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Contents

S1

SECTION OVERVIEWS:

POWER PACK UNITS:

Open Console Slickline Units ............................................... 01

Rigsafe - Single Cylinder (11HP)

Containerised Wireline Units ................................................ 02

Mast Erecting Power Pack ................................................... 20

Logging Units ....................................................................... 03

Rigsafe - 4 Cylinder (50HP) Wireline Power Pack ............... 21

Logging Trucks ..................................................................... 04

Rigsafe - 4 Cylinder (80/90HP) Wireline Power Pack .......... 22

Wireline Trucks ..................................................................... 05

Zone 1 Electric 55kW (75HP) Wireline Power Pack ............ 23


Zone 2 Mini - 4 Cylinder (50HP) Wireline Power Pack ........ 24

WIRELINE UNITS:
Single Drum Survey Wireline Unit ........................................ 07

Zone 2 - 4 Cylinder (80/90HP) Wireline Power Pack ........... 25


Zone 2 - 6 Cylinder (120HP) Wireline Power Pack .............. 26

Double Drum Open Console Wireline Unit ........................... 08


Aluminium Lightweight Single Drum Wireline Unit ............... 09

SPOOLING UNITS:

Trailer Mounted Wireline Unit c/w Integral Powerpack ......... 10

Slickline/Braided Line Spooling Units .................................. 27

+ Dual Drum Wireline Unit ....................................................... 11

Cable Spooling Unit ............................................................. 28

+ Dual Drum Split Wireline Unit ............................................... 12


ACCESSORIES:
LOGGING UNITS:

Measuring Head Systems (5000 Series) ............................. 29

Containerised Stainless Steel Logging Unit (Zone 2)

Measuring Head Systems (7000 Series) ............................. 30

c/w Power Pack .................................................................... 13

Measuring Head Systems (9000 Series) ............................. 31

Zone 2 Pressurised Lightweight Logging System ................ 14

Straight Through Measuring Head Systems ........................ 31

Zone 2 Pressurised Logging System ................................... 15

Weight Indicator, Wireline Ductility Tester


and Mechanical Depth Measurement .................................. 32

WIRELINE TRUCKS:
+ Dual Drum Slickline/Braided Line Truck ............................... 16
Dual Drum Truck with Removable Slickline Container ......... 17
Combined Double Drum Wireline/56ft Crane Truck ............. 18
LOGGING TRUCKS:
Dual Drum Open and Cased Hole Logging Truck ................ 19

+ Indicates new product.


N.B. The technical data contained within these pages was correct at the
time of publication but should not be used as operational guidelines.
For operational guidelines please refer to the operation and maintenance
manual supplied with the equipment.

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Winchmans Control Panel ................................................... 33

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Section 1: Truck and Skid Mounted Wireline Units,


Power Packs and Spooling Units

Section Overview

01

Open Console Slickline Units

L-6901010111 Single Drum


Survey Wireline Unit c/w
Integral Electric Power Pack

L-6901010191 Trailer Mounted


Wireline Unit c/w
Integral Diesel Power Pack

L-6901007856
Aluminium Lightweight
Single Drum Wireline Unit

L-6901010119
Double Drum
Wireline Unit

1
07

1
10

1
09

1
08

L-6901010120 Rigsafe
4 Cylinder (50/60HP)
Power Pack

L-6901010121 Rigsafe
4 Cylinder (80/90HP)
Power Pack

1
21

1
22

L-6901010122 Zone 2
Mini 4 Cylinder (50/60HP)
Power Pack

L-6901010123 Zone 2
4 Cylinder (80/90HP)
Power Pack

1
24

1
25

GENERAL FEATURES:
Heliportable/lightweight
Integral forklift pockets
Proven hydraulic system
Open or closed loop
GENERAL OPTIONS:
Sun canopies
Jacking castors
Weight indicators
Counterhead types
Carbon steel construction
Stainless steel construction
Aluminium construction
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)

L-6901010124 Zone 1
Electric 55kW (75HP)
Power Pack
1
23

Data Sheet Page Number

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Elmars range of lightweight/heliportable slickline, survey or trailer mounted units are primarily designed for a full range of
slickline operations.

02 Section Overview

Containerised Wireline Units

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Elmar Containerised Units are designed for closed loop hydraulic systems. They provide the ultimate in flexibility for slickline
and memory logging operations.

L-6901015000
Dual Drum Wireline Unit
with Integral Power Pack

L-6901015004-V02 Dual Drum Split Wireline Unit


L-6901015101-002 - Operators Cabin Module
L-6901015102-002 - Winch Drum Module

L-6901012000
Dual Drum Wireline Unit
with Integral Power Pack

1
11

1
12

1
11

Elmar Containerised Units are


supplied with a range of power packs
as integral or stand alone units
suitable for medium to heavy wireline
operations.

RIGSAFE

L-6901015103-001 Rigsafe
4 Cylinder (80/90HP)
Power Pack
1
12

ZONE 2

L-6901015103-002 Zone 2
4 Cylinder (80/90HP)
Power Pack
1
12

ZONE 1

L-6901015103-003 Zone 1
Electric 55kW (75HP)
Power Pack
1
12

Data Sheet Page Number

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

GENERAL FEATURES:
Integral forklift pockets
Proven hydraulic system
Open or closed loop
GENERAL OPTIONS:
Weight Indicators
Counterhead types
Air conditioners/heaters
Line oiling system
Remote BOP operation
Carbon steel construction
Stainless steel construction
Aluminium construction
Electronic winchmans control panels
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
4 cylinder turbo available on request

Section Overview

03

Logging Units

L-6901010134
Zone 2 Pressurised Lightweight
Logging System
c/w Winch Controls

L-6901010136
Zone 2
Pressurised
Logging System

L-6901010131
Zone 2 Containerised
Wireline/Logging Unit
c/w Integral Power Pack

1
14

1
15

1
13

Integral
Compressor

Rigsafe
4/6 Cylinder
(80/120HP)
Power Pack

Integral
Generator

The complete package consists of a


logging cabin, choice of power packs
complete with a compatible compressor
and matching generator.

Zone 2
4/6 Cylinder
(80/120HP)
Power Pack

GENERAL FEATURES:
Integral forklift pockets
Proven hydraulic system
Open or closed loop
Lightweight

Zone 1
Electric
55kW (75HP)
Power Pack

COMPRESSOR

Data Sheet Page Number

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

GENERATOR

GENERAL OPTIONS:
Weight Indicators
Counterhead types
Air conditioners/heaters
Remote BOP operation
Remote grease operation
Carbon steel construction
Stainless steel construction
Aluminium construction
Electronic winchmans control panels
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
- Group II category 2 ATEX certified (Zone 1)

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Elmar Containerised Logging Units are designed for areas where lifting restrictions are a concern. The Logging Units are of a
modular design using a proven closed loop hydraulic system.

04 Section Overview

Logging Trucks

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Elmar Logging Trucks are of a modular design using


a proven closed loop hydraulic system.

L-6901008125
Dual Drum
Open and Cased Hole
Logging Truck

GENERAL FEATURES:
Proven hydraulic system
Lightweight rigid laminate construction
55 ambient temperature
Easy to cool cabin
Captains Chair with
intergrated winch control
Large range of line pulls and speeds
Slow constant line speed
available (<2ft/min)
Designed for operator comfort

1
19

Cased
Hole

Open
Hole

CHASSIS CHOICE FREE ISSUE OR SUPPLIED


PTO DRIVEN

LINE SIZES: 7/32 - 17/32

CHOICE OF DRUM CONFIGURATIONS

HYDRAULICALLY DRIVEN GENERATOR

Data Sheet Page Number

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

GENERAL OPTIONS:
Back-up mechanical weight indicator
Air conditioners/heaters
Integral power pack - redundancy
P.T.O. drive
Remote BOP operation
Remote grease operation
Electronic winchmans control panels
Under floor lubricator storage racks
Air bag tool storage racks
Cabin furniture
Back-up diesel generator
Communication system
Compressor

Section Overview

05

Wireline Trucks

L-6901006931
Combined Double
Drum Slickline/
Crane Truck

L-6901001500
Containerised Dual Drum Slickline
Truck with Removable
Slickline Container

L-6901014547
Dual Drum Slickline/
Braided Line
Truck

1
18

1
17

1
16

Elmar Truck Mounted Units are supplied


with a range of power packs as integral
or P.T.O. driven units suitable for
medium to heavy wireline operations.
GENERAL FEATURES:
Proven hydraulic system
Lightweight rigid laminate construction
55 ambient temperature
Easy to cool cabin
Captains Chair with
intergrated winch control
Large range of line pulls and speeds
Slow constant line speed
available (<3ft/min)
Excellent jarring capabilities
Designed for operator comfort

SLICKLINE OPTIONS:
Counterheads
Wire sizes: 0.092 - 0.125
Line Oiler
Mechanical/digital weight Indicator

Data Sheet Page Number

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Closed
Loop

CHASSIS CHOICE FREE ISSUE OR SUPPLIED


PTO DRIVEN OR SEPERATE POWER PACK

CHOICE OF SLICKLINE/SWABLINE
DRUM CONFIGURATIONS

CHOICE OF DRUM CONFIGURATIONS

SWABLINE OPTIONS:
Counterheads
Wire sizes: 3/16 - 7/32
Mechanical/digital weight Indicator

GENERAL OPTIONS:
Air conditioners/heaters
Power unit options
- Rigsafe
- Group II category 3 ATEX certified (Zone 2)
Integral power pack
P.T.O. drive
Tool storage/cupboards
BOP storage
Stuffing box storage
Lubricator storage
Vice
Cabin furniture
Stereo (CD)
BOP/SB/SSSV control with reels
Re-spooler
Workshop module
Winchmans panel

ELECTRICLINE OPTIONS:
Overhead spooling device
Encoders/sliprings
Electronic winchmans control panels

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Elmar Truck Mounted Units are designed using a proven closed loop hydraulic system. They provide the ultimate in flexibility
for slickline and memory logging operations.

