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SECTION OVERVIEWS:
WIRELINE UNITS:
Single Drum Survey Wireline Unit ........................................ 07
SPOOLING UNITS:
WIRELINE TRUCKS:
+ Dual Drum Slickline/Braided Line Truck ............................... 16
Dual Drum Truck with Removable Slickline Container ......... 17
Combined Double Drum Wireline/56ft Crane Truck ............. 18
LOGGING TRUCKS:
Dual Drum Open and Cased Hole Logging Truck ................ 19
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Section Overview
01
L-6901007856
Aluminium Lightweight
Single Drum Wireline Unit
L-6901010119
Double Drum
Wireline Unit
1
07
1
10
1
09
1
08
L-6901010120 Rigsafe
4 Cylinder (50/60HP)
Power Pack
L-6901010121 Rigsafe
4 Cylinder (80/90HP)
Power Pack
1
21
1
22
L-6901010122 Zone 2
Mini 4 Cylinder (50/60HP)
Power Pack
L-6901010123 Zone 2
4 Cylinder (80/90HP)
Power Pack
1
24
1
25
GENERAL FEATURES:
Heliportable/lightweight
Integral forklift pockets
Proven hydraulic system
Open or closed loop
GENERAL OPTIONS:
Sun canopies
Jacking castors
Weight indicators
Counterhead types
Carbon steel construction
Stainless steel construction
Aluminium construction
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
L-6901010124 Zone 1
Electric 55kW (75HP)
Power Pack
1
23
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Elmars range of lightweight/heliportable slickline, survey or trailer mounted units are primarily designed for a full range of
slickline operations.
02 Section Overview
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Elmar Containerised Units are designed for closed loop hydraulic systems. They provide the ultimate in flexibility for slickline
and memory logging operations.
L-6901015000
Dual Drum Wireline Unit
with Integral Power Pack
L-6901012000
Dual Drum Wireline Unit
with Integral Power Pack
1
11
1
12
1
11
RIGSAFE
L-6901015103-001 Rigsafe
4 Cylinder (80/90HP)
Power Pack
1
12
ZONE 2
L-6901015103-002 Zone 2
4 Cylinder (80/90HP)
Power Pack
1
12
ZONE 1
L-6901015103-003 Zone 1
Electric 55kW (75HP)
Power Pack
1
12
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
GENERAL FEATURES:
Integral forklift pockets
Proven hydraulic system
Open or closed loop
GENERAL OPTIONS:
Weight Indicators
Counterhead types
Air conditioners/heaters
Line oiling system
Remote BOP operation
Carbon steel construction
Stainless steel construction
Aluminium construction
Electronic winchmans control panels
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
4 cylinder turbo available on request
Section Overview
03
Logging Units
L-6901010134
Zone 2 Pressurised Lightweight
Logging System
c/w Winch Controls
L-6901010136
Zone 2
Pressurised
Logging System
L-6901010131
Zone 2 Containerised
Wireline/Logging Unit
c/w Integral Power Pack
1
14
1
15
1
13
Integral
Compressor
Rigsafe
4/6 Cylinder
(80/120HP)
Power Pack
Integral
Generator
Zone 2
4/6 Cylinder
(80/120HP)
Power Pack
GENERAL FEATURES:
Integral forklift pockets
Proven hydraulic system
Open or closed loop
Lightweight
Zone 1
Electric
55kW (75HP)
Power Pack
COMPRESSOR
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
GENERATOR
GENERAL OPTIONS:
Weight Indicators
Counterhead types
Air conditioners/heaters
Remote BOP operation
Remote grease operation
Carbon steel construction
Stainless steel construction
Aluminium construction
Electronic winchmans control panels
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
- Group II category 2 ATEX certified (Zone 1)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Elmar Containerised Logging Units are designed for areas where lifting restrictions are a concern. The Logging Units are of a
modular design using a proven closed loop hydraulic system.
