular nozzle 5 mm, push-fit


Version extra strong

105.578

106.989

106.990

Speed weld nozzle 4 mm,


push-fit on tubular nozzle 5 mm

Speed weld nozzle 5 mm,


push-fit on tubular nozzle 5 mm

106.991

107.132
107.130
107.133
128.535

Wide slot nozzle, push-fit


40 mm
40 mm, 60 bent
40 mm, perforated
30 mm, 45 bent

107.124

Angled nozzle 20 mm, 90, push-fit

107.125

Angled nozzle 20 mm, 60, push-fit

105.492

Wide slot nozzle 20 mm,


straight jaw , 120 bent at right angle

100.296

Heating element, 230 V, 1550 W,


for TRIAC PID

100.689

Heating element, 230 V, 1550 W,


for TRIAC S

Civil Engineering / Tunnel / Landfill sites


107.123

Wide slot nozzle 20 mm, push-fit

107.132

Wide slot nozzle 40 mm, push-fit

107.135

Wide slot nozzle 40 mm,


PTFE-coated, push-fit

100.296

Heating element, 230 V / 1550 W,


for TRIAC PID

100.650

Heating element, 120 V / 1600 W,


for TRIAC PID

Speed weld nozzle 3 mm,


push-fit on tubular nozzle 5 mm

100.296

Heating element, 230 V, 1550 W,


for TRIAC PID

100.689

Heating element, 230 V, 1550 W,


for TRIAC S

Billboards / Tarpaulins
107.123

Wide slot nozzle 20 mm,


angled, push-fit

100.689

Heating element, 230 V / 1550 W,


for TRIAC S

105.487

Wide slot nozzle 20 mm,


bent and angled, push-fit

100.702

Heating element, 120 V / 1550 W,


for TRIAC S

www.leister.com

General Catalog Plastic Welding 2010/11

11

The professional Handtool for work


on the roof.

Apparatus and container construction (with push-fit nozzle)


100.303

Tubular nozzle 5 mm, for versions


with nozzles, push-fit

113.670

drawing nozzle triangular shaped,


with tacking tip, screw-on, 90 5.7 mm

105.578

Version extra-strong

113.877

Speed weld nozzle, push-fit on


tubular nozzle 5 mm

drawing nozzle triangular shaped,


without tacking tip, screw-on
5.7 mm, profile A

106.986

7 mm, profile B

106.987

7 x 5.5 mm

126.552

drawing nozzle 4 mm, screw-on


for fluor plastics

106.992
106.993

5.7 mm, profile A


7 mm, profile B

106.989
106.990
106.991

3 mm
4 mm
5 mm

106.996

Tacking nozzle,
push-fit on tubular nozzle 5 mm

Floors / Interior Design


100.303

Tubular nozzle 5 mm, for versions


with nozzles, push-fit

105.578

Version extra-strong

106.982

Extension nozzle 5 mm,


150 mm

107.348

Device rest

107.344

Welding mirror 135 mm, push-fit

100.296

Heating element, 230 V, 1550 W,


for TRIAC PID

106.989

Speed weld nozzle 3 mm, push-fit on


Tubular nozzle 5 mm

100.689

Heating element, 230 V, 1550 W,


for TRIAC S

106.990

Speed weld nozzle 4 mm, push-fit on


Tubular nozzle 5 mm

106.991

Speed weld nozzle 5 mm, push-fit on


Tubular nozzle 5 mm

105.431

Speed weld nozzle 3 mm,


with small air-slide, push-fit on
Tubular nozzle 5 mm

105.432

Speed weld nozzle 4 mm,


with small air-slide, push-fit on
Tubular nozzle 5 mm

105.433

Speed weld nozzle 5 mm,


with small air-slide, push-fit on
Tubular nozzle 5 mm

Apparatus and container construction (with screw-on nozzle)


105.622

106.988

Tubular nozzle, 5 mm, screw-on

Tacking nozzle, screw-on

113.666
113.399

drawing nozzle, 3 mm
drawing nozzle, 4 mm,
with tacking tip, screw-on

113.876
113.874

drawing nozzle, 3 mm
drawing nozzle, 4 mm,
without tacking tip, screw-on

12

107.139

General Catalog Plastic Welding 2010/11

Speed weld nozzle 4.5 12 mm


for fillet weld, push-fit on Tubular
nozzle 5 mm

www.leister.com

TRIAC PID: monitoring of welding temperature for top quality.

Hand tools

The TRIAC S hand welding tool, used for


welding linoleum, equipped with a speed
weld nozzle.

Welding a patch with the TRIAC PID on a


building site.