Wireline Units

07

Single Drum Survey Wireline Unit

It has the option of a diesel/hydraulic or


electric/hydraulic power unit. The frame
incorporates forklift pockets in the base for
ground handling and a single point lifting
eye for crane handling. It is designed to be
lightweight yet robust and is particularly
suitable for applications where unit weight or
footprint size is restricted. The unit is fitted
with removable guards for ease of access
during routine maintenance. The open
console style allows the operator to
comfortably stand at the unit with all the
necessary controls clearly identified with
engraved stainless steel labels.

PART NUMBER L-6901010111


WEIGHTS AND DIMENSIONS
Weights 1,125kg (2,475lbs)

Operational Dimensions m (ft) L 1.10 (3.61) W 1.10 (3.61) H 1.42 (4.64)

HYDRAULIC DRIVE SYSTEM:


Closed loop hydraulic system
Stepless transmission
Hydraulic dynamic braking
One handed operation
Low maintenance system
Operators adjustable handbrake
FEATURES:
CE/ATEX standard
NORSOK standard
Lightweight
Heliportable
Designed for ease of operation
Full stepless range of line speed and pulls
Compact unit
Ease of maintenance and drum change-out
Ergonomically designed for operator comfort
Flexible for various zoned requirements
Ease of transportation
Small foot print
Single point lift
Excellent low speed control
Easily removable guards on all moving parts
Integral power pack
Power unit options (diesel/electric)
Integral fork lift pockets

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

451ft/min.
1,200ft/min.
1,480lbs +
520lbs +

CAPACITIES:
0.082 Wire - 45,000 ft
0.092 Wire - 36,000 ft
0.108 Wire - 26,000 ft
0.125 Wire - Not recommended
ELECTRICAL OPTIONS:
Motor - 20 HP (15 kW) 3 Phase/480/60 Hz (suitable
for Zone 1 environments)
Starter - Direct-on-line

Winch control panel

DIESEL OPTIONS:
Motor - 20 HP Nominal Air Cooled Rigsafe
Starter - Electric
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/29 & 1/32):
WAC5-400 Series Measuring Heads
0.082, 0.092 & 0.108 (Imperial or Metric)
Weight Indicator Systems c/w 100 ft of hose
WAW1-001 (0 - 2,000lbs)

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Single Drum Survey Wireline Unit is designed for running and retrieving survey tools and performing light duty wireline
operations such as gauge cutter, LIB and drift runs.

08 Wireline Units

Double Drum Open Console Wireline Unit

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Double Drum Open Console Wireline Unit is designed for areas of operation where footprint is an issue. The unit is fitted with
two drums, the smaller upper drum for slickline and the larger lower drum for swabline operations.

Drum selection is by a simple gear lever


system on a splitter gearbox. This is done
instantly with no need to remove guards or
chains. It has the open loop hydraulic
system which is regarded as the best
system for all standard slickline or swabline
operations. Built to Zone 2 specifications for
use with a stand alone 75 HP diesel power
pack with option for a Zone 1 electric or
Rigsafe diesel unit.

PART NUMBER L-6901010119


WEIGHTS AND DIMENSIONS
Wireline Unit
Weights 3,000kg (6,615lbs)

Operational Dimensions m (ft) L 2.55 (8.36) W 1.25 (4.10) H 1.20 (3.93)


Diesel power pack 75hp recommended (please see
power pack section for full details).

Power Pack
Weights 1,450kg (3,197lbs)

Operational Dimensions m (ft) L 2.24 (7.36) W 0.87 (2.85) H 1.47 (4.82)

HYDRAULIC/DRIVE SYSTEM:
Renowned open loop hydraulic system
Compact transmission with 4 speed gearbox
Drum selector gear lever
Hydraulic dynamic braking
Low maintenance system
Operators adjustable handbrake
FEATURES:
High performance
Large range of line pulls and speeds
Designed for ease of operation
Compact unit
Ease of maintenance and drum change-out
Designed for operator comfort
Flexible for various zoned requirements
Ease of transportation
4 point lift to BS 7072
Excellent jarring capabilities
Operators seat stowed within frame
Quick release fasteners on all guards
Power pack is sighted away from wireline unit
Power pack options
Integral fork lift pockets

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

850ft/min
3,280ft/min
8,000lbs +
3,000lbs +

SWABLINE:
Max Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

500ft/min
830ft/min
20,000lbs +
10,000lbs +

CAPACITIES (SLICKLINE/SWABLINE):
0.092 Wire - 35,000 ft
0.108 Wire - 30,000 ft
0.125 Wire - 25,000 ft
3/16 Braided - 25,000 ft
7/32 Braided - 21,000 ft

COUNTERHEAD AND WEIGHT INDICATOR


OPTIONS (pages 1/29 & 1/32):
WAC5000 Series Measuring Heads
0.092, 0.108, 0.125, 3/16 & 7/32 (Imperial or
Metric)
Weight Indicator Systems c/w 100 ft. of hose
WAW1-001 (0 - 2,000lbs)
WAW1-002 (0 - 3,000lbs)
WAW1-005 (0 - 4,000lbs)
OPTIONS:
PVC transport cover
Jacking Castors (set of 4)
MBW5-007 (150mm dia. wheel)
MBW5-010 (200mm dia. wheel)
Operators Sun Canopy
WLG8-014
Respooler Assembly
WAG1-004

Wireline Units

09

Aluminium Lightweight Single Drum Wireline Unit

The versatile open loop hydraulic system in


conjunction with the 75hp powerpack option
provides excellent jarring characteristics and
higher line speeds than the mini unit,
making this unit ideal for heavy duty fishing
operations. The unit can be manufactured
with a four point lift frame or a single point
lift for heliportable applications. Powerpack
options include Rigsafe, Zone 1 or Zone 2
specification.
Diesel power pack

PART NUMBER L-6901007856


WEIGHTS AND DIMENSIONS
Wireline Unit
Weights 1,240kg (2,734lbs)

Operational Dimensions m (ft) L 2.01 (6.59) W 1.14 (3.74) H 1.35 (4.43)

Winch control panel

Power Pack
Weights 1,350kg (2,990lbs)

Operational Dimensions m (ft) L 2.00 (6.56) W 0.95 (3.11) H 1.60 (5.25)

HYDRAULIC DRIVE SYSTEM:


Renowned open loop hydraulic system
Monoblock hydraulic layout eliminates hoses
Compact transmission with 4 speed gearbox
Hydraulic dynamic braking
Low maintenance system
Operators adjustable handbrake
FEATURES:
Heliportable
High performance (over 7,000lbs. line pull)
Designed for ease of operation
Large range of line pulls and speeds
Compact unit
Ease of maintenance and drum change-out
Designed for operator comfort
Flexible for various zoned requirements
Ease of transportation
Small foot print
4 point lift
Excellent jarring capabilities
Operators seat stows within frame
Quick release fasteners on all guards
Power pack is sighted away from wireline unit
Power pack options
Integral fork lift pockets

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

890ft/min
3,280ft/min
8,000lbs +
3,000lbs +

CAPACITIES:
0.092 Wire - 30,000 ft
0.108 Wire - 27,000 ft
0.125 Wire - 25,000 ft
POWER PACK:
75 HP recommended (please see Power Pack
section for full details)

COUNTERHEAD AND WEIGHT INDICATOR


OPTIONS (pages 1/29 & 1/32):
WAC5000 Series Measuring Heads
0.092 & 0.125 (Imperial or Metric)
Weight Indicator Systems c/w 100 ft of hose
WAW1-002 (0 - 3,000lbs)
OPTIONS:
PVC transport cover
Jacking Castors (set of 4)
MBW5-007 (150mm dia. wheel)
MBW5-010 (200mm dia. wheel)
Lubricator Rack
WLF8-085
Operators Sun Canopy
WLG8-014
Drum Lift Arm
MLA7-005

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The Single Drum Lightweight Aluminium Wireline Unit and Powerpack is designed for heavy duty slickline operations using
wire sizes of up to 0.125 with the wireline unit and powerpack frames manufactured from aluminium to minimise weight.

10 Wireline Units

Trailer Mounted Wireline Unit c/w Integral Power Pack


This Lightweight Trailer Mounted Wireline Unit uses an integral 52/60 HP
closed loop power pack system.

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This lightweight trailer combination unit can be easily towed by a


pick up or similar vehicle. The trailer has overrun braking, lights,
jockey wheel and parking brake.