04 Section Overview
Logging Trucks
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
L-6901008125
Dual Drum
Open and Cased Hole
Logging Truck
GENERAL FEATURES:
Proven hydraulic system
Lightweight rigid laminate construction
55 ambient temperature
Easy to cool cabin
Captains Chair with
intergrated winch control
Large range of line pulls and speeds
Slow constant line speed
available (<2ft/min)
Designed for operator comfort
1
19
Cased
Hole
Open
Hole
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
GENERAL OPTIONS:
Back-up mechanical weight indicator
Air conditioners/heaters
Integral power pack - redundancy
P.T.O. drive
Remote BOP operation
Remote grease operation
Electronic winchmans control panels
Under floor lubricator storage racks
Air bag tool storage racks
Cabin furniture
Back-up diesel generator
Communication system
Compressor
Section Overview
05
Wireline Trucks
L-6901006931
Combined Double
Drum Slickline/
Crane Truck
L-6901001500
Containerised Dual Drum Slickline
Truck with Removable
Slickline Container
L-6901014547
Dual Drum Slickline/
Braided Line
Truck
1
18
1
17
1
16
SLICKLINE OPTIONS:
Counterheads
Wire sizes: 0.092 - 0.125
Line Oiler
Mechanical/digital weight Indicator
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Closed
Loop
CHOICE OF SLICKLINE/SWABLINE
DRUM CONFIGURATIONS
SWABLINE OPTIONS:
Counterheads
Wire sizes: 3/16 - 7/32
Mechanical/digital weight Indicator
GENERAL OPTIONS:
Air conditioners/heaters
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
Integral power pack
P.T.O. drive
Tool storage/cupboards
BOP storage
Stuffing box storage
Lubricator storage
Vice
Cabin furniture
Stereo (CD)
BOP/SB/SSSV control with reels
Re-spooler
Workshop module
Winchmans panel
ELECTRICLINE OPTIONS:
Overhead spooling device
Encoders/sliprings
Electronic winchmans control panels
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Elmar Truck Mounted Units are designed using a proven closed loop hydraulic system. They provide the ultimate in flexibility
for slickline and memory logging operations.
Wireline Units
07
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
451ft/min.
1,200ft/min.
1,480lbs +
520lbs +
CAPACITIES:
0.082 Wire - 45,000 ft
0.092 Wire - 36,000 ft
0.108 Wire - 26,000 ft
0.125 Wire - Not recommended
ELECTRICAL OPTIONS:
Motor - 20 HP (15 kW) 3 Phase/480/60 Hz (suitable
for Zone 1 environments)
Starter - Direct-on-line
DIESEL OPTIONS:
Motor - 20 HP Nominal Air Cooled Rigsafe
Starter - Electric
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/29 & 1/32):
WAC5-400 Series Measuring Heads
0.082, 0.092 & 0.108 (Imperial or Metric)
Weight Indicator Systems c/w 100 ft of hose
WAW1-001 (0 - 2,000lbs)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Single Drum Survey Wireline Unit is designed for running and retrieving survey tools and performing light duty wireline
operations such as gauge cutter, LIB and drift runs.
08 Wireline Units
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Double Drum Open Console Wireline Unit is designed for areas of operation where footprint is an issue. The unit is fitted with
two drums, the smaller upper drum for slickline and the larger lower drum for swabline operations.
Power Pack
Weights 1,450kg (3,197lbs)
HYDRAULIC/DRIVE SYSTEM:
Renowned open loop hydraulic system
Compact transmission with 4 speed gearbox
Drum selector gear lever
Hydraulic dynamic braking
Low maintenance system
Operators adjustable handbrake
FEATURES:
High performance
Large range of line pulls and speeds
Designed for ease of operation
Compact unit
Ease of maintenance and drum change-out
Designed for operator comfort
Flexible for various zoned requirements
Ease of transportation
4 point lift to BS 7072
Excellent jarring capabilities
Operators seat stowed within frame
Quick release fasteners on all guards
Power pack is sighted away from wireline unit
Power pack options
Integral fork lift pockets
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
850ft/min
3,280ft/min
8,000lbs +
3,000lbs +
SWABLINE:
Max Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
500ft/min
830ft/min
20,000lbs +
10,000lbs +
CAPACITIES (SLICKLINE/SWABLINE):
0.092 Wire - 35,000 ft
0.108 Wire - 30,000 ft
0.125 Wire - 25,000 ft
3/16 Braided - 25,000 ft
7/32 Braided - 21,000 ft
Wireline Units
09
Power Pack
Weights 1,350kg (2,990lbs)
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
890ft/min
3,280ft/min
8,000lbs +
3,000lbs +
CAPACITIES:
0.092 Wire - 30,000 ft
0.108 Wire - 27,000 ft
0.125 Wire - 25,000 ft
POWER PACK:
75 HP recommended (please see Power Pack
section for full details)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
The Single Drum Lightweight Aluminium Wireline Unit and Powerpack is designed for heavy duty slickline operations using
wire sizes of up to 0.125 with the wireline unit and powerpack frames manufactured from aluminium to minimise weight.