107.137

Speed weld nozzle for tape


welding 8 mm, push-fit on
Tubular nozzle 5 mm

106.997

Rotary burr 6 mm
(for drilling machine)

100.296

Heating element, 230 V, 1550 W,


for TRIAC PID

106.992

Speed weld nozzle 5.7 mm,


push-fit on tubular nozzle 5 mm

100.689

Heating element, 230 V, 1550 W,


for TRIAC S

Shrinking and vehicle repairs


107.324

sieve reflector 12 10 mm,


push-fit on Tubular nozzle 5 mm

107.337

sieve reflector 50 35 mm,


push-fit

107.338

sieve reflector 35 20 mm,


push-fit

107.326

Shell reflector 25 150 mm,


push-fit

107.307

Spoon reflector 27 35 mm,


push-fit

107.339

Soldering reflector 17 34 mm,


push-fit

106.996

Tacking nozzle,
push-fit on tubular nozzle 5 mm
Ohter versions on request.
Technical data are subject to change without prior notice.

www.leister.com

General Catalog Plastic Welding 2010/11

13

Well balanced design for precise welding.

Hand tool

TRIAC BT
The TRIAC BT fulfills all of the functionality and design requirements
necessary for successful plastic welding. Weighing just one kilogram,
it is the lightest in its class and is made from high-quality material.
Every TRIAC BT kit undergoes stringent quality checks before leaving
the factory in Switzerland. The sturdy tool box includes everything an
expert technician requires.

Temperature setting:
Convenient and reliable temperature
adjustment

Accidental start-up protection:


The temperature adjustment
becomes lit-up if the power to the
tool is interrupted

Filter:
The fine mesh air filter prevents dirt from
clogging the air inlet of the tool

Filter cleaning:
The air filters on both sides can be
easily removed and cleaned

Tool handle:
Ergonomically designed handle with
soft grip covering for a secure hold

Nozzle:
Extra strong integral 5 mm
universal nozzle

Spare heating element:


Protected, packed in a box and within
easy reach

Tool box:
Enough space for all the accessories
the professional needs

5
1+2

3+4

14

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

Intuitive design and easy handling for


precision welding.

Perfect for detailed work.

Contained in delivery

Hand tool

TRIAC BT tarpaulin welding-set

Accessories TRIAC BT

The TRIAC BT tarpaulin welding-set is the perfect set for the ambitious
tarpaulin specialist.

140.160

Pressure roller 40 mm with ball


bearings, (Silicone)

b
b
b
b
b

140.161

Pressure roller 28 mm with ball


bearings, (Silicone)

136.916

Heating element,
230 V / 1550 W

116.586

Tool box, for TRIAC BT, TRIAC PID,


TRIAC S, ELECTRON

137.855

Leister-Cutter with 4 spare blades

Light and easy to handle


Ergonomic handle for welding without strain
Electronically protected heating element
Integral precision nozzle
Built in start-up protection in case of power interruption

Technical Data
Voltage
Spannung
Power
Leistung
Temperature
Frequenz
Size (L )
Temperatur
Weight
Luftmenge (20C)
Marking of conformity
Abmessungen
(L )
Approval Mark
Gewicht
Certification Scheme
Konformittszeichen
Protection Class II
Sicherheitszeichen
Zertifizierungsart
Schutzklasse II

V~ V~
W W
Hz C
C mm
l/minkg
mm
kg

230
230
1600
1600
700
5020
/ 60
90, handle 56
50370
600
1.0 (without 2 m cord)
230
340
2 90, Handgriff 56
1.43(mit 3 m Kabel)
2CCA, CB
34
CCA
4

Article No.
136.937 TRIAC BT 230V / 1600W tarpaulin kit 20mm with Euro-plug
136.938
Article No.TRIAC BT 230V / 1600W tarpaulin kit 40mm with Euro-plug
136.936 TRIAC BT 230V / 1600W Fussboden-Set mit Euro-Stecker
Within
scopeTRIAC
of supply:
Transport
box, Planenverarbeiter-Set
spare heating element,20mm
pressure
40 mm
136.937
BT 230V
/ 1600W
mit roller
Euro-Stecker
136.938 TRIAC BT 230V / 1600W Planenverarbeiter-Set 40mm mit Euro-Stecker
136.939 TRIAC BT 230V / 1600W Kunststoffverarbeiter-Set mit Euro-Stecker

www.leister.com

General Catalog Plastic Welding 2010/11

15

Perfect for hot gas extrusion welding of containers and apparatuses


Contained in delivery

Hand tool

TRIAC BT plastic welding kit

Accessories TRIAC BT

Das TRIAC BT Plastic welding kit is the perfect kit for the ambitioned
container and apparatus engineers.