PART NUMBER L-6901010191


WEIGHTS AND DIMENSIONS
Weights Wireline Trailer 1,757kg (3,875lbs)

Maximum Axle Load 2,200kg (4,851lbs)

Operational Dimensions m (ft) L 2.97 (9.74) W 1.96 (6.43) H 1.83 (6.01)


BENEFITS:
High performance (over 7,000lbs line pull)
Designed for ease of operation
Excellent jarring capabilities
Large range of line pulls and speeds
Flexible for various zoned requirements
Designed for operator comfort
Ease of transportation
HYDRAULIC/DRIVE SYSTEM:
Renowned closed loop system
Stepless transmission (no gear change)
One handed operation
Hydraulic dynamic braking
Low maintenance system
Operators adjustable brake

SLICKLINE:
Max. Line Speed:
Min. Line Speed:
Line Pull at Core:
Max. Line Pull at Rim:
CAPACITIES:
0.092 Wire - 30,000 ft
0.108 Wire - 25,000 ft
INTEGRAL POWER PACK:
52/60 HP Rigsafe Diesel
Winch control panel

COUNTERHEAD AND WEIGHT INDICATOR


OPTIONS: (pages 1/29 & 1/32)
WAC5000 Series Measuring Head
0.092 & 0.108 (Imperial or Metric)
Weight Indicator System
WAW1-001 (0 - 2,000 Lbs)
WAW1-002 (0 - 3,000 Lbs)

Integral power pack

Heavy duty PVC cover

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

1,000ft/min
2ft/min
7,000lbs +
3,000lbs +

OPTIONS:
Operator Sun Canopy
WLG8-005
Lubricator Racks
WLF8-085

Wireline Units

11

Dual Drum Wireline Unit


The new generation Elmar ATEX certified (Zone 2) wireline unit is suitable for dual slickline drums (up to 0.125), slickline/
swabline (up to 0.125/1/4) or a single 5/16 drum, this Elmar unit is available as one piece or modular.

PART NUMBER L-6901015000


WEIGHTS AND DIMENSIONS
Weights Minus wire 6,200kg (13,668lbs) Dimensions m (ft) L 4.10 (13.45) W 1.50 (4.92) H 2.40 (7.87)
HYDRAULIC/DRIVE SYSTEM:
Renowned closed loop system
Stepless transmission (no gear change)
One handed operation
FEATURES:
Tier 3 emissions and noise regulations compliant
Can accept other manufacturers drums
CE Marked (suitable for sale in Europe)
Fork lift pockets
Integral drip trays
Frame designed to BSEN 12079 and DNV 2.7-1
Ergonomic operator cabin with captains chair
featuring integrated joystick controls
Engineers seating
Suitable for -20 to +40C as standard
Heated cabin
Lighting in all areas

SLICKLINE (for 0.108 wire):


Min. Line Speed at Core:
6.5 ft/min.
(1.54 ft/min option)
Max. Line Speed at Rim:
60,000 ft/hour Line
Pull in accordance with NORSOK Standards

Combined depth and tension measuring head

OPTIONS:
Electric Power Pack
Category 3 (Zone 2) ATEX certified
Air conditioning
Ultra low speed logging gearbox
Arctic specification
Hydraulic/mechanical or electronic depth/tension
Electronic winchmans control panel (page 1/33)
Fully automated system
Wire lubrication system
BOP controls
Jacking castors
Mast erecting hydraulic supply

SWABLINE:
Min. Line Speed:

4 ft/min.
(1 ft/min. option)
Max. Line Speed:
40,000 ft/hour
Line Pull in accordance with NORSOK Standards
CAPACITIES:
0.092" - 0.125" Wire - 25,000 ft. max.
7/32" Wire - 25,000 ft. max.
Note: Capacities for additional wire sizes available on
request
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/30 & 1/31):
Straight through for braided or new Elmar wraparound
with integrated load cell for slickline/swabline
operations.

Optional winchmans control panel

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Winch control cabin with captains chair

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Designed for standalone operation the unit is completely self contained


with an integral 86hp diesel power pack (no external power source
required).

12 Wireline Units

Dual Drum Split Wireline Unit


The new generation Elmar ATEX certified (Zone 2) split three piece wireline unit is suitable for dual slickline drums (up to 0.125),
slickline/swabline (up to 0.125/1/4) or a single 5/16 drum, this Elmar unit is a three piece modular construction.

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This three piece split unit comprises of a separate power pack, operator
cabin and double drum winch modules. Each module is designed to be
individually lifted or all three can be joined for a single lift.
Designed for standalone operation the unit is completely self
contained with an integral 86hp diesel power pack (no external
power source required).

PART NUMBER L-6901015004-V02


WEIGHTS AND DIMENSIONS
Combined unit comprising Winch Drum, Operators Cabin and Power Pack Modules
Weights 6,400kg (13,668lbs) Dimensions m (ft) L 4.67 (15.32) W 1.56 (5.12) H 2.50 (8.20)

Operators Cabin Module


Power Pack Module

L-6901015102-002 Winch Drum Module

Winch Drum
Module

Weights 2,700kg approx. (5,592lbs) Dimensions m (ft) L 1.75 (5.74) W 1.56 (5.12) H 2.50 (8.20)
L-6901015101-002 Operators Cabin Module
Weights 1,700kg approx. (3,748lbs) Dimensions m (ft) L 1.78 (5.83) W 1.56 (5.12) H 2.50 (8.20)
L-6901015103-002 Power Pack Module
Weights 2,000kg approx. (4,409lbs) Dimensions m (ft) L 1.14 (3.74) W 1.56 (5.12) H 2.50 (8.20)
HYDRAULIC/DRIVE SYSTEM:
Renowned closed loop system
Stepless transmission (no gear change)
One handed operation
FEATURES:
Separate power pack, operator cabin and double
drum winch modules
Each module can be individually lifted or
joined for a single lift
Tier 3 emissions and noise regulations compliant
Can accept other manufacturers drums
CE Marked (suitable for sale in Europe)
Fork lift pockets
Integral drip trays
Frame designed to BSEN 12079 and DNV 2.7-1
Ergonomic operator cabin with captains chair
featuring integrated joystick controls
Engineers seating
Suitable for -20 to +40C as standard
Heated cabin
Lighting in all areas

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SLICKLINE (for 0.108 wire):


Min. Line Speed at Core:
6.5 ft/min.
(1.54 ft/min option)
Max. Line Speed at Rim:
60,000 ft/hour Line
Pull in accordance with NORSOK Standards
SWABLINE:
Min. Line Speed:

4 ft/min.
(1 ft/min. option)
Max. Line Speed:
40,000 ft/hour
Line Pull in accordance with NORSOK Standards
CAPACITIES:
0.092" - 0.125" Wire - 25,000 ft. max.
7/32" Wire - 25,000 ft. max.
Note: Capacities for additional wire sizes available on
request
COUNTERHEAD AND WEIGHT INDICATOR
OPTIONS (pages 1/30 & 1/31):
Straight through for braided or new Elmar wraparound
with integrated load cell for slickline/swabline
operations

Three piece modular construction


OPTIONS:
Electric Power Pack
Category 3 (Zone 2) ATEX certified
Air conditioning
Ultra low speed logging gearbox
Arctic specification
Hydraulic/mechanical or electronic depth/tension
Electronic winchmans control panel (page 1/33)
Fully automated system
Wire lubrication system
BOP controls
Jacking castors
Mast erecting hydraulic supply

Logging Units

13

Containerised Stainless Steel Logging Unit c/w Power Pack


This Containerised Stainless Steel Logging Unit is utilised with a closed loop hydraulic system which gives excellent slow
speed control while performing logging operations.

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The unit is built to Zone 2 specification for use with an


integral 6 cylinder 120 HP diesel power pack, but can be
fitted with Zone 1 electric or Rigsafe diesel options.

PART NUMBER L-6901010131


WEIGHTS AND DIMENSIONS
Weights c/w Power Pack 13,500kg (29,762lbs)
Operational Dimensions c/w Power Pack. Height shows dimension over air conditioners
m (ft) L 5.70 (18.69) W 2.42 (7.93) H 2.84 (9.31)
HYDRAULIC/DRIVE SYSTEM:
Closed loop hydraulic system available
Compact transmission with 3 speed gearbox
Hi/low range finder gearbox
Hydraulic dynamic braking
Low maintenance system
Air brakes
FEATURES:
Compact multi-purpose unit
Large range of line pulls and speeds
Slow constant line pulls available (3ft/min.)
Slipring can be fitted to braided cable drum
Excellent jarring capabilities
Excellent logging capabilities
Designed for operator comfort
Ease of transportation
4 point lift to BSEN 12079
Integral load cell in measuring head
Integral power pack (single lift)
Choice of power pack options
Integral fork lift pockets
CAPACITIES:
15/32 Cable - 25,000ft

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

INTEGRAL POWER PACK:


6 cylinder 120 HP Zone 2 or Rigsafe Diesel
55 kW (75 HP) Zone 1 Electric
OPTIONS:
Electronic winchmans control panel (page 1/33)
Different drum capacities and arrangements
available on request
4 cylinder 80 HP Zone 2 or Rigsafe Diesel
Air conditioning
Winch control panel

Winch bay

Integral diesel power pack

14 Logging Units

Zone 2 Pressurised Lightweight Logging System

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Lightweight Zone 2 Logging System is designed for areas where lifting restrictions or footprint are a concern. The cabin
and power pack are constructed from aluminium.