10 Wireline Units
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
SLICKLINE:
Max. Line Speed:
Min. Line Speed:
Line Pull at Core:
Max. Line Pull at Rim:
CAPACITIES:
0.092 Wire - 30,000 ft
0.108 Wire - 25,000 ft
INTEGRAL POWER PACK:
52/60 HP Rigsafe Diesel
Winch control panel
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
1,000ft/min
2ft/min
7,000lbs +
3,000lbs +
OPTIONS:
Operator Sun Canopy
WLG8-005
Lubricator Racks
WLF8-085
Wireline Units
11
OPTIONS:
Electric Power Pack
Category 3 (Zone 2) ATEX certified
Air conditioning
Ultra low speed logging gearbox
Arctic specification
Hydraulic/mechanical or electronic depth/tension
Electronic winchmans control panel (page 1/33)
Fully automated system
Wire lubrication system
BOP controls
Jacking castors
Mast erecting hydraulic supply
SWABLINE:
Min. Line Speed:
4 ft/min.
(1 ft/min. option)
Max. Line Speed:
40,000 ft/hour
Line Pull in accordance with NORSOK Standards
CAPACITIES:
0.092" - 0.125" Wire - 25,000 ft. max.
7/32" Wire - 25,000 ft. max.
Note: Capacities for additional wire sizes available on
request
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/30 & 1/31):
Straight through for braided or new Elmar wraparound
with integrated load cell for slickline/swabline
operations.
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
12 Wireline Units
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This three piece split unit comprises of a separate power pack, operator
cabin and double drum winch modules. Each module is designed to be
individually lifted or all three can be joined for a single lift.
Designed for standalone operation the unit is completely self
contained with an integral 86hp diesel power pack (no external
power source required).
Winch Drum
Module
Weights 2,700kg approx. (5,592lbs) Dimensions m (ft) L 1.75 (5.74) W 1.56 (5.12) H 2.50 (8.20)
L-6901015101-002 Operators Cabin Module
Weights 1,700kg approx. (3,748lbs) Dimensions m (ft) L 1.78 (5.83) W 1.56 (5.12) H 2.50 (8.20)
L-6901015103-002 Power Pack Module
Weights 2,000kg approx. (4,409lbs) Dimensions m (ft) L 1.14 (3.74) W 1.56 (5.12) H 2.50 (8.20)
HYDRAULIC/DRIVE SYSTEM:
Renowned closed loop system
Stepless transmission (no gear change)
One handed operation
FEATURES:
Separate power pack, operator cabin and double
drum winch modules
Each module can be individually lifted or
joined for a single lift
Tier 3 emissions and noise regulations compliant
Can accept other manufacturers drums
CE Marked (suitable for sale in Europe)
Fork lift pockets
Integral drip trays
Frame designed to BSEN 12079 and DNV 2.7-1
Ergonomic operator cabin with captains chair
featuring integrated joystick controls
Engineers seating
Suitable for -20 to +40C as standard
Heated cabin
Lighting in all areas
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
4 ft/min.
(1 ft/min. option)
Max. Line Speed:
40,000 ft/hour
Line Pull in accordance with NORSOK Standards
CAPACITIES:
0.092" - 0.125" Wire - 25,000 ft. max.
7/32" Wire - 25,000 ft. max.
Note: Capacities for additional wire sizes available on
request
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/30 & 1/31):
Straight through for braided or new Elmar wraparound
with integrated load cell for slickline/swabline
operations
Logging Units
13
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Winch bay
14 Logging Units
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Lightweight Zone 2 Logging System is designed for areas where lifting restrictions or footprint are a concern. The cabin
and power pack are constructed from aluminium.