106.996

b
b
b
b
b

106.989

Speed weld nozzle, push-fit (3 mm)

106.990

Speed weld nozzle, push-fit (4 mm)

106.991

Speed weld nozzle, push-fit (5 mm)

Light and easy to handle


Ergonomic handle for welding without strain
Electronically protected heating element
Integral universal nozzle
Built in start-up protection in case of power interruption

Tacking nozzle, push fit

106.992

Speed weld nozzle,


push-fit (5.7 mm, A)

106.993

Speed weld nozzle,


push-fit (7 mm, B)

A-Profile

Technical Data
Voltage
Power
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
C
mm
kg

230
1600
20 700
370 90, handle 56
1.0 (without 2 m cord)
2
3
CCA, CB
4

B-Profile

136.916

Heating element,
230 V / 1550 W

116.586

Tool box, for TRIAC BT, TRIAC PID,


TRIAC S, ELECTRON

137.855

Leister-Cutter with 4 spare blades

Article No.
136.939

TRIAC BT 230V / 1600W plastic welding kit with Euro-plug

Included in delivery: TRIAC BT, tool box, spare heating element, tacking nozzle and speed
welding nozzle 5.7 mm (profile A)

16

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

Well balanced design for precise welding of floor coverings.


Contained in delivery

Hand tool

TRIAC BT floor welding kit

Accessories TRIAC BT

The TRIAC BT floor welding kit is the ideal kit for the ambitioned flooring
technician.

107.139

b
b
b
b
b

106.989

106.990

106.991

105.431

105.432

105.433

Light and easy to handle


Ergonomic handle for welding without strain
Electronically protected heating element
Integral universal nozzle
Built in start-up protection in case of power interruption

Technical Data
Voltage
Power
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
C
mm
kg

230
1600
20 700
370 90, handle 56
1.0 (without 2 m cord)
2
3
CCA, CB
4

Speed weld nozzle,


push-fit (4.5 x 12 mm)

Speed weld nozzle,


push-fit (3 mm)
Speed weld nozzle,
push-fit (4 mm)
Speed weld nozzle,
push-fit (5 mm)
Speed weld nozzle,
with small air-slide, push-fit (3 mm)
Speed weld nozzle,
with small air-slide, push-fit (4 mm)
Speed weld nozzle,
with small air-slide, push-fit (5 mm)

136.916

Heating element,
230 V / 1550 W

116.586

Tool box, for TRIAC BT, TRIAC PID,


TRIAC S, ELECTRON

137.855

Leister-Cutter with 4 spare blades

Article No.
136.936

TRIAC BT 230V / 1600W floor welding kit with Euro-plug

Included in delivery: TRIAC BT, transport box, spare heating element,


Speed weld nozzle 5 mm and speed weld nozzle with small air-slide

www.leister.com

General Catalog Plastic Welding 2010/11

17

Hand tool

HOT JET S

Accessories HOT JET S

As the most compact hand tool from Leister, the HOT JET S low weight
of 600 g, incl. cord and slim handle, ensures fatigue-free welding and
high power.
b
b
b
b
b

The smallest Leister hand tool


Electronic steplessly controlled temperature
Electronic steplessly controlled air flow
Low noise
Integrated flexible tool stand

Technical Data
Voltage
Power
Frequency
Temperature
Pressure static
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
Pa
mm
kg

230
460
50 / 60
20 600
max. 1600 (16 mbar)
235 70, handle 40
0.4 (without 3 m cord)
2
3
CCA
4

107.141

Wide slot nozzle 15 mm, push-fit

107.142

Wide slot nozzle 20 mm, push-fit

107.144

Tubular nozzle
5 mm, push-fit

105.567

Extension nozzle
5 x 150 mm, straight

105.556
107.270

Angled nozzle 20 mm,


Heating
element,
90
angled,
push-fit
230 V~ / 1550 W

106.996

Tacking nozzle,
push-fit on Tubular nozzle 5 mm

137.855
106.989

106.990

106.991

Leister-Cutter,
Speed
weld nozzle 3 mm,
mit 4 Ersatzklingen
push-fit
on Tubular nozzle 5 mm
Speed weld nozzle 4 mm,
push-fit on Tubular nozzle 5 mm
Speed weld nozzle 5 mm,
push-fit on Tubular nozzle 5 mm

106.992

Speed weld nozzle,


push-fit (5.7 mm, A)

106.993

Speed weld nozzle,


push-fit (7 mm, B)

Artikel-Nr.
100.648
112.229
100.854
100.861

18

HOT JET S 230V / 460W with Euro plug


HOT JET S 230V / 460W with UK plug black
HOT JET S 230V / 460W with AUS plug
HOT JET S 120V / 460W with USA plug

A-Profile
105.431

105.432

105.433

General Catalog Plastic Welding 2010/11

B-Profile
Speed weld nozzle 3 mm,
with small air-slide, push-fit
on Tubular nozzle 5 mm
Speed weld nozzle 4 mm,
with small air-slide, push-fit
on Tubular nozzle 5 mm
Speed weld nozzle 5 mm,
with small air-slide, push-fit on
Tubular nozzle 5 mm

www.leister.com

The HOT JET S is especially suited to


carry out work in areas which are difficult
to access.