Its modular design includes: -1) Logging


cabin with over-pressure system and air
conditioner -2) Logging winch controlled
from the main cabin -3) Diesel-hydraulic
power pack with air compressor -4)
Hydraulically driven generator skid. The
winch includes a closed loop hydraulic
system, which gives excellent slow speed
control. The unit can be moved around the
deck using the optional jacking castors and
the set-up can be operational within 45
minutes.

PART NUMBER L-6901010134


WEIGHTS AND DIMENSIONS
Logging Cabin
Weights 2,041kg (4,500lbs)

Diesel power pack and hydraulic generator


Operational Dimensions m (ft) L 3.00 (9.84) W 2.45 (8.03) H 2.88 (9.45)

Logging Skid
Weights 2,150kg (4,740lbs)

Operational Dimensions m (ft) L 1.45 (4.75) W 1.20 (3.94) H 1.42 (4.65)

Power Pack
Weights 1,820kg (4,013lbs)

Operational Dimensions m (ft) L 2.12 (6.96) W 1.00 (4.03) H 1.88 (6.17)

Generator Skid
Weights 0,720kg (1,587lbs)

Operational Dimensions m (ft) L 1.20 (3.94) W 1.47 (4.82) H 1.25 (4.10)


Winch control panel

HYDRAULIC DRIVE SYSTEM:


Closed loop hydraulic system
Electric over hydraulic controls
Remote control from main cabin
Compact transmission with 3 speed gearbox
Hydraulic dynamic braking
One handed operation
Low maintenance system
Air or Mechanical brakes
FEATURES:
Ultra compact unit
Small foot print of components
Large range of line pulls and speed
Slow constant line pulls available (3ft/min)
Designed for operator comfort
Fast rig up of system
Ease of transportation
4 Point Lift & integral fork lift pockets on all skids
Built to Zone 2 specification
Overhead spooling arm mounted to main cabin

FEATURES:
Winch controls in main cabin
Optional winchmans control panel
WAC9000 series straight through measuring head
12KVa, 240v, 50/60 Hz generator
7cfm compressor
Optional jacking castors
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

Copyright National Oilwell Varco, Inc. 2008

COUNTERHEAD AND WEIGHT INDICATOR


OPTIONS (pages 1/29 & 1/32):
WAC9000 Series Measuring Head
3/16 & 7/32 (Metric or Imperial)
Weight Indicator System
WAW1-001 (0 - 2,000 Lbs)
WAW1-002 (0 - 3,000 Lbs)
WAW1-005 (0 - 4,000 Lbs)
OPTIONS:
Electronic winchmans control panel (page 1/33)
Jacking Castors
MBW5-007 (150mm dia. wheel)
MBW5-010 (200mm dia. wheel)
Purge and pressurisation

9000 series measuring head

www.nov.com/Elmar

500ft/min
1,100ft/min
20,000lbs +
10,500lbs +

CAPACITIES:
3/16 Cable - 30,000 ft
7/32 Cable - 25,000 ft

Logging Units

15

Zone 2 Pressurised Logging System

Its modular design includes: -1) Logging


cabin with over-pressure system and air
conditioner -2) Open console logging winch
with a straight-through measuring head
-3) Diesel-hydraulic power pack with integral
generator and air compressor. The unit can
be moved around the deck using the
optional jacking castors and the system can
be operational within 30 minutes.

PART NUMBER L-6901010136


WEIGHTS AND DIMENSIONS
Logging Cabin
Weights 1,500kg (3,307lbs)

Operational Dimensions m (ft) L 2.45 (8.03) W 2.07 (6.79) H 2.90 (9.51)

Logging Skid
Weights 2,500kg (5,512lbs)

Operational Dimensions m (ft) L 1.98 (6.49) W 1.18 (3.87) H 1.42 (4.65)

Single drum logging unit

Power Pack
Weights 2,000kg (4,410lbs)

Operational Dimensions m (ft) L 1.88 (6.16) W 1.23 (4.03) H 1.72 (5.64)

HYDRAULIC/DRIVE SYSTEM:
Closed loop hydraulic system
Electric over hydraulic controls
Compact transmission with 4 speed gearbox
Additional hi/low range finder gearbox
Hydraulic dynamic braking
One handed operation
Low maintenance system
Air or mechanical brakes available
FEATURES:
Ultra compact unit
Small foot print of components
Large range of line pulls and speed
Slow constant line pulls available (3ft/min)
Designed for operator comfort
Fast rig up of system
Ease of transportation
4 Point Lift to BS7072
Built to Zone 2 specification
Optional winchmans control panel
WAC9000 Series straight through measuring head
6Kva, 110v 50 Hz Generator
7CFM Compressor
Optional jacking castors
Integral fork lift pockets

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:
Max. Line Pull at Core:
Max. Line Pull at Rim:

250ft/min
500ft/min
7,000lbs +
3,500lbs +

CAPACITIES:
3/16 Cable - 20,000 ft

OPTIONS:
Electronic winchmans control panel (page 1/33)
240v generator
Jacking Castors
MBW5-007 (150mm dia. wheel)
MBW5-010 (200mm dia. wheel)
Operators Sun Canopy
WLG8-014
Purge and pressurisation

COUNTERHEAD AND WEIGHT INDICATOR


OPTIONS (pages 1/29 & 1/32):
WAC9000 Series Measuring Head
3/16 & 7/32 (Metric or Imperial)
Weight Indicator System
WAW1-001 (0 - 2,000 Lbs)
WAW1-002 (0 - 3,000 Lbs)
WAW1-005 (0 - 4,000 Lbs)

Diesel power pack

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Lightweight Zone 2 Logging System is designed for areas where lifting restrictions or footprint are a concern. The winch
includes a closed loop hydraulic system, which gives excellent slow speed control.

16 Wireline Trucks

Dual Drum Slickline/Braided Line Truck

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This slickline/braided line winch truck is designed for both on/off road use and can be configured to a customer prefered chassis.
It is suitable for operations in desert conditions with high ambient temperatures.

The composite construction body is mounted


on an extruded aluminium base assembly
providing a lightweight and rigid structure.
The base assembly is a modular construction
allowing free choice of chassis and multiple
internal layout options. The truck has multiple
tool storage solutions, with under floor
lubricator storage, side and rear access for
tools and additional storage in the rear tool
step and body lockers. A vice with pipe jaws
is provided on the rear tool step for tool
servicing and cable head make up.
PART NUMBER L-6901014547
WEIGHTS AND DIMENSIONS
Weights Estimated GVW (no payload) 23,000kg (50,706lbs)
Operational Dimensions (overall length of vehicle) m (ft) L 10.00 (32.81) W 2.60 (8.53) H 4.07 (13.35)
CHASSIS:
Various chassis available on request
WINCH HYDRAULIC DRIVE:
PTO driven hydraulic system
Closed Loop hydraulic system
Constant slow speed capability
Rapid response suitable for slickline applications
DEPTH/TENSION MEASUREMENT SYSTEM:
Combined weight indicator measuring head c/w:
- Electronic encoders
- Overpull shutdown system on winchmans panel
ONBOARD GENERATOR:
Hydraulically driven main generator, 30KVA, 230V,
50Hz output
110/220V, 50/60Hz options available

OPERATOR CABIN:
Captains chair
Full sound proofing 72dB @ max. speed
Mounted on anti vibration mounts
Two wall mounted 15,000 B.T.U. air conditioners
good for + 55
Fold down witness chairs
OPTIONS:
Powered by 175 HP 6 cylinder Iveco Rigsafe
power pack
Electronic winchmans control panel (page 1/33)
Workshop with pipe vice, storage cupboards,
stainless work bench and air supply point
BOP/wellhead controls
Slickline respoolers

The composite construction and isolated


operator's cabin provide a comfortable
working environment, with excellent thermal
insulation and low noise levels. This
combined with the ergonomically designed
captain's chair and standard fit radio/CD
system provides a low fatigue operating
environment for improved well site efficiency.
DRUM CAPACITY:
0.092 Wire - 50,000ft 0.108 Wire - 37,000ft
0.125 Wire - 27,000ft 3/16 Braided - 30,000ft
7/32 Braided - 21,000ft 1/4 Braided - 17,000ft
Winch pull suitable for specified wire size
SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:

787ft/min
1,000ft/min

BRAIDED LINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:

280ft/min
468ft/min

DRUM TYPE:
Slickline drum (0.092 or 0.108 or 0.125 wire)
Swabline drum (3/16 or 7/32 or 1/4 wire)