Logging Skid
Weights 2,150kg (4,740lbs)
Power Pack
Weights 1,820kg (4,013lbs)
Generator Skid
Weights 0,720kg (1,587lbs)
FEATURES:
Winch controls in main cabin
Optional winchmans control panel
WAC9000 series straight through measuring head
12KVa, 240v, 50/60 Hz generator
7cfm compressor
Optional jacking castors
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
www.nov.com/Elmar
500ft/min
1,100ft/min
20,000lbs +
10,500lbs +
CAPACITIES:
3/16 Cable - 30,000 ft
7/32 Cable - 25,000 ft
Logging Units
15
Logging Skid
Weights 2,500kg (5,512lbs)
Power Pack
Weights 2,000kg (4,410lbs)
HYDRAULIC/DRIVE SYSTEM:
Closed loop hydraulic system
Electric over hydraulic controls
Compact transmission with 4 speed gearbox
Additional hi/low range finder gearbox
Hydraulic dynamic braking
One handed operation
Low maintenance system
Air or mechanical brakes available
FEATURES:
Ultra compact unit
Small foot print of components
Large range of line pulls and speed
Slow constant line pulls available (3ft/min)
Designed for operator comfort
Fast rig up of system
Ease of transportation
4 Point Lift to BS7072
Built to Zone 2 specification
Optional winchmans control panel
WAC9000 Series straight through measuring head
6Kva, 110v 50 Hz Generator
7CFM Compressor
Optional jacking castors
Integral fork lift pockets
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:
250ft/min
500ft/min
7,000lbs +
3,500lbs +
CAPACITIES:
3/16 Cable - 20,000 ft
OPTIONS:
Electronic winchmans control panel (page 1/33)
240v generator
Jacking Castors
MBW5-007 (150mm dia. wheel)
MBW5-010 (200mm dia. wheel)
Operators Sun Canopy
WLG8-014
Purge and pressurisation
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Lightweight Zone 2 Logging System is designed for areas where lifting restrictions or footprint are a concern. The winch
includes a closed loop hydraulic system, which gives excellent slow speed control.
16 Wireline Trucks
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This slickline/braided line winch truck is designed for both on/off road use and can be configured to a customer prefered chassis.
It is suitable for operations in desert conditions with high ambient temperatures.
OPERATOR CABIN:
Captains chair
Full sound proofing 72dB @ max. speed
Mounted on anti vibration mounts
Two wall mounted 15,000 B.T.U. air conditioners
good for + 55
Fold down witness chairs
OPTIONS:
Powered by 175 HP 6 cylinder Iveco Rigsafe
power pack
Electronic winchmans control panel (page 1/33)
Workshop with pipe vice, storage cupboards,
stainless work bench and air supply point
BOP/wellhead controls
Slickline respoolers
787ft/min
1,000ft/min
BRAIDED LINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
280ft/min
468ft/min
DRUM TYPE:
Slickline drum (0.092 or 0.108 or 0.125 wire)
Swabline drum (3/16 or 7/32 or 1/4 wire)
Winch bay
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Wireline Trucks
17
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
CHASSIS:
Optional chassis available on request
WINCH HYDRAULIC DRIVE:
Powered by 80 HP 4 cylinder Perkins Rigsafe
power pack
Closed loop hydraulic system
Constant slow speed capability
Rapid response suitable for slickline applications
OPERATOR CABIN:
Stainless steel operator's console
Full thermal insulation
Two wall-mounted 10,000 BTU air
conditioners/heaters
Bench type engineer seating
Convector heater
Optional BOP control panel
ONBOARD GENERATOR:
Hydraulically driven main generator, 15KVA, 230V,
50Hz output
110/220V, 50/60Hz options available
OPTIONS:
Electronic winchmans control panel (page 1/33)
1 x slickline drum and 1 x swabline drum
(3/16 or 7/32 wire)
DRUM SYSTEM:
2 x slickline drum (0.092 or 0.108 or 0.125 wire)
Winch bay
DRUM TYPE:
Slickline drum
DRUM CAPACITY:
0.082 Wire - 50,000ft
0.108 Wire - 37,000ft
0.125 Wire - 27,000ft
Winch pull suitable for specified wire size
ISO corner fittings
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
3,253ft/min
5,438ft/min
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Slickline truck and container assembly features a self contained removable wireline container mounted on the rugged
Mercedes 1928 4 x 4 chassis.
18 Wireline Trucks
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
DRUM SYSTEM:
Double drum winch skid as standard. Suitable for
slicklines from 0.082 to 0.125 and braided lines
from 3/16 to 1/4
Drums can be configured with slip rings for logging
Optional single logging drum with 5/16
electric line
DEPTH/TENSION MEASUREMENT SYSTEM:
Combined measuring head with depth and tension
measurement. Twin measuring wheel design to
accommodate both wire sizes
Electronic and mechanical read outs providing
redundancy
Cable removable without need to remake head
Winchman's panel displays and records depth,
tension and line speed. The panel provides a depth
alarm and overpull shut down safe guards
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Logging Trucks
19
CHASSIS:
Optional chassis available on request
LINE SPEEDS:
Min. Line Speed 3ft/min
Max. Line Speed 276ft/min
LOGGING CABIN:
Captains Chair with 2 joysticks for winch and
spooler arm control
Four roof-mounted 13,500 BTU air conditioners with
built in heaters
Fully fitted for operators desk and cupboard storage
Bench type company man seating
Fully lit with power connection sockets for
customers equipment
OPTIONS:
Electronic winchmans control panel (page 1/33)
Split drums
DRUM CAPACITIES:
7/32 Cable - 25,000ft
15/32 Cable - 25,000ft
Winch pull suitable for specified wire size
ONBOARD GENERATOR:
Hydraulically driven main generator, 15KVA, 240V,
50Hz output
Diesel driven back-up generator, 8KVA, 240V,
50Hz output
Option for external workshop power hook-up
Operators cabin
www.nov.com/Elmar
OTHER FEATURES:
Tool storage c/w air bag protection
Sheave wheel storage in winch bay
External cupboard space for miscellaneous storage
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
The Logging Truck model L-6901008125 is based on a 6 x 6/6 x 4 Chassis for on/off road use. It is designed to operate in
extremes of temperatures, particularly suited to desert conditions.
