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General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
EC declaration of conformity (for EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Control Drawings for FM and CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.2.2
2.2.2.1
2.2.2.1.1
2.2.2.1.2
2.2.2.1.3
2.2.2.1.4
2.2.2.1.5
2.2.2.2
2.2.2.3
2.2.2.4
2.2.3
2.2.3.1
2.2.3.2
2.2.3.3
2.2.3.4
2.2.3.5
2.2.3.6
2.2.3.7
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Accordance to Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Explosion Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Compliance to FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Low-Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Reference of Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
WFI Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
1-i
1 - ii
CHAPTER 1 GENERAL
1.1 Product Introduction
The Wireless Field Interface (WFI) adds a wireless capability to the
existing servo or the radar gauge by supporting the GPU protocol which
is compliant with the ISA100 standards. It consists of multiple electronic
boards, an antenna cable, and a communication antenna. The WFI
communicates with the servo or the radar gauge through the Honeywell
Enraf field bus Bi-Phase Mark, processes the data, and forwards the
information wirelessly to the Wireless Device Manager (WDM) which is
compliant with the ISA100 standards. The complete network including
the WFI is based on the ISA100 wireless field device network.
There are different ways of communication which are as follows:
The protocol tunnel (Engauge and Entis)
Function blocks (Experion integration)
FIGURE 1-1
1-1
1-2
CHAPTER 2 SAFETY
2.1 Safety Conventions
2.1.1 Warnings
Description
Remark
General warning
2.1.2 Cautions
Description
General caution sign
2-1
FIGURE 2-1
2.2.1 General
WARNING! You must strictly follow the safety instructions
mentioned in this manual and the safety instructions
shipped with the WFI device for installation, commissioning, operation, and maintenance, for the safe
operation of the WFI device.
2-2
Safety
level
Remarks
Class 1,
Division 1
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
Zone 1
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
Remarks
Zone 1
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
Zone 2
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
CAUTION!
Seal conduit
within 18
inches.
Zone 2
WARNING!
Do NOT open
when an
explosive
atmosphere
may be
present.
CAUTION!
Seal conduit
within 18
inches.
Safe Area
Safety
level
Remarks
CAUTION!
Seal conduit
within 18
inches.
Class 1,
Division 2
Canada (CSA)
CAUTION!
Seal conduit
within 18
inches.
Safe
Zone
Safe
Zone
Refer to the control drawings shipped with the WFI for FM and CSA.
2.2.1.3 Users
2-3
2-4
2.2.2.1.3 Tools
If the WFI device does not function accurately, only a qualified service
engineer, trained by Honeywell Enraf and with the knowledge of safety
regulations for working in (potentially) explosive atmospheres are
allowed to repair the WFI device.
2.2.2.4 Grounding
2-5
fastened with a moment 16Nm (13.5 to 17.8 Nm). The bolts are
captured types (property class A2-70 or better) and are not user
replaceable. Contact Honeywell Enraf if you have or even suspect a
need for replacement bolts.
Use only Explosion proof (Ex d) compound cable glands or conduit
seals, (choice between the two is dependent on local requirements).
When using conduit seals, they shall be installed within 18 inches
from the enclosure.
Unused cable entries must be sealed with an approved threaded
stopping plug. Thread type (metric or NPT) and sizes vary; consult
the manual to make absolutely sure that the correct type is placed.
Improper installation of cable glands, conduit or stopping plugs will
invalidate the Ex approval.
Intrinsically safe cabling may only be connected to the outside 5 pin
socket. Connection of non-intrinsically safe signals will invalidate the
approval. The electrical data of the intrinsically safe circuits is to be
taken from the ATEX/IECEx certificate (numbers see below) which is
shipped with the instrument.
Accurate dimensions of the flame-proof joints must be used. Contact
Honeywell Enraf for information regarding the dimensions of the
flame-proof joints.
Approval
Certificate no.
ATEX
Approval pending
IECEx
Approval pending
Zone 1
FM
Approval pending
Class I, Division 1
group C, D T6
CSA
Approval pending
Class I, Division 1
group C, D T6
Zone 1
Ex d [ia] IIB T6
II 2 G
Ex d [ia] IIB T6 Gb
Ta = -40 C ... +85 C
(-40 F ... +185 F)
The WFI device complies with Part 15 of the FCC Rules. The WFI
device does not cause any harmful interference and accepts any
interference received.