Winch bay

Seat mounted winch controls


Optional onboard workshop

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Wireline Trucks

17

Dual Drum Truck with Removable Slickline Container

The removable container is fitted with ISO


corner fittings to secure to the chassis and
with lifting eyes for positioning on the well
site or removal from the truck. This
arrangement allows maximum versatility
allowing operation as a conventional
wireline truck or use as an independent
wireline container.
The container is manufactured with a steel
perimeter frame and panelled with 80mm
insulated GRP and Styrofoam panels giving
excellent thermal and sound insulation. The
container features three compartments,
draw works, operator cabin and power pack.
TRUCK PART NUMBER L-6901001500
CONTAINER PART NUMBER L-6901001499
WEIGHTS AND DIMENSIONS
Weights Estimated GVW (no payload) 12,700kg (27,940lbs)
Operational Dimensions (overall length of vehicle) m (ft) L 7.76 (25.60) W 2.49 (8.17) H 4.00 (13.12)

SLICKLINE:
Max. Line Speed at Core:
Max. Line Speed at Rim:

CHASSIS:
Optional chassis available on request
WINCH HYDRAULIC DRIVE:
Powered by 80 HP 4 cylinder Perkins Rigsafe
power pack
Closed loop hydraulic system
Constant slow speed capability
Rapid response suitable for slickline applications

DEPTH/TENSION MEASUREMENT SYSTEM:


Combined weight indicator measuring head c/w:
- Electronic encoders

OPERATOR CABIN:
Stainless steel operator's console
Full thermal insulation
Two wall-mounted 10,000 BTU air
conditioners/heaters
Bench type engineer seating
Convector heater
Optional BOP control panel

ONBOARD GENERATOR:
Hydraulically driven main generator, 15KVA, 230V,
50Hz output
110/220V, 50/60Hz options available

OPTIONS:
Electronic winchmans control panel (page 1/33)
1 x slickline drum and 1 x swabline drum
(3/16 or 7/32 wire)

DRUM SYSTEM:
2 x slickline drum (0.092 or 0.108 or 0.125 wire)

The truck mounted frame has a tool storage


step at the rear with position for a vice.
Additional storage lockers lined with
aluminium are fitted to the rear of the truck
for general storage. Lubricator storage is
provided in the frame assembly and is
accessed from the rear.

Winch bay

DRUM TYPE:
Slickline drum
DRUM CAPACITY:
0.082 Wire - 50,000ft
0.108 Wire - 37,000ft
0.125 Wire - 27,000ft
Winch pull suitable for specified wire size
ISO corner fittings

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Winch control panel

3,253ft/min
5,438ft/min

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Slickline truck and container assembly features a self contained removable wireline container mounted on the rugged
Mercedes 1928 4 x 4 chassis.

18 Wireline Trucks

Combined Double Drum Wireline/56ft Crane Truck


Operating costs are reduced through the combined benefits of single vehicle operations, with space for all the crew, using light
weight rugged vehicles. Everything required to operate safe and efficient well site operations can be carried on a single vehicle.

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The crane is rear mounted and the winch


skid slews about the winchman's seat to
align with the well head. This arrangement
maximises the rig up height available,
reduces vehicle weight and maximises the
available equipment storage.
The operator's cabin is constructed from
insulated GRP panels and features powerful
twin air conditioning units for maximum
operator comfort and reduced fatigue.
Wireline operations are controlled from a
captain's chair providing easy and safe
control with excellent visibility through the
large cabin windows.
PART NUMBER L-6901006931
WEIGHTS AND DIMENSIONS
Weights Estimated GVW (no payload) 20,050kg (44,200lbs)
Operational Dimensions (overall length of vehicle) m (ft) L 9.90 (32.48) W 2.50 (8.20) H 4.00 (13.12)
CHASSIS:
MAN 6 x 6, 33,000Kg with additional 4 man crew cab
Other chassis available on request
CRANE:
Rear mounted crane to maximise rig up height and
crane capacity
Hydraulic outriggers
56ft three part boom with synchronised movement,
20,000lbs @ 5ft radius capacity
Hydraulic capacity alert system to safe guard
against instability
Fail safe anti two block system to prevent cable and
hook damage caused by two blocking
Alternative crane models available on request
OPTION:
110ft five part boom with synchronised movement,
40,000lbs @ 5ft radius capacity
WINCH HYDRAULIC DRIVE:
Powered from twin vehicle driven PTOs
Closed loop hydraulic control; fast response time
Constant slow speed control
Rapid response suitable for slickline operations
Stepless speed control requiring no gear changing
Winch skid slews +/- 25 around operator's seat to
align with wellhead

DRUM SYSTEM:
Double drum winch skid as standard. Suitable for
slicklines from 0.082 to 0.125 and braided lines
from 3/16 to 1/4
Drums can be configured with slip rings for logging
Optional single logging drum with 5/16
electric line
DEPTH/TENSION MEASUREMENT SYSTEM:
Combined measuring head with depth and tension
measurement. Twin measuring wheel design to
accommodate both wire sizes
Electronic and mechanical read outs providing
redundancy
Cable removable without need to remake head
Winchman's panel displays and records depth,
tension and line speed. The panel provides a depth
alarm and overpull shut down safe guards

The vehicle can be configured for slickline


and braided operations with a standard
double drum winch skid. The spacious cabin
provides ample space for operations with
additional bench seating.
OPERATOR CABIN:
Captain's chair including all winch operating controls
Electronic winchmans control panel (page 1/33)
Engine display panel
Fully insulated cabin
AC power sockets
Large viewing windows with heat reflective
laminated safety glass
Twin wall mounted air conditioning units
Additional bench seats
DRUM TYPE:
Dual drum configurations. Slickline/Swabline or
Slickline/Slickline
Single logging drum
DRUM CAPACITY:
Slickline:
0.082 Wire - 50,000ft
0.108 Wire - 37,000ft
0.125 Wire - 27,000ft
Swabline:
3/16 Braided - 34,000ft
7/32 Braided - 25,000ft
1/4 Braided - 19,000ft
Electric Line: 5/16 Cable - 25,000ft

Winchmans control panel


ELECTRICAL POWER:
Heavy duty vehicle batteries and alternator provide
electrical power
AC power through onboard inverter
Back up DC generator available
Slewing winch skid

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Logging Trucks

19

Dual Drum Open and Cased Hole Logging Truck

The body is of a one piece 80mm GRP


and Styrene construction giving excellent
thermal insulation, with a welded steel
substructure rubber mounted to the truck
body. Tool storage is provided to the sides
of the winch bay and to the underside of the
truck. The rear step doubles as a tool
locker and has a position for a working vice
on one end. Further storage is provided by
four external lockers. Within the spacious
operating cabin a Captains Chair is
provided for the operator.

PART NUMBER L-6901008125


WEIGHTS AND DIMENSIONS
Weights With drums and full capacity of wire 25,950kg (65,900lbs)
Operational Dimensions m (ft) L 9.75 (32.00) W 2.62 (8.60) H 4.05 (13.29)

Air bag tool storage and lubricator storage (center)

CHASSIS:
Optional chassis available on request

LINE SPEEDS:
Min. Line Speed 3ft/min
Max. Line Speed 276ft/min

WINCH HYDRAULIC DRIVE:


Powered by an hydraulic pump driven by truck PTO
Closed loop hydraulic system giving exceptionally
fine speed control
Direct drive system
Fan assisted heat exchanger
DUAL DRUM SYSTEM:
Two independent winch drums
- 15/32 drum to rear
- 7/32 drum to front
Electric drum changeover
Canopy cover over winch bay area for full access
DEPTH/TENSION MEASUREMENT SYSTEM:
Overhead spooling arm with KERR measuring head
c/w built in dual encoders and tension device
Depth alarm and overpull on data display software

LOGGING CABIN:
Captains Chair with 2 joysticks for winch and
spooler arm control
Four roof-mounted 13,500 BTU air conditioners with
built in heaters
Fully fitted for operators desk and cupboard storage
Bench type company man seating
Fully lit with power connection sockets for
customers equipment
OPTIONS:
Electronic winchmans control panel (page 1/33)
Split drums
DRUM CAPACITIES:
7/32 Cable - 25,000ft
15/32 Cable - 25,000ft
Winch pull suitable for specified wire size

ONBOARD GENERATOR:
Hydraulically driven main generator, 15KVA, 240V,
50Hz output
Diesel driven back-up generator, 8KVA, 240V,
50Hz output
Option for external workshop power hook-up

Copyright National Oilwell Varco, Inc. 2008

Operators cabin

Auxiliary diesel driven generator


Winch bay

www.nov.com/Elmar

OTHER FEATURES:
Tool storage c/w air bag protection
Sheave wheel storage in winch bay
External cupboard space for miscellaneous storage

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The Logging Truck model L-6901008125 is based on a 6 x 6/6 x 4 Chassis for on/off road use. It is designed to operate in
extremes of temperatures, particularly suited to desert conditions.

20 Power Pack Units

Rigsafe - Single Cylinder (11HP) Mast Erecting Power Pack


This Elmar Rigsafe Diesel Hydraulic Power Pack is a stand-alone unit specifically designed to erect and operate masts units.
It supplies hydraulic power on an open loop system.

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This unit is constructed in carbon steel with a crash frame, four-point lift and
slings. It has integral hydraulic and diesel tanks with fluid level indicators and
filler/breather caps. The hydraulic oil is supplied from the tank through a
pressure filter and returned via a filter back into the tank. A removable tray is
fitted to the top of the unit. The engine is fitted with "Rigsafe" equipment.