107.137

Speed weld nozzle for tape


welding 8 mm, push-fit on
Tubular nozzle 5 mm

107.139

Speed weld nozzle 4.5 12 mm


for fillet weld, push-fit on
Tubular nozzle 5 mm

107.324

Sieve reflector 12 10 mm,


push-fit on Tubular nozzle 5 mm

107.146

Soldering nozzle 2 mm

107.151

Soldering nozzle 4 mm

107.148

Soldering nozzle 3 x 1.5 mm,


oval

107.310

Sieve reflector 35 20 mm,


push-fit

107.311

Sieve reflector 50 35 mm,


push-fit

107.312

Spoon reflector 25 30 mm,


push-fit

www.leister.com

Hand tools

Fitting a solder shrink connection with


HOT JET S and a push-fit sieve reflector.

The small and light HOT JET S is especially


suited to carry out work where space is
tight.

107.305

Ironing nozzle 15 x 25 mm

100.818

Heating element,
230 V / 435 W

General Catalog Plastic Welding 2010/11

19

Simple heating up fibre optic loose tube


cables for further processing.

Welding pipes

Hand tool

GHIBLI

Accessories GHIBLI

Derived from a hot desert wind GHIBLI certainly lives up to its


name! Thanks to two-step airflow switching and steplessly adjustable
temperature, it can be used for the most diverse applications.
Universal tool for welding and shrinking
Welding results independent of voltage fluctuations and ambient
temperature
Two-step selectable air flow
Extensive range of accessories

106.998

Wide slot nozzle 20 mm,


push-fit

106.999

Wide slot nozzle 40 mm

107.154

Tubular nozzle 5 mm,


push-fit

107.006

Extension nozzle
5 x 130 mm, straight

107.308

Sieve reflector 50 35 mm,


push-fit
Sieve reflector 35 20 mm,
push-fit

107.309

Technical Data
Voltage
Power
Frequency
Temperature
Pressure static
Size (L B H)
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
Pa
mm
kg

230
2000
50 / 60
20 600
Stufe 2: 1500 (15 mbar)
Stufe 3: 2100 (21 mbar)
195 85 160, handle 57
0.9 (without 3 m cord)
2
3
CCA
4

Article No.
101.881
101.887

Spoon reflector 25 30 mm,


push-fit

107.325

Soldering reflector 17 34 mm,


push-fit

107.319

Sieve reflector 65 mm

107.315

Folding reflector 70 12 mm,


push-fit

107.007

De-horning nozzle

107.345

Welding mirror 135 mm,


PTFE-coated

115.513

Heating element,
230 V / 1800 W

GHIBLI 230V / 2000W with Euro plug


GHIBLI 120V / 1500W with USA plug

More versions on request

20

107.313

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

Shrinking of cable labels

Ergonomic design for strain-free car


wrapping.

Contained in delivery

Hand tool

SONORA S1

Accessories SONORA S1

The handy, quiet and compact tool for universal use. It is applied in
fields as diverse as shrinking, vehicle labeling, forming and heating. Its
balanced design allows for strain-free welding. Excellent price/performance ratio.

Light and compact


High stability in head-handle position for long term use
Balanced ergonomics with soft grip
Very quiet tool, ideal for indoor use
Constant temperature and closed-loop controlled electronics

Technical Data
Voltage
Power
Temperature
Size
Weight

V
W
C
mm
kg

230
2000
80 650
230 x 200
0.6 (without 2 m cord)

Article No.
140.996

119.269

Glass protection nozzle

119.270

Wide slot nozzle 50 mm

119.314

Reducer nozzle
(Included in delivery)

119.271

Reflector nozzle
(Included in delivery)

119.316

Tubular nozzle 5 mm

119.315

Wide slot nozzle 20 mm

119.312

Solder sleeve reflector nozzle


(Included in delivery)

107.324

sieve reflector 12 x 10 mm

107.308

sieve reflector 50 x 35 mm

SONORA S1, 230 V / 2000 W with Euro-plug

More versions on request

www.leister.com

General Catalog Plastic Welding 2010/11

21

Welding of bitumen sheeting using the


powerful ELECTRON with a wide slot
nozzle.

Hand tool

ELECTRON

Accessories ELECTRON

Powerful and versatile, the ELECTRON is the tool the specialist would
wish for.