2.2.3.5 Low-Voltage Directive
2-6
Standard
Description
ATEX 95
IECEx
FM
CSA
2-7
NOTE to FM label:
Ta = -40 F to +185 F
FIGURE 2-2
2-8
Safety - Liability
2.3 Liability
The information in this installation guide is the copyright property of
Honeywell International Inc. Honeywell International Inc. disclaims any
responsibility for personal injury or damage to equipment caused by:
Deviation from any of the prescribed procedures.
Execution of activities that are not prescribed.
Neglect of the safety regulations for handling tools and use of elec-
tricity.
The contents, descriptions, and specifications in this manual are subject
to change without notice. Honeywell International Inc. accepts no
responsibility for any errors that may appear in this manual.
Only certified technicians are authorized to make changes to the WFI
configuration. All modifications must be in accordance with the
guidelines as set forth by Honeywell International Inc. Modifications not
authorized by Honeywell International Inc. invalidates the approval
certificates.
2-9
ISA100
Wireless
BPM I/F
I/F
WDM
CIU
FDAP
Wireless Field
Interface
Servo Gauge
Entis Pro
FIGURE 3-1
3-1
FIGURE 3-2
FIGURE 3-3
3-2
The stack of modules are mounted on the DIN Rail and placed vertically
inside the enclosure as shown in FIGURE 3-4.
FII-SMV/SPARE
HCI-1WL
FCM-BPM
CAN-PSX
DIN rail
FIGURE 3-4
Module
Description
HCI - 1WL
CAN-PSX
FCM-BPM
FII-SMV
The housing of the WFI device consists of a box and a lid, which can be
removed by loosening 4 captive socket-head screws.
3-3
3-4
Description
Lid
Glass
G/H/I
3.4.2 Interior
Within the rugged, sand-casted housing, the printed circuit boards of
3-5
Grounding
points
FIGURE 3-5
Grounding concept
3-6
FIGURE 3-6
3-7
The HCI-1WL board occupies a single slot in the FlexConn rail and is a
combination of 1WL Main Board, LCRM and Barrier Board.
FIGURE 3-7
FlexConn electronics
3V3 power supply
SD card interface
5V / 3V3 level converter
1WL radio board
OneWireless radio board
1WL barrier board with assembled isolation plate
3-8
Jumper
Pin No.
Name / Signal
Optional
Optional
Termination of CAN-bus
3-9
FIGURE 3-8
CN2 - BPM
Pin no.
Name/Signal
TL1
TL2
n.c/spare
LEDs
3 - 10
Items
Description
LE1
Error indication
LE2
LE3
Jumpers
Items
Description
JP1
W&M Protection
JP2
Password Protect
JP3
Write Protection
JP4
Not Used
JP5
Not Used
JP6
Function
Description
Supply 10 V
Safe_+ = 10V for the SmartView display module, isolated (Ex certified)
RS485
Local service
Display interface
3 - 11
CN2
CN3
TR1
CN1
FIGURE 3-9
3 - 12
Connectors
Description
CN1
CAN-BUS
CN2
CN3
CN4
Program Header
CN1
Pin no.
Name/Signal
W&M
CAN_H
CAN_L
Vdc = + 15 V
GND
Name/Signal
Description
SGND
Vsafe_+
Safe_A
Safe_B
Name/Signal
Description
SGND
Vsafe_+
Safe_A
Safe_B
CN4
Pin no.
Name/Signal
P00
P01
MD0
MD2
RST
SIN0
SOT0
SCK0
Vcc
10
GND
LEDs
Items
Description
LE1
Error indication
LE2
Application specific
3 - 13
Items
Description
LE3
Application specific
Jumpers
Items
Description
JP1
JP2
JP3
JP4
Spare
JP5
Spare
JP6
Termination of CAN-bus
3 - 14
Item
Specification
Input Frequency
50 Hz to 60 Hz 10%
1.25 A
Isolation Voltage
4.3 KV
24 V - 65 V DC (+10% to -15%)
Output Voltage
15 V DC 4%
Continuous current
1A
CN2
Boost coil
Switch board
Heatsink
TX1
Storage
Main board
FIGURE 3-10
Description
CN1
CAN-BUS
CN2
Mains/DC input
CN3
Not placed
CN1
Pin no.
Name/Signal
n.c.
