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Raw Material
Quarrying
Crushing
Pre-blending
Raw Material
X Four major chemical components in OPC
(CaO)
59-67 %
O Calcium oxide
(SiO2)
14-26 %
O Silica oxide
(Al2O3)
4-8 %
O Alumina oxide
(Fe2O3)
2-5 %
O Iron oxide
Quarrying
O
O
O
O
Removing overburden
Drilling
Blasting
Excavating and Hauling
Quarrying
Quarrying
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Quarrying
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Quarrying
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Crushing
X Four principles of material breakage
O
O
O
O
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Impact
Attrition
Shearing
Compression
Type of Crusher
X Main types of crushers for ordinary use in
cement plant
O Swing hammer mill
O Blow bar impactors
O Jaw crushers
O Cone crusher
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Type of Crusher
O
O
O
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16
Pre - blending
Stacking Methods
O Longitudinal stores
- Chevron method
- Windrow method
O Circular stores
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Pre - blending
Reclaiming Methods
O Bridge scraper
O Side scraper
etc.
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Stacking Method
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Reclaiming Method
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21
22
of mill
Tube mill
Vertical mill
Roller press
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24
Burning Process
Purpose
X To convert raw meal into clinker which
is a chemical process that take places at
temperature up to 1450 o C
25
Burning Process
Type of reaction and temperature development
X
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Heating up
oC
O 20-100
o
O 100-300 C
oC
O >500
Burning Process
O
O
O
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600-900 o C
>1250 o C
~1450 o C
Cooling
oC
O 1300-1240
CaCO3
CaO+CO2
Formation of liquid phase
Completion of reaction
Crystallization of liquid phase
Burning Process
O
O
O
O
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Raw meal
Tricalcium silicate
Dicalcium silicate
Tricalcium aluminate
Tetracalcium aluminoferite
Clinker
( C3S )
( C2S )
( C3A )
(C4AF )
Burning Process
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Burning Process
O
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Type of Process
- Wet process
- Semi wet process
- Semi Dry process
- Dry process
Burning Process
O
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Type of Kiln
- Long kiln
- Suspension pre-heater kiln
- Pre-calciner kiln
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The Siam Cement Industry Co.,Ltd.
Kiln
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Burning Process
O
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Type of Cooler
- Rotary cooler
- Planetary cooler
- Grate cooler
Cooler
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35
Cement Grinding
Purpose
O To grind the clinker from the kiln ,
approximately mixed with 4-5 %
gypsum and other possible additive
material , into the final product ,
cement.
36
Cement Grinding
Grinding system
O
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Tube mill
- Opened circuit
- Closed circuit
Tube mill with pre-grinding unit
- Roller press
- Vertical shaft impact crusher
- Vertical roller mill
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The Siam Cement Industry Co.,Ltd.
Cement Grinding
O
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Cement Grinding
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Cement Grinding
Type of cement
O Portland cement
O Mixed cement
Possible additive for mixed cement :
fly ash , pozzolana , blast furnace slag ,
limestone etc.
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Dispatch in Bag
- Bag / Big Bag
- Palletizer
O
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Bulk loading
43
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THE END
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