Powerful
Compact
Robust
Construction site tried and tested

Technical Data
Voltage
Power
Frequency
Temperature
Pressure static
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
Pa
mm
kg

107.258

Wide slot nozzle, push-fit


70 10 mm, for bitumen

107.134

Wide slot nozzle, push-fit


40 x 2 mm, for bitumen

107.266

Wide slot nozzle 75 2 mm,


push-fit,
with tool stand (Artikel 116.753)

230 / 400
3400 / 5500
50 / 60
20 650
3000 (30 mbar)
320 95, handle 64
1.3 (without 3 m cord)
2
3
CCA
4

116.753

Tool stand

107.270

Wide slot nozzle 150 12 mm,


push-fit

107.229

Round nozzle 20 mm

107.331

Folding reflector 70 70 mm,


push-fit

107.327

Sieve reflector 85 x 85 mm,


push-fit

107.333

Sieve reflector 150 x 130 mm,


push-fit

107.340

Shell reflector, 45 x 250 mm,


push-fit

107.328

Folding reflector 60 75 mm,


push-fit

Article No.
107.781
107.788
110.889
116.055

ELECTRON 230V / 3400W with Euro plug


ELECTRON 400V / 5500W, with 16A CEE-Stecker
ELECTRON 120V / 2700W with 32A UK plug
ELECTRON 230V / 3400W with sprap nozzle, with Euro plug

More versions on request

22

General Catalog Plastic Welding 2010/11

www.leister.com

106.127

Sieve reflector 65 mm

107.330

Folding reflector 125 22 mm,


push-fit

116.054

Scraper nozzle,
(only use in combination with
heater tube, Article no. 116.053)

105.961

Wide slot nozzle 45 x 12 x 350 mm


(for foundries)

107.347

Swordshaped nozzle
74 x 12 x 520 mm,
edges rounded, PTFE-coated

107.346

Welding mirror 270 mm,


push-fit

107.348

Tool rest

113.269

Heating element, 230 V / 3400 W

101.273

Heating element, 400 V / 5500 W

www.leister.com

General Catalog Plastic Welding 2010/11

Hand tools

Accelerating the drying process of varnish,


paint and body filler using the ELECTRON.

ELECTRON with scraper nozzle. Scraping


color without solvent!

23

Flameless shrink-wrapping of pallets and


bulky goods with the FORTE S3. This allows
work to be carried out in closed spaces.

Hand tool

FORTE S3
The most powerful hand tool from Leister: FORTE S3 is extremely well
suited to flameless shrinking of pallets and bulky goods.

Powerful pallet-shrinking tool


Uniform shrinkage
May be used in the most confined spaces
Integrated tool stand

Technical Data
Voltage
Power
Frequency
Temperature
Pressure static
Size (L B H)
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
Pa
mm
kg

3 x 230 3 x 400
10000
10000
50 / 60
650
1200 (12 mbar)
390 132 215
4.4 (without 10 m cord)
2
3
CCA
4

Article No.
102.027 FORTE S3 3x400V / 10KW with 16A CEE plug
102.030 FORTE S3 3x230V /10KW with 16A CEE plug

More versions on request

24

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tool

HOTWIND S

Accessories HOTWIND S

Weighing just 3.0 kg, the HOTWIND S can be used both as an integrated
or bench device. This enormous flexibility combined with the high maximum temperature of up to 800C and the wide range of accessories
means that HOTWIND S can be used in a variety of ways.
b
b
b
b
b

Ideal for warming, heating, forming and drying


Heating power steplessly adjustable with potentiometer
Integrated device and heating element protection
Manual air slide, handle push-fit
Extremely smooth running

107.260
107.259
105.977
107.263
107.262
105.992
105.991

125.317

Technical Data
Voltage
Frequency
Power
Max. exhaust temperature
Pressure static
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
Hz
W
C
Pa
kg

230
50 / 60
3700
650 / 800
200 (2 mbar)
3.0 (without 3 m cord)
2
3
CCA
4

Wide slot nozzle, push-fit (a b)


85 15 mm
150 12 mm
200 9 mm
250 12 mm
300 4 mm
400 4 mm
500 4 mm
Flange connector, push-fit
a = 90 mm

107.335

Sieve reflector, push-fit


150 mm

107.248

Stainless steel filter, push-fit


on air intake

102.362

Heating element,
230 V / 3600 W

Article No.
102.581

Hotwind S, 230V/3700W, with Euro-plug

More versions on request

www.leister.com

General Catalog Plastic Welding 2010/11

25

Hand tools

The HOTWIND S is perfectly suited for drying and firing-in of color on plastic components.

LABOR S, used in connection with MINOR


as an external air supply.

Hand tool

LABOR S

Accessories LABOR S

Small but scrappy: The LABOR S is a jack of all trades. It can be used
to weld even difficult to access locations perfectly. It causes almost no
fatigue, even for small hands.