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This unit is constructed in carbon steel with a crash frame, four-point lift and
slings. It has integral hydraulic and diesel tanks with fluid level indicators and
filler/breather caps. The hydraulic oil is supplied from the tank through a
pressure filter and returned via a filter back into the tank. A removable tray is
fitted to the top of the unit. The engine is fitted with "Rigsafe" equipment.
HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
10 micron pressure filter
Tank top return filtration
FEATURES:
Full load operation in Rigsafe conditions
Dedicated mast power pack
Designed for ease of maintenance
Compact single cylinder unit - Small foot print
Rigsafe rated
Anti vibration mounts
Four point lift
Hose storage on top of unit
OPTION:
Electric start (part number L-6901010145)
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Yanmar L100AE
Cylinders:
Single
Output:
11HP (8 KW)@ 1,700 rpm
Hydraulic Reservoir: 16 Gallons (72 Litres)
Diesel Reservoir:
1.2 Gallons (5.5 Litres)
Build Standard:
BS 7072
Zone Standard:
Rigsafe
Starting:
Pull Start (see option)
Hydraulic connections: Snaptite
RIGSAFE EQUIPMENT:
The following equipment is supplied on Rigsafe
engine assemblies:
Exhaust spark arrestor
Automatic engine - overspeed shut-down, inlet valve
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
21
HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Rigsafe conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact unit - Small foot print
Rigsafe rated
Anti vibration mounts
Single point/four point lift
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
RIGSAFE EQUIPMENT:
The following equipment is supplied on Rigsafe
engine assemblies:
Exhaust spark arrestor
Automatic engine overspeed shut-down inlet valve
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Perkins 104.22 Water cooled
Cylinders:
4
Output:
50 HP (37kw)@ 2,800 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
12 Gallons (45 Litres)
Build Standard:
BS 7072
Zone Standards:
Rigsafe
Starting:
See options
Hydraulic quick connections
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Water temperature gauge
Oil pressure gauge
OPTIONS:
Starting Systems:
Electric starter motor - electric battery
starting system
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Rigsafe Diesel Hydraulic Power Pack is a stand alone unit designed for open loop mini wireline winches. The unit can
also drive a respooler system.
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Rigsafe Diesel Hydraulic Power Pack is a stand alone unit designed with a pump configuration for open loop medi wireline
winches. The unit can also drive a respooler system.
The unit is constructed in either aluminium or carbon steel with a heavy duty crash
frame and forklift pockets in the base of the carbon steel version. A removable hose
tray is fitted to the top of the unit. It has integral hydraulic and diesel reservoirs with
fluid level indicators and filler/breather caps. A suction strainer is located within the
hydraulic oil reservoir for oil filtration. The hydraulic oil is cooled by a return line
heat exchanger installed in front of the engine radiator. Air is driven through the
radiator and the oil cooler by a high volume belt driven fan.
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Water cooled diesel engine
Cylinders:
4
Output:
89 HP (67 KW)@ 2,200 rpm
Hydraulic Reservoir: 42 Gallons (160 Litres)
Diesel Reservoir:
14 Gallons (45 Litres)
Build Standard:
BS 7072 and BSEN12079
Zone Standards:
Rigsafe
Starting:
See options
Hydraulic quick connections
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Water temperature gauge
Oil pressure gauge
OPTIONS:
Respooler drive
Starting Systems
Electric starter motor - electric battery starting
system
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
Carbon Steel
Aluminium
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)
23
HYDRAULIC SYSTEM:
Closed loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 1 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Low start current (Eexd Star Delta Start)
Designed for ease of maintenance
Compact unit - Small foot print
Full Zone 1 rated
Anti vibration mounts
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS12079
Integral forklift pockets
SPECIFICATION:
Motor:
Brook Crompton
Supply:
415volt, 50Hz, 3 phase
Starting Current:
200amp (Star-Delta start)
Output:
55 Kw (75 HP)
Hydraulic Reservoir: 66.5 Gallons (251 Litres)
Build Standard:
BSEN12079
Zone Standards:
Zone 1
Starting:
See options
Hydraulic quick connections
ZONE 1 EQUIPMENT:
Eexd electric motor
Eexd electrical enclosures
CONTROLS:
Start
Stop
Running
Power on
Forward/Reverse Polarity Selector
OPTIONS:
Respooler drive
Starting Systems
Star Delta - Low current start system
D.O.L. - Direct on line
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BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
Constructed in carbon steel with a heavy duty crash frame and forklift pockets
in the base, it is fitted with a removable hose tray in the top of the unit. It has
an integral hydraulic reservoir with fluid level indicator and filler/breather cap.