PART NUMBER L-6901004868


WEIGHTS AND DIMENSIONS
Weights 350kg (772lbs)

Operational Dimensions m (ft) L 1.06 (3.48) W 0.75 (2.46) H 0.86 (2.82)

HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
10 micron pressure filter
Tank top return filtration
FEATURES:
Full load operation in Rigsafe conditions
Dedicated mast power pack
Designed for ease of maintenance
Compact single cylinder unit - Small foot print
Rigsafe rated
Anti vibration mounts
Four point lift
Hose storage on top of unit
OPTION:
Electric start (part number L-6901010145)

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Yanmar L100AE
Cylinders:
Single
Output:
11HP (8 KW)@ 1,700 rpm
Hydraulic Reservoir: 16 Gallons (72 Litres)
Diesel Reservoir:
1.2 Gallons (5.5 Litres)
Build Standard:
BS 7072
Zone Standard:
Rigsafe
Starting:
Pull Start (see option)
Hydraulic connections: Snaptite
RIGSAFE EQUIPMENT:
The following equipment is supplied on Rigsafe
engine assemblies:
Exhaust spark arrestor
Automatic engine - overspeed shut-down, inlet valve
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts

HYDRAULIC HOSE SET:


Standard length 25 feet
Snaptite flat faced quick connect couplings
(option available)

Wireline Masts can be erected from standard open


loop powerpacks. Masts suited for this option are
fitted with flow diverters to reduce the hydraulic flow
rate suitable for operation/erection of the mast.

Power Pack Units

21

Rigsafe - 4 Cylinder (50HP) Wireline Power Pack

The unit is constructed in carbon steel with


a heavy duty crash frame and forklift
pockets in the base and fitted with a
removable hose tray on the top. It has
integral hydraulic and diesel reservoirs with
fluid level indicators and filler/breather caps.
A suction strainer is located within the
hydraulic oil reservoir for oil filtration. The
hydraulic oil is cooled by a return line heat
exchanger installed in front of the engine
radiator. Air is driven through the radiator
and the oil cooler by a high volume belt
driven fan.

PART NUMBER L-6901010120


WEIGHTS AND DIMENSIONS
Weights 900kg (1,984lbs)

Operational Dimensions m (ft) L 1.57 (5.15) W 1.45 (4.76) H 0.88 (2.88)

HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Rigsafe conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact unit - Small foot print
Rigsafe rated
Anti vibration mounts
Single point/four point lift
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
RIGSAFE EQUIPMENT:
The following equipment is supplied on Rigsafe
engine assemblies:
Exhaust spark arrestor
Automatic engine overspeed shut-down inlet valve
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Perkins 104.22 Water cooled
Cylinders:
4
Output:
50 HP (37kw)@ 2,800 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
12 Gallons (45 Litres)
Build Standard:
BS 7072
Zone Standards:
Rigsafe
Starting:
See options
Hydraulic quick connections
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Water temperature gauge
Oil pressure gauge
OPTIONS:
Starting Systems:
Electric starter motor - electric battery
starting system
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump

BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Rigsafe Diesel Hydraulic Power Pack is a stand alone unit designed for open loop mini wireline winches. The unit can
also drive a respooler system.

22 Power Pack Units

Rigsafe - 4 Cylinder (80/90HP) Wireline Power Pack

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Rigsafe Diesel Hydraulic Power Pack is a stand alone unit designed with a pump configuration for open loop medi wireline
winches. The unit can also drive a respooler system.

The unit is constructed in either aluminium or carbon steel with a heavy duty crash
frame and forklift pockets in the base of the carbon steel version. A removable hose
tray is fitted to the top of the unit. It has integral hydraulic and diesel reservoirs with
fluid level indicators and filler/breather caps. A suction strainer is located within the
hydraulic oil reservoir for oil filtration. The hydraulic oil is cooled by a return line
heat exchanger installed in front of the engine radiator. Air is driven through the
radiator and the oil cooler by a high volume belt driven fan.

PART NUMBER L-6901010121


WEIGHTS AND DIMENSIONS
Weights Carbon Steel 1,320kg (2,910lbs)

Aluminium 1,190kg (2,623lbs)

Operational Dimensions m (ft) L 1.87 (6.14) W 0.95 (3.12) H 1.74 (5.71)


HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation Rigsafe conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact 4 cylinder unit - Small foot print
Rigsafe rated
Anti vibration mounts
Single point lift
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
RIGSAFE EQUIPMENT:
The following equipment is supplied on Rigsafe
engine assemblies:
Exhaust spark arrestor
Automatic engine overspeed shut-down inlet valve
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Water cooled diesel engine
Cylinders:
4
Output:
89 HP (67 KW)@ 2,200 rpm
Hydraulic Reservoir: 42 Gallons (160 Litres)
Diesel Reservoir:
14 Gallons (45 Litres)
Build Standard:
BS 7072 and BSEN12079
Zone Standards:
Rigsafe
Starting:
See options
Hydraulic quick connections
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Water temperature gauge
Oil pressure gauge
OPTIONS:
Respooler drive
Starting Systems
Electric starter motor - electric battery starting
system
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump

BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
Carbon Steel
Aluminium
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)

Power Pack Units

23

Zone 1 Electric 55kW (75HP) Wireline Power Pack


This Zone 1 Electro Hydraulic Power Pack is a stand alone unit designed for closed loop medi or containerised wireline
winches. The unit can also drive a respooler system.

PART NUMBER L-6901010124


WEIGHTS AND DIMENSIONS
Weights 2,000kg (4,410lbs)

Operational Dimensions m (ft) L 1.89 (6.20) W 1.10 (3.61) H 1.64 (5.36)

HYDRAULIC SYSTEM:
Closed loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 1 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Low start current (Eexd Star Delta Start)
Designed for ease of maintenance
Compact unit - Small foot print
Full Zone 1 rated
Anti vibration mounts
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS12079
Integral forklift pockets

SPECIFICATION:
Motor:
Brook Crompton
Supply:
415volt, 50Hz, 3 phase
Starting Current:
200amp (Star-Delta start)
Output:
55 Kw (75 HP)
Hydraulic Reservoir: 66.5 Gallons (251 Litres)
Build Standard:
BSEN12079
Zone Standards:
Zone 1
Starting:
See options
Hydraulic quick connections

Copyright National Oilwell Varco, Inc. 2008

HYDRAULIC HOSE SET:


Standard length 25 feet with quick connect
couplings (optional couplings available)

ZONE 1 EQUIPMENT:
Eexd electric motor
Eexd electrical enclosures
CONTROLS:
Start
Stop
Running
Power on
Forward/Reverse Polarity Selector
OPTIONS:
Respooler drive
Starting Systems
Star Delta - Low current start system
D.O.L. - Direct on line

www.nov.com/Elmar

BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)

Eexd Star Delta starter

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

Constructed in carbon steel with a heavy duty crash frame and forklift pockets
in the base, it is fitted with a removable hose tray in the top of the unit. It has
an integral hydraulic reservoir with fluid level indicator and filler/breather cap.
A suction strainer is located within the hydraulic oil reservoir for oil filtration.

24 Power Pack Units

Zone 2 Mini - 4 Cylinder (50HP) Wireline Power Pack

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open loop mini wireline winches. The unit can also
drive a respooler system.

The unit is constructed in carbon steel with


a heavy duty crash frame and forklift
pockets in the base and fitted with a
removable hose tray to the top of the unit.
It has integral hydraulic and diesel
reservoirs with fluid level indicators and
filler/breather caps. A suction strainer is
located within the hydraulic oil reservoir for
oil filtration. The hydraulic oil is cooled by a
return line heat exchanger installed in front
of the engine radiator. Air is driven through
the radiator and the oil cooler by a high
volume belt driven fan.

PART NUMBER L-6901010122


WEIGHTS AND DIMENSIONS
Weights 930kg (2,050lbs)

Operational Dimensions m (ft) L 1.46 (4.79) W 0.83 (2.72) H 1.24 (4.07)

HYDRAULIC SYSTEM:
Open loop
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact 4 cylinder unit - Small foot print
Full Zone 2 rated and certified
Anti vibration mounts
Single point lift available
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Perkins 104.22 Water cooled
Cylinders:
4
Output:
50 HP (37kw)@ 2,800 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
12 Gallons (45 Litres)
Build Standard:
BS 7072
Zone Standards:
Zone 2
Starting:
Hydraulic
Hydraulic quick connections
ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility

BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
HYDRAULIC HOSE SET:
Standard length 25 feet with quick connect
couplings (optional couplings available)

Power Pack Units

25

Zone 2 - 4 Cylinder (80/90HP) Wireline Power Pack

The unit is constructed in either aluminium


or carbon steel with a heavy duty crash
frame and forklift pockets in the base of the
carbon steel version. A removable hose tray
is fitted on the top of the unit. It has integral
hydraulic and diesel reservoirs with fluid
level indicators and filler/breather caps.
A suction strainer is located within the
hydraulic oil reservoir for oil filtration. The
hydraulic oil is cooled by a return line heat
exchanger installed in front of the engine
radiator. Air is driven through the radiator
and the oil cooler by a high volume belt
driven fan.
PART NUMBER L-6901010123
WEIGHTS AND DIMENSIONS
Weights 1,540kg (3,395lbs)

Operational Dimensions m (ft) L 1.87 (6.14) W 0.95 (3.12) H 1.35 (4.43)

HYDRAULIC SYSTEM:
Open loop
Respooler drive
System pressure relief valve
Tank mounted 125 micron suction strainers
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Compact 4 cylinder unit Small foot print
Full Zone 2 rated
Anti vibration mounts
Four point lift
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BS 7072
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Iveco 7450i Water cooled
Cylinders:
4
Output:
89 HP (67kW)@ 2,200 rpm
Hydraulic Reservoir: 35 Gallons (160 Litres)
Diesel Reservoir:
14 Gallons (52 Litres)
Build Standard:
BS 7072 and BSEN12079
Zone Standards:
Zone 2
Starting:
See options
Hydraulic quick connections
ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility

OPTIONS:
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area
BUILD OPTIONS:
BSEN 12079 (Four point lift)
BS 7072 (Four or Single point lift)
Carbon Steel
Aluminium
HYDRAULIC HOSE SET:
Standard length 25ft with quick connect couplings
(optional couplings available)
JACKING CASTOR SET (4):
MBW5-007 (150mm dia wheel)
MBW5-010 (200mm dia wheel)

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open loop medi wireline winches. The unit can also
drive a respooler system.