Temperature adjustment via rotary knob


Very small and light device
Ideal for draw welding and tacking
Air supply with ROBUST blower, MINOR or compressed air
Ideal for mobile use when coupled with MINOR blower

Technical Data
Voltage
Power
Frequency
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
mm
kg

107.144

Rohrdsenozzle
5
mm,5 aufschiebbar
Tubular
mm, push-fit

106.992
106.993

Speed weld nozzle, push-fit on


Tubular nozzle 5 mm
5.7 mm, profile A
7 mm, profile B

106.989
106.990
106.991

3 mm
4 mm
5 mm

106.996

Tacking nozzle, push-fit on


Tubular nozzle 5 mm

101.581

Heating element, 230 V / 800 W

101.643

Heating element, 120 V / 600 W

230 / 120
800 / 600 / 900
50 / 60
20 600
180, handle 40
0.15 (without air hose,
without cord)
2
3
CCA
4

Article No.
101.716
101.723
101.754

LABOR S with connection box 230 V / 800 W with Euro-plug, Air hose 3 m
LABOR S with junction box, 120V/600W, 3m PVC-hose, without plug
LABOR with MINOR blower 230 V / 900 W with EURO plug, air hose 1.5 m

More versions on request

26

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

WELDING PEN R

WELDING PEN S
The rotating air hose on the
WELDING PEN facilitates work.

Wire welding using the compact, light


WELDING PEN R.

Hand tool

WELDING PEN R / WELDING PEN S

Accessories WELDING PEN R / WELDING PEN S

The WELDING PEN is an optimized hand tool for draw welds. Due to its
slim design and the external air supply by a swiveling air hose work becomes nearly fatigue-free.
The closed-loop controlled WELDING PEN R provides the perfect welding
temperature, which is shown on the display and can be adjusted easily.
High quality work may also be carried out using the WELDING PEN S
which is easily controlled by means of the rotary knob.

Used in combination with ROBUST blower or compressed air


Digital temperature display (WELDING PEN R)
Swiveling air hose connection
Cooled heating element tube

Technical Data
Voltage
Power
Frequency
Temperature
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
C
mm
kg

230 / 120
1000 / 600
50 / 60
20 600
270 43, handle 32
1.0 (with 3 m cord / air hose
and Y-connection)
2
3
CCA
4

105.622

Tubular nozzle 5 mm, push-fit

106.988

Tacking nozzle, screw-on

113.666
113.399

Drawing nozzle round, 3 mm


Drawing nozzle round, 4 mm,
with tacking tip, screw-on

113.876
113.874

Drawing nozzle round, 3 mm


Drawing nozzle round, 4 mm,
without tacking tip, screw-on

113.670

Triangular drawing nozzle,


with tacking tip, screw-on, 90 5.7 mm

113.877
106.986

Triangular drawing nozzle,


without tacking tip, screw-on
5.7 mm, profile A
7 mm, profile B

106.987

7 x 5.5 mm

126.552

drawing nozzle 4 mm, screw-on


for Fluor plastics

127.726
127.727

Angular adapter for screw-on nozzles,


screw-on
30
45

113.412

Heating element for WELDING PEN R


and WELDING PEN S, 230 V / 1000 W

113.597

Heating element for WELDING PEN R


and WELDING PEN S, 120 V / 600 W

Article No.
114.380
119.966
113.081
114.275

WELDING PEN R,230V / 1000W, screw-on, with Euro-plug


WELDING PEN R,120V / 600W, screw-on, with UK-plug
WELDING PEN S, 230V/1000W, screw-on, with Euro-plug
WELDING PEN S, 120V/600W, screw-on, with UK-plug

More versions on request

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General Catalog Plastic Welding 2010/11

27

DIODE PID

DIODE S
Convenient wire welding using the
powerful, light DIODE PID.

PP-Container, Colasit, Switzerland

Hand tool

DIODE PID / DIODE S

Accessories DIODE PID / DIODE S

The DIODE is an extremely handy high performance tool. The closedloop controlled DIODE PID provides the perfect welding temperature at
all times. Due to its display, adjusting the temperature is simple. High
quality work may also be carried out using the DIODE S which is easily
controlled by means of a rotary knob.