A suction strainer is located within the hydraulic oil reservoir for oil filtration.
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open loop mini wireline winches. The unit can also
drive a respooler system.
HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact 4 cylinder unit - Small foot print
Full Zone 2 rated and certified
Anti vibration mounts
Single point lift available
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control
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Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Perkins 104.22 Water cooled
Cylinders:
4
Output:
50 HP (37kw)@ 2,800 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
12 Gallons (45 Litres)
Build Standard:
BS 7072
Zone Standards:
Zone 2
Starting:
Hydraulic
Hydraulic quick connections
ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility
BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)
25
HYDRAULIC SYSTEM:
Open loop
Respooler drive
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact 4 cylinder unit Small foot print
Full Zone 2 rated
Anti vibration mounts
Four point lift
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control
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Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Iveco 7450i Water cooled
Cylinders:
4
Output:
89 HP (67kW)@ 2,200 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
14 Gallons (52 Litres)
Build Standard:
BS 7072 and BSEN12079
Zone Standards:
Zone 2
Starting:
See options
Hydraulic quick connections
ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility
OPTIONS:
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area
BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
Carbon Steel
Aluminium
HYDRAULIC HOSE SET:
Standard length 25ft with quick connect couplings
(optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open loop medi wireline winches. The unit can also
drive a respooler system.
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open and closed loop wireline winches. The unit
can also drive a respooler system.
HYDRAULIC SYSTEM:
Open loop & closed loop pumps
Respooler drive
System pressure relief valve
Tank mounted 125 micron suction strainer
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Heavy duty 6 cylinder unit
Full Zone 2 rated and certified
Anti vibration mounts
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BSEN12079
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
SPECIFICATION:
Engine:
Iveco 7675i Water cooled
Cylinders:
6
Output:
120 HP (93 KW)@ 2,100rpm
Hydraulic Reservoir: 60 Gallons (278 Litres)
Diesel Reservoir:
41 Gallons (141 Litres)
Build Standard:
BSEN12079
Zone Standards:
Zone 2
Starting:
See options
Hydraulic quick connections
OPTIONS:
Starting Systems
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area
ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility
BUILD OPTIONS:
BSEN 12079
BS 7072
DNV 2.7-1
HYDRAULIC HOSE SET:
Standard length 25ft with quick connect couplings
(optional couplings available)
Spooling Units
27
Tensioning wheel
www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Spooling Unit is used for drawing old wire from a wireline unit and spooling new wire on under tension. For spooling on
new braided wire the unit must be used in conjunction with a braided wire tensioner unit.
28 Spooling Units
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
The Wireline Spooling System is specifically designed for the spooling of wireline cables and can be used within wireline
company workshops.