CAN_H
CAN_L
Vdc = + 15 V
GNDa
Description
Interconnected by 120 1206
a.
3 - 15
3 - 16
Pin no.
Name / signal
Description
Vin_a
Mains or DC + / - input
Vin_b
Mains or DC + / - input
PE
Earth = PE = GND
n.c
11 mm (2x)
[0.433 inches]
Box
162 (+0.05/+0.02) mm
6.378 (+0.002/+0.001) inches
161.96 (-0.02/-0.06) mm
FIGURE 3-11
Mechanical facilities
of WFI
3 - 17
FIGURE 3-12
3 - 18
WFI
Operating temperature
Electronics designed
Storage temperature
Ingress protection
3 - 19
CHAPTER 4 INSTALLATION
4.1 Mounting the Antenna
The communication antenna is placed on top of the WFI enclosure as
shown in the following figure. 4 dBi and 8.5 dBi integral antennas are
supported in WFI.
FIGURE 4-1
WFI antenna
4-1
Communication
antenna
Lightning
arrestor
FIGURE 4-2
For more information about the antenna types supported, refer to the
Wireless Field Interface Service Manual.
4-2
212 [8.346]
169 [6.654]
LAD Connector
206 [8.11]
229 [9.016]
FIGURE 4-3
4-3
FIGURE 4-4
FIGURE 4-5
4-4
FIGURE 4-6
FIGURE 4-7
4-5
The WFI has 2 flame proof and explosion proof 1/2 NPT or 3/4 NPT
cable glands with an appropriate IP value.See the type plate on the
device.
FIGURE 4-8
4-6
FIGURE 4-9
4-7
FIGURE 4-10
The mains input (Line and Neutral) cable wires terminate on the PSX
module connector. The mains input earth wire terminates on one of the
PE points provided inside the enclosure. From the PE point inside the
enclosure, the PSX gets the PE connection through the wire terminated
on the PSX connector.
The FCM-BPM signal cable from the servo gauge enters the enclosure
with the gland and terminates on the FCM-BPM module connector.
4-8
The FCM-BPM module then gets the earth wire from the PE point inside
the enclosure. See FIGURE 4-11.
FII-SMV cable
Coax Cable
Ground Points
Field Earth
(External)
FIGURE 4-11
Field wiring
After assembling all the boards in the WFI enclosures the following
internal connections have to be made.
1. The external display connector cable must be connected and
screwed to CN02 on FII-SMV Module.
2. The antenna interfacing cable coming from feed through must be
connected to J1 on Barrier board.
3. The Mains or DC input cable must be connected and screwed to
CN2 on CAN-PSX Module.
4. The BPM cable coming from Gauge (Cable simulator) must be
connected and screwed to CN2 on FCM-BPM Module.
4-9
FIGURE 4-12
4 - 10
Terminal
CN1
CN2 (AC/DC
input)
Pin
No.
Name / Signal
n.c.
CAN_H
CAN_L
Vdc = + 15 V
GND
Vin_a
Vin_b
PE
n.c
4.4.1.2 FCM-BPM
Terminal
CN2
LED
Pin
No.
Name / Signal
TL1
TL2
n.c/spare
LE1
Error indication
LE2
LE3
4.4.1.3 HCI-1WL
Terminal
Jumper
Pin
No.
Name / Signal
Optional
Optional
Termination of CAN-bus
4 - 11
4.4.1.4 FII-SMV
Terminal
CN1
CN2
CN3
CN4
LED
Jumper
4 - 12
Pin No.
Name / Signal
W&M
CAN_H
CAN_L
Vdc = + 15 V
GND
P00
P01
MD0
MD2
RST
SIN0
SOT0
SCK0
Vcc
10
GND
LE1
Error indication
LE2
Application specific
LE3
Application specific
JP1
JP2
JP3
JP4
Optional
JP5
Optional
JP6
Termination of CAN-bus
FIGURE 4-13
4 - 13
4 - 14
FCM-BPM
HCI-1WL
FII-SMV
CAN-PSX
TBUS Connector
DIN Rail
FIGURE 4-14
3. Ensure cables are clear of spigot face when re-inserting the lid.
4. Rotate gently to aid insertion.
5. Mount the 4 captive socket-head screws with an 8 mm Allen key.
Tighten with 16 Nm.
4 - 15
4 - 16