With push-fit nozzle

Operated with ROBUST blower or compressed air


Digital controlled and displayed temperatures (WELDING PEN R)
Cooled heating element tube
In combination with MINOR blower suitable for field applications

Technical Data
Voltage
Frequency
Power
Temperature
Min. air flow (20 C)
Size (L ) mm
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
Hz
W
C
l/min
kg

230 / 120
50 / 60
1600
20 600
40
265 57, handle 40
1.15 (with 3 m cord / 3 m air hose)
2
3
CCA
4

Article No.
101.303
101.304
101.313
101.281
101.282
101.293

DIODE PID,230V/1600W push-fit with Euro-plug


DIODE PID,230V/1600W, screw-on with Euro-plug
DIODE PID 120V/1600W for push-fit nozzles, with UK-plug yellow
DIODE S, 230V,/1600Wpush-fit with Euro-plug
DIODE S,230V/1600W, screw-on with Euro-plug
DIODE S 120V/1600W for push-fit nozzles, with UK-plug yellow

More versions on request

28

100.303

Tubular nozzle 5 mm, for versions


with nozzles, push-fit

105.578

Version extra-strong

106.992
106.993

Speed weld nozzle, push-fit on


Tubular nozzle 5 mm
5.7 mm, profile A
7 mm, profile B

106.989
106.990
106.991

3 mm
4 mm
5 mm

106.996

Tacking nozzle, push-fit on


Tubular nozzle 5 mm

107.348

Tool rest

100.296

Heating element for DIODE PID,


230 V / 1550 W

100.689

Heating element for DIODE S,


230 V / 1550 W

With screw-on nozzle


105.622

Tubular nozzle 5 mm, screw-on

106.988

Tacking nozzle, screw-on

113.666
113.399

Drawing nozzle round, 3 mm


Drawing nozzle round, 4 mm,
with tacking tip, screw-on

113.876
113.874

Drawing nozzle round, 3 mm


Drawing nozzle round, 4 mm,
without tacking tip, screw-on

113.670

Triangular drawing nozzle,


with tacking tip, screw-on, 90 5.7 mm

113.877
106.986

Triangular drawing nozzle,


without tacking tip, screw-on
5.7 mm, profile A
7 mm, profile B

106.987

7 x 5.5 mm

126.552

Drawing nozzle, 4mm, screw-on,


for Fluor plastics

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

MINOR blower with DIODE PID

MINOR blower as an air supplier for the


DIODE PID

Blower

MINOR
Dont be deceived by the MINORs small size and low weight: This
blower delivers sufficient air to enable quality work with DIODE PID / S
or LABOR S.
Light and compact
Powerful
Serves as mobile air supply for the hand tools DIODE PID / S
and LABOR S
Also suitable for work on construction sites

Technical Data
Voltage
Power
Frequency
Air flow (20C)
Pressure static
Air outlet (external)
Size (L )
Weight
Marking of conformity
Approval Mark
Certification Scheme
Protection Class II

V~
W
Hz
l/min
Pa
mm
mm
kg

230
100
50 / 60
400
4000 (40 mbar)
14.5
250 95, handle 64
1.15 15 (with 3 m cord)
2
3
CCA
4

Article No.
108.747
109.988

Minor, 230V/100W, with Euro-plug


Minor, 120V/100W, with UK-plug yellow

More versions on request

www.leister.com

General Catalog Plastic Welding 2010/11

29

Blower ROBUST, serving as external air


supply for the WELDING PEN.

Blower

ROBUST

Accessories ROBUST

Versatile and operable at high ambient temperatures of up to 60C.


Despite its small dimensions, the ROBUST is a real powerhouse. It offers
great flexibility thanks to its extensive range of accessories.

Compact design high performance


Sound-suppressed
Can be fitted at any position
Serves as an external air supply for 3 DIODEN PID / S,
1 WELDING PEN R / S and 3 LABOR S

Technical Data
Voltage
Power
Frequency
Air flow (20C)
Pressure static
Ambient temperature
Protection type (IEC 60529)
Air intake (external)
Air outlet (external)
Weight
Size (L B H)
Marking of conformity
Protection Class I

V~
W
Hz
l/min
Pa
C
mm
mm
kg
mm

107.354

Stainless steel filter,


push-fit on Air intake

107.281

Hose connection adapter


( 38 mm), 3 Output every 14 mm

113.859

Air hose 14 mm

101.031

hose clip for air hose 14 mm

230
250
50 / 60
1200 / 1300
8000 / 10 500 (80 / 105 mbar)
< 60
IP 54
38
38
8.0 (with 3 m cord)
255 221 221
2
1

Article No.
103.432

30

Blower ROBUST 1 x 230 V with condenser und 3 m cord with Euro-plug

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools
Hand tools

General Accessories
Roofing
140.160

Pressure roller 40 mm with ball


bearings, (Silicone)

140.160

Pressure roller 40 mm with ball


bearings, (Silicone)

140.161

Pressure roller 28 mm with ball


bearings, (Silicone)

140.161

Pressure roller 28 mm with ball


bearings, (Silicone)

106.974

Pressure roller 80 mm (Silicone)