26 Power Pack Units

Zone 2 - 6 Cylinder (120HP) Wireline Power Pack

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Zone 2 Diesel Hydraulic Power Pack is a stand alone unit designed for open and closed loop wireline winches. The unit
can also drive a respooler system.

It is constructed in carbon steel with a heavy duty crash frame, forklift


pockets in the base and fitted with a removable hose tray on the top
of the unit. It has integral hydraulic and diesel reservoirs with fluid
level indicators and filler/breather caps. A 125 micron suction strainer
is located within the hydraulic oil reservoir for oil filtration.
The hydraulic oil is cooled by a return line heat exchanger installed in
front of the engine radiator. Air is driven through the radiator and the
oil cooler by a high volume belt driven fan.

PART NUMBER L-6901010143


WEIGHTS AND DIMENSIONS
Weights 3,500kg (7,715lbs)

Operational Dimensions m (ft) L 2.71 (8.89) W 1.14 (3.74) H 1.87 (6.13)

HYDRAULIC SYSTEM:
Open loop & closed loop pumps
Respooler drive
System pressure relief valve
Tank mounted 125 micron suction strainer
Tank top return filtration
FEATURES:
Full load operation in Zone 2 conditions
Ease of operation
Full instrumentation
Designed for operator safety (full guards)
Dual start systems available (optional)
Designed for ease of maintenance
Heavy duty 6 cylinder unit
Full Zone 2 rated and certified
Anti vibration mounts
Quick release fasteners on all guards
Hose storage on top of unit
Four point lift to BSEN12079
Integral forklift pockets
INSTRUMENTATION AND CONTROLS:
Stainless steel engraved panel
RPM gauge
Throttle control
Engine stop control
Exhaust temperature gauge
Water temperature gauge
Oil pressure gauge
Emergency stop control

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

SPECIFICATION:
Engine:
Iveco 7675i Water cooled
Cylinders:
6
Output:
120 HP (93 KW)@ 2,100rpm
Hydraulic Reservoir: 60 Gallons (278 Litres)
Diesel Reservoir:
41 Gallons (141 Litres)
Build Standard:
BSEN12079
Zone Standards:
Zone 2
Starting:
See options
Hydraulic quick connections

OPTIONS:
Starting Systems
Air starter motor - starts on rig air supply, remote
button on control panel
Inertia motor - hand wind up, status indicator reset
button and trip lever
Hydraulic motor - hydraulic accumulator charged by
engine driven pump, back up hand pump
CE marked, ATEX approved for use in a Category 3
(Zone 2) hazardous area

ZONE 2 EQUIPMENT:
The following equipment is supplied on Zone 2 engine
assemblies:
Exhaust gas cooler
Exhaust flame trap
Exhaust spark arrestor
Sealed crankcase dip stick
Secured oil filler cap
Automatic engine overspeed shut-down inlet valve
Inlet flame trap
Fuel shut-off valve (automatic)
High exhaust gas temperature shut down
High coolant water temperature shut-down
Low oil pressure shut-down
Anti-static fan belts
Non metallic blower fan
Resilient engine shock mounts
Emergency stop facility

BUILD OPTIONS:
BSEN 12079
BS 7072
DNV 2.7-1
HYDRAULIC HOSE SET:
Standard length 25ft with quick connect couplings
(optional couplings available)

Spooling Units

27

Slickline/Braided Line Spooling Units

The functions of the unit are split into two,


the hydraulically driven arbour on which to
place the shipping drum, and the wire
tensioning head. The hydraulically driven
respooler arbour will accept all standard
wire shipping drums from small 0.092
slickline to large wooden 30,000ft. 7/32
wire drums. (Note: A spacer tube is
provided for use with the narrower drums).

RESPOOLER UNIT PART NUMBER L-6901010148


WEIGHTS AND DIMENSIONS
Weights 600kg (1,323lbs)

Operational Dimensions m (ft) L 2.00 (6.56) W 1.44 (4.72) H 1.16 (3.80)

Hydraulic tension is controlled from a control panel on


the side of the unit. The wire tension traverses freely
on sealed linear bearings and tensioning is by two
brake bands acting on the circumference of the
tensioning wheel. Braking is controlled by means of a
hand wheel in front of the tension head.
A spring loaded pressure wheel is positioned at the
top of the tensioner wheel to hold wire in place. A set
of guide rollers are set in front of the head which
function to keep the tensioner head in line with the
wire.

Tensioning wheel

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

TENSIONING UNIT PART NUMBER L-6901010149


WEIGHTS AND DIMENSIONS
Weights 400kg (882lbs)

Operational Dimensions m (ft) L 1.54 (5.05) W 0.85 (2.79) H 0.86 (2.82)

Tension is provided by Brake Bands on the tensioning


wheels and controlled by a built in hydraulic hand
pump acting on all four brake bands

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Spooling Unit is used for drawing old wire from a wireline unit and spooling new wire on under tension. For spooling on
new braided wire the unit must be used in conjunction with a braided wire tensioner unit.

28 Spooling Units

Cable Spooling Unit

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The Wireline Spooling System is specifically designed for the spooling of wireline cables and can be used within wireline
company workshops.

Cable can be spooled both on and off most


wire drum sizes, ranging from monocable to
heptacable, or supplier transport drums. The
winch drive system is hydraulic with power
provided from a separate electro-hydraulic
power pack. Proprietary software allows
automatic spooling tension control to an
operator pre-set value.
Winch Base

Power Pack

PART NUMBER L-690698


DIMENSIONS

Control
Panel

Winch Base (each)

4180mm

Operational Dimensions m (ft) L 2.61 (8.56) W 2.06 (6.75) H 2.70 (8.85)


Operators Platform

2610mm

2160mm

Operational Dimensions m (ft) L 2.16 (7.08) W 4.18 (13.71) H 2.70 (8.85)

Operators Platform

Plan view

Power Pack L-690699


Operational Dimensions m (ft) L 2.02 (6.62) W 1.47 (4.82) H 1.50 (4.92)

PERFORMANCE CHARACTERISTICS:
8,000lbs maximum line pull
Minimum 18,000ft/hr at 3,000lbs tension
FEATURES:
Suitable for a wide range of winch and transport
drum sizes with fully adjustable drum supports and
drive sprocket positions. Choice of drive sprockets
(drum sizes to be specified)
Individual bases for each winch drum allowing
positioning on site relative to the sheave (deadman)
Handwheel screw adjustment for chain tensioning
with no winch drum band brakes allowing fast drum
changeover
Walkway behind winch drums with safety guardrail
for operator access during initial wire set-up
Independent hydraulic drive and brake system for
each winch drum
Automatic tension control system using feedback
from a load pin mounted at the deadman to maintain
operator set tension
Either winch may be used as the 'pulling' winch, with
the ability to stop and reverse direction while
maintaining tension
Fully CE marked for use in Europe
Remote Emergency Stop

CONTROL CONSOLE:
Raised platform for improved operator view
Single console for all winch controls, rail mounted
for positioning across width of operator platform
Steering system for spooling arms
Digital displays for operator set tension, measured
wire tension and hydraulic motor speeds
Tension adjustment for operator set spooling tension
Emergency Stop
Winch controls selectable between auto tension or
manual control
ELECTRO-HYDRAULIC POWER PACK L-690699:
Skid mounted
55 Kw electric motor
440/380V 50/60Hz 3 phase power supply and 220V
50/60Hz 1 phase power supply
Two independent closed loop hydraulic circuits for
winch drive and single open loop circuit for auxiliary
functions

ELECTRO-HYDRAULIC POWER PACK L-690699:


Designed for ambient temperatures up to 50C
Enclosed duct for interface between powerpack and
winch skid
Emergency stop
SPOOLING UNIT OPTIONS:
Spooler Mounted Depth Counter: Measuring both
depth (distance) and line speed. Panel mounted
digital displays. Counter input suitable for interfacing
with clients system
Depth and speed displays mounted on console
Lightweight GRP cabin
Depth, speed and tension PC-based recording
system
Auto-wire spooler
Radio Control
Drip Trays

Operators control panel


Power pack

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Accessories

29

Measuring Head Systems (5000 Series)


The 5000 Series Measuring Heads are designed as wrap around heads
for use with slickline and braided cables.