Power Pack
Control
Panel
4180mm
2610mm
2160mm
Operators Platform
Plan view
PERFORMANCE CHARACTERISTICS:
8,000lbs maximum line pull
Minimum 18,000ft/hr at 3,000lbs tension
FEATURES:
Suitable for a wide range of winch and transport
drum sizes with fully adjustable drum supports and
drive sprocket positions. Choice of drive sprockets
(drum sizes to be specified)
Individual bases for each winch drum allowing
positioning on site relative to the sheave (deadman)
Handwheel screw adjustment for chain tensioning
with no winch drum band brakes allowing fast drum
changeover
Walkway behind winch drums with safety guardrail
for operator access during initial wire set-up
Independent hydraulic drive and brake system for
each winch drum
Automatic tension control system using feedback
from a load pin mounted at the deadman to maintain
operator set tension
Either winch may be used as the 'pulling' winch, with
the ability to stop and reverse direction while
maintaining tension
Fully CE marked for use in Europe
Remote Emergency Stop
CONTROL CONSOLE:
Raised platform for improved operator view
Single console for all winch controls, rail mounted
for positioning across width of operator platform
Steering system for spooling arms
Digital displays for operator set tension, measured
wire tension and hydraulic motor speeds
Tension adjustment for operator set spooling tension
Emergency Stop
Winch controls selectable between auto tension or
manual control
ELECTRO-HYDRAULIC POWER PACK L-690699:
Skid mounted
55 Kw electric motor
440/380V 50/60Hz 3 phase power supply and 220V
50/60Hz 1 phase power supply
Two independent closed loop hydraulic circuits for
winch drive and single open loop circuit for auxiliary
functions
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Copyright National Oilwell Varco, Inc. 2008
Accessories
29
Item
Part Number
Item
Part Number
0.092 Wheel
WMC5-062
0.092 Wheel
WMC5-064
0.108 Wheel
WMC1-002
0.108 Wheel
WMC3-022
0.125 Wheel
WMC1-001
0.125 Wheel
WMC3-004
3/16 Wheel
WMC1-004
3/16 Wheel
WMC3-005
WMC5-053
WMC5-055
WMC5-054
WMC5-056
WMC5-042
WMC5-297
WMC5-060
WMC5-059
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Copyright National Oilwell Varco, Inc. 2008
0.092 Wheel
WMC1-007
0.108 Wheel
WMC1-002
0.125 Wheel
WMC1-009
3/16 Wheel
WMC1-010
7/32 Wheel
WMC1-011
0.092 Wheel
WMC3-013
0.108 Wheel
WMC3-014
0.125 Wheel
WMC3-015
3/16 Wheel
WMC3-016
7/32 Wheel
WMC3-017
Encoders
Part Number
Zone 2
WAC9-014
WAC9-015
WAC9-016
Part Number
MBG2-024
MBG2-039
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
The 5-500 type are the traditional post mounted heads and can be set up for imperial or metric
measurement of all wire and cable sizes up to 7/32. All 5-600 type heads are lightweight and
have the ability to mount encoders for electronic read-out of line speed, depth and tension
when combined with the Winchmans Control Panel. Both head types are mounted on a
parallelogram traverse and have the ability to float with the wire due to a gas strut counter
balance system.
30 Accessories
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
The 7000 Series is a new generation of measuring head providing the capacity to measure two wire sizes on a dual drum winch
skid whilst providing electronic redundancy and improved sensitivity when using dual range gauges.
FEATURES:
Three wheel design allows depth and tension
measurement of two wire sizes in imperial or metric
Cable can be removed from head with rope
socket attached
Twin measurement range for increased sensitivity
on slickline operations
Spring loaded pressure wheels to prevent wire
slippage and damage
Wire guide rollers attached to measuring head allow
easy spooling
Twin encoder positions save time on wire size
changes
Twin cable drive depth system as standard
Integrated hydraulic load cell
Electronic weight indicator by pressure transducer
or load pin if redundancy is desirable
Robust and lightweight anodised aluminium
construction
Wire size range from 0.082 slickline to 1/4"
braided line
Category 3 (Zone 2) ATEX certified
OPTIONS:
0-2,000lbs, 0-3,000lbs single range gauges
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Copyright National Oilwell Varco, Inc. 2008
0.082
0.082
0.092
0.108
0.125
3/16
7/32
X01
X02
X03
X04
X05
X06
X07
X08
X09
X10
X11
X12
X13
X14
X15
X16
X17
X18
0.092
X22
0.108
X23
X24
0.125
X25
X26
X27
3/16
X28
X29
X30
X31
7/32
X32
X33
X34
X35
X36
1/4
X37
X38
X39
X40
X41
X19
1/4
X20
X21
X42
Note: Ordering Example: To configure part numbers, suffix the generic part number with the following three
digit codes.
The first digit specifies encoders, 0 - no encoder, 1 - single encoder, 2 - dual encoder. The second two digits specify
the wire sizes and metric or imperial measurement e.g. L-6991013179-117 would configure a measuring head with
a single encoder, and measuring wheels for 0.125 and 7/32 wire with metric measurement.