106.981

Pressure roller for customs seal roller

106.972

Pressure roller 80 mm (Silicone)

137.855

Leister-Cutter with 4 spare blades

106.976

Pressure roller 28 mm (PTFE)

116.586

Transport box, for TRIAC BT,


TRIAC PID, TRIAC S, ELECTRON

138.314

Seam probe tester


116.798

Brass brush

111.346

Edge plane with 10 spare blades

111.348

spare blades kit containing 10 blades

137.855

Leister-Cutter with 4 spare blades

116.586

Transport box, for TRIAC BT,


TRIAC PID, TRIAC S, ELECTRON

Billboards / Tarpaulins
106.974

www.leister.com

Civil Engineering / Tunnel / Landfill sites


140.160

Pressure roller 40 mm with ball


bearings, (Silicone)

140.161

Pressure roller 28 mm with ball


bearings, (Silicone)

106.976

Pressure roller 28 mm (PTFE)

Pressure roller 80 mm (Silicone)

General Catalog Plastic Welding 2010/11

31

Container and apparatus construction


107.348

Tool rest (TRIAC)

106.969

Spatula

137.855

Leister-Cutter with 4 spare blades

137.855

Leister-Cutter with 4 spare blades

116.586

Transport box, for TRIAC BT,


TRIAC PID, TRIAC S, ELECTRON

106.966

Hand grooving tool

106.968

Spare blades for hand grooving tool

116.586

Transport box, for TRIAC BT,


TRIAC PID, TRIAC S, ELECTRON

Floorings / Interior decoration


122.541

Trimming guide

106.972

Pressure roller,
with ball bearings (Brass)

106.974

Pressure roller 80 mm (silicone)

140.160

Pressure roller 40 mm with ball


bearings, (Silicone)

140.161

Pressure roller 28 mm with ball


bearings, (Silicone)

106.976

Pressure roller 28 mm (PTFE)

32

General Catalog Plastic Welding 2010/11

www.leister.com

Hand tools

Welding rods
packaging
units (kg)

Article

Welding accessories PE

packaging
units (kg)

Article
Welding accessories div.

104.283

Welding rod HDPE, profile A, black

104.297

Welding rod PA, profile A, black

104.294

Welding rod HDPE, profile A, white

104.298

Welding rod PC, profile A, transparent

104.284

Welding rod HDPE, profile B, black

104.313

Welding rod PC/ABS/ALPHA (Honda), profile A, black

104.299

Welding rod HDPE, profile B, white

104.311

Welding rod PC/PBTP (Xenoy), profile A, grey

106.650

Welding band HDPE, 8x2mm, white

104.309

Welding rod PS, profile A, white

104.300

Welding rod LDPE, profile A, black

104.308

Welding rod PUR, profile A, black

106.654

Welding band Xenoy, 8x 2mm, grey

106.642

Welding rod PPs, profile A, grey, flame resistant

104.304

Welding rod PVDF, profile A, natural

104.303

Welding rod POM, profile A, natural

Welding accessories PP
104.287

Welding rod PP, profile A, grey/beige

104.301

Welding rod PP, profile A, black

104.288

Welding rod PP, profile B, grey/beige

126.356

Welding band PP, 8x2mm, natural

Welding accessories PVC


104.296

Welding rod PVC-U(hart), profile A, transparent

104.278

Welding rod PVC-U(hart), profile A, grey

106.641

Welding rod PVC-U, profile A, brown

104.280

Welding rod PVC-U(hart), profile B, brown

104.279

Welding rod PVC-U(hart), profile B, grey

104.302

Welding rod PVC-P(weich), profile A, transparent

Welding accessories ABS


104.295

Welding rod ABS, profile A, white

113.587

Welding rod ABS, profile A, black

107.027

Welding band ABS, 8x2mm, white

Test bundles
107.036

Test bundle bodywork welding rods, each consisting of


profile A pieces of 37 mm. single marked 6x HDPE,
6x PP, 6x PA, 6x PC, 6x ABS, 6x PCABS/APLHA Honda,
6x PC/PBTP/Xenoy

107.037

Test bundles standard each consisting of


profile A pieces of 37 mm. single marked 5x PVC-U,
5x PVC-P, 5x PP, 5x ABS, 5x HDPE, 3x PC, 3x PA,
3x POM, 3x LDPE, 3x PC/ABS/ALPHA Honda,
3x PC/PBTP/Xenoy

107.040

Test bundle welding band each consisting of


profile A pieces of 37 mm. single marked 9x HDPE
8x2mm white, 9x PP, 8x 2mm natural, 9x ABS 8x 2mm
white, 9x PC/PBTP/Xenoy grey

Profile sizes
Profile A

Diameters in mm

Profile B

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General Catalog Plastic Welding 2010/11

33

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