Accessories
31
FEATURES:
Single pin opening to allow easy cable installation
and removal
For use with overhead spooler arm
Tangential measuring wheels made from specially
hardened steel
Spring loaded pressure wheels prevent damage
to wire
Rear or centre mount to minimise head jerking
Anodised aluminium frame
Guide rollers front and rear
Single encoder
FEATURES:
Knuckle joint mount fixture to allow the head to float
with the cable
Robust plate aluminium construction
Loaded or removed via the slot on the underside
Guide wheels on both ends of unit
Mechanical cable drive depth system
OPTIONS:
Optical encoder (choice of hazardous or safe area)
Magnetic mark detector
OPTIONS
OPTIONS:
Dual encoders
Digital magnetic mark detector
Group II category 3 ATEX certified (Zone 2)
Elmar can design and supply overhead spooler arm
to suit customers application
GENERAL SPECIFICATIONS:
Maximum Tension:
Measuring Wheel Dia:
Cable Sizes:
20,000lbs (9,072kg)
24 (609.60mm)
0.190 to 0.484
(4.8mm to 12.3mm)
Cable bend over tension wheel: 2.5 - 7.5
(depends on cable) Minimal or no affects on
magnetic marks
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Copyright National Oilwell Varco, Inc. 2008
Encoders
Part Number
Zone 2
WAC9-014
WAC9-015
WAC9-016
FEATURES:
For use suspended from overhead or support arm
for logging cables
Spring loaded pressure wheel prevents damage
to cable
Metric or imperial measurement with hard steel
measuring surface
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
This Elmar approved Measuring Head is designed to measure both wireline depth and tension. It is suitable for use with
wireline cables from 0.190 to 0.484. The head is suitable for use on open and cased holes.
32 Accessories
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units
All Wireline units can be supplied with weight indicator and depth measurement systems.
Standard weight indicator systems are supplied with a hydraulic load cell, 100 feet of hydraulic
hose and a weight indicator gauge calibrated in pounds or kilos.
A pressure sensor can be supplied in order that the system can be used with the Winchmans
Control Panel, which will give electronic read out and recording of tension. Depth measurement
is by a five digit mechanical counter which is mounted to the operators control console and
connected to the measuring head by a cable of the appropriate length.
The selection of the wheel size and the angle drive option gives accurate measurement in feet
or meters.
EQUIPMENT ACCESSORIES
Description of Equipment
Rating
Part Number
100ft. Hose
0 - 2000lbs
WAW1-001
100ft. Hose
0 - 3000lbs
WAW1-003
100ft. Hose
0 - 4000lbs
WAW1-005
100ft. Hose
0 - 5000lbs
WAW1-004
100ft. Hose
0 - 6000lbs
WAW1-009
EQUIPMENT ACCESSORIES
Load cell
PART NUMBER L-840166
WEIGHTS AND DIMENSIONS
Weights 3kg (6.61lbs)
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Copyright National Oilwell Varco, Inc. 2008
Description of Equipment
Part Number
MBC0-001
WAC0-034
WAC0-035
WAC0-031
WAC0-032
Accessories
33
DIMENSIONS
External Dimensions cm (in) L 33 (13) W 23 (9) H 11 (4.3)
COMPACT WINCHMANS PANEL PART NUMBER L-8501000522
DIMENSIONS
External cm (in) L 22.5 (8.9) W 14.5 (5.7) H 11.0 (4.3)
Front Compartment cm (in) L 22.5 (8.9) W 14.5 (5.7) H 5.5 (2.2)
Back Compartment cm (in) L 17.0 (6.7) W 12.0 (4.7) H 5.5 (2.2)
FEATURES:
User friendly eight button operation with 'intuitive'
menu structure
Virtual needle indicators and graphs
Overpull & depth alarm with audible pre-warning
and unit shutdown
Data recording with automatic file name selection
and file housekeeping
Digital & analogue tension display with lbs/kg
selection, scale selection range and (last) five
minutes scrolling chart
Electronic depth and speed calculation with 0.1
unit resolution and ft/m selection
Automatic saving and loading of calibrations and
preferences
State of the art PC hardware
High brightness colour L.C.D display
USB download port
TECHNICAL DATA:
I.P Protection:
Display:
l.P 65
10.4 High Brightness
(35Ocd/sq)
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Copyright National Oilwell Varco, Inc. 2008
TECHNICAL DATA:
Computing Power:
FLEXIBILITY:
The winchman's panel is an adaptable system which
can be built to your custom requirements. Magnetic
mark detection can be incorporated into the system
for additional depth control or tool detection. Data
downloading to a standard PC via RS232 (serial) port.
Depth, speed and tension data from wireline logging
companies can be displayed using the RS422/485
input. Real time stretch correction algorithms and
dual depth encoders may be used to improve depth
accuracy.
OPTIONS:
Safe area
Group II category 2 ATEX certified (Zone 1)
Docking station
USB Zone 2 memory stick
Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units