PART NUMBER L-6991010166


16 AND 17 1/4 MEASURING WHEELS
Metric Measurement (Angle Drive Gearbox MBG2-039 3:2 Ratio) Imp. Measurement (Angle Drive Gearbox MBG2-024 1:2 Ratio)

5-500 measuring head


COMMON FEATURES:
Traditional wrap round measuring head
Screw down adjustable pressure wheels
Robust construction
Cable drive system
Adjustable pressure wheels
Metric or imperial measurement

Item

Part Number

Item

Part Number

0.092 Wheel

WMC5-062

0.092 Wheel

WMC5-064

0.108 Wheel

WMC1-002

0.108 Wheel

WMC3-022

0.125 Wheel

WMC1-001

0.125 Wheel

WMC3-004

3/16 Wheel

WMC1-004

3/16 Wheel

WMC3-005

0.092 Pressure Wheel

WMC5-053

0.092 Pressure Wheel

WMC5-055

0.108 Pressure Wheel

WMC5-054

0.108 Pressure Wheel

WMC5-056

0.125 Pressure Wheel

WMC5-042

0.125 Pressure Wheel

WMC5-297

3/16 Pressure Wheel

WMC5-060

3/16 Pressure Wheel

WMC5-059

PART NUMBER L-6991010167


OPTIONS

5-600 measuring head


FEATURES:
Spring loaded pressure wheel prevents wire damage
Guide rollers attached to measuring head
Lightweight measuring wheel (16" nominal diameter,
metric or imperial measurement) with hard steel
measuring surface
Robust cast aluminium construction
Only one pressure wheel for all line sizes
Mechanical cable drive depth system
Unique parallelogram traverse mechanism allows
OPTION:
Optical encoder (hazardous or safe area encoders)

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Measuring Wheels (Metric)

Part Number (Metric)

0.092 Wheel

WMC1-007

0.108 Wheel

WMC1-002

0.125 Wheel

WMC1-009

3/16 Wheel

WMC1-010

7/32 Wheel

WMC1-011

Measuring Wheels (Imperial)

Part Number (Imperial)

0.092 Wheel

WMC3-013

0.108 Wheel

WMC3-014

0.125 Wheel

WMC3-015

3/16 Wheel

WMC3-016

7/32 Wheel

WMC3-017

Encoders

Part Number

Zone 2

WAC9-014

Non-Zoned (100 pulses/per rev)

WAC9-015

Non-Zoned (300 pulses/per rev)

WAC9-016

Gearboxes (Common accessories)

Part Number

Angle Drive Gearbox (1:2 ratio for imperial)

MBG2-024

Angle Drive Gearbox (3:2 ratio for metric)

MBG2-039

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The 5-500 type are the traditional post mounted heads and can be set up for imperial or metric
measurement of all wire and cable sizes up to 7/32. All 5-600 type heads are lightweight and
have the ability to mount encoders for electronic read-out of line speed, depth and tension
when combined with the Winchmans Control Panel. Both head types are mounted on a
parallelogram traverse and have the ability to float with the wire due to a gas strut counter
balance system.

30 Accessories

Measuring Head Systems (7000 Series)

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The 7000 Series is a new generation of measuring head providing the capacity to measure two wire sizes on a dual drum winch
skid whilst providing electronic redundancy and improved sensitivity when using dual range gauges.

Full electronic and mechanical


outputs for depth and tension
measurements provide true
redundancy and back up. The
head can accept all slickline and
braided line wire sizes from 0.082
to 1/4. Wire can be removed from
the head with the rope socket
attached to allow maximum
efficiency on the well site.
Two load measurement positions
are provided and used in
conjunction with a dual range
weight indicator gauge. This gives
a 0-3500lbs range for increased
sensitivity on slickline operations
and a 0-5000lbs range for
swabline on the same gauge.
Elmar winch skid with measuring head
An encoder provides electronic
depth and speed measurement, mechanical output is provided by a gearbox and
angle drive fitted to both measuring wheels. Load measurement is by hydraulic load
cell with additional load pin if electronic redundancy is required.
Outputs can be configured for metric or imperial display.
PART NUMBER L-6991013179
WEIGHTS AND DIMENSIONS
Weights 64kg (141lbs)

Operational Dimensions m (ft) L 0.55 (1.81) W 0.24 (0.78) H 1.08 (3.54)

FEATURES:
Three wheel design allows depth and tension
measurement of two wire sizes in imperial or metric
Cable can be removed from head with rope
socket attached
Twin measurement range for increased sensitivity
on slickline operations
Spring loaded pressure wheels to prevent wire
slippage and damage
Wire guide rollers attached to measuring head allow
easy spooling
Twin encoder positions save time on wire size
changes
Twin cable drive depth system as standard
Integrated hydraulic load cell
Electronic weight indicator by pressure transducer
or load pin if redundancy is desirable
Robust and lightweight anodised aluminium
construction
Wire size range from 0.082 slickline to 1/4"
braided line
Category 3 (Zone 2) ATEX certified
OPTIONS:
0-2,000lbs, 0-3,000lbs single range gauges

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

PART NUMBERS - METRIC AND IMPERIAL MEASURING OUTPUT


Metric
Imperial

0.082

0.082

0.092

0.108

0.125

3/16

7/32

X01

X02

X03

X04

X05

X06

X07

X08

X09

X10

X11

X12

X13

X14

X15

X16

X17

X18

0.092

X22

0.108

X23

X24

0.125

X25

X26

X27

3/16

X28

X29

X30

X31

7/32

X32

X33

X34

X35

X36

1/4

X37

X38

X39

X40

X41

X19

1/4

X20
X21

X42

Note: Ordering Example: To configure part numbers, suffix the generic part number with the following three
digit codes.
The first digit specifies encoders, 0 - no encoder, 1 - single encoder, 2 - dual encoder. The second two digits specify
the wire sizes and metric or imperial measurement e.g. L-6991013179-117 would configure a measuring head with
a single encoder, and measuring wheels for 0.125 and 7/32 wire with metric measurement.

Accessories

31

Straight Through Measuring Head Systems

Single pin opening to allow easy cable installation


and removal

PART NUMBER L-8501002859


WEIGHTS AND DIMENSIONS
Weights 26.30kg (58lbs)

Operational Dimensions cm (in) L 67.3 (26.5) W 38.9 (15.3) H 27.4 (10.8)

FEATURES:
Single pin opening to allow easy cable installation
and removal
For use with overhead spooler arm
Tangential measuring wheels made from specially
hardened steel
Spring loaded pressure wheels prevent damage
to wire
Rear or centre mount to minimise head jerking
Anodised aluminium frame
Guide rollers front and rear
Single encoder

MEASURING HEAD SYSTEMS (9000 SERIES)


PART NUMBER L-5701010170
The 9000 Series Measuring Head is a
straight-through type, suitable for all sizes of
braided cable. The head can provide
combinations of electronic or mechanical
read-outs. The measuring wheels are
spring-loaded to ensure they stay in contact
with the cable at all times. The braided line
is held in position by guide rollers to the
front and rear of the unit.

FEATURES:
Knuckle joint mount fixture to allow the head to float
with the cable
Robust plate aluminium construction
Loaded or removed via the slot on the underside
Guide wheels on both ends of unit
Mechanical cable drive depth system
OPTIONS:
Optical encoder (choice of hazardous or safe area)
Magnetic mark detector
OPTIONS

OPTIONS:
Dual encoders
Digital magnetic mark detector
Group II category 3 ATEX certified (Zone 2)
Elmar can design and supply overhead spooler arm
to suit customers application
GENERAL SPECIFICATIONS:
Maximum Tension:
Measuring Wheel Dia:
Cable Sizes:

20,000lbs (9,072kg)
24 (609.60mm)
0.190 to 0.484
(4.8mm to 12.3mm)
Cable bend over tension wheel: 2.5 - 7.5
(depends on cable) Minimal or no affects on
magnetic marks

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

Encoders

Part Number

Zone 2

WAC9-014

Non-Zoned (100 pulses/per rev)

WAC9-015

Non-Zoned (300 pulses/per rev)

WAC9-016

Note: Ideal for use with Winchmans Panel

FEATURES:
For use suspended from overhead or support arm
for logging cables
Spring loaded pressure wheel prevents damage
to cable
Metric or imperial measurement with hard steel
measuring surface

9000 series measuring head

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

This Elmar approved Measuring Head is designed to measure both wireline depth and tension. It is suitable for use with
wireline cables from 0.190 to 0.484. The head is suitable for use on open and cased holes.

32 Accessories

Weight Indicator, Wireline Ductility Tester


and Mechanical Depth Measurement

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

All Wireline units can be supplied with weight indicator and depth measurement systems.
Standard weight indicator systems are supplied with a hydraulic load cell, 100 feet of hydraulic
hose and a weight indicator gauge calibrated in pounds or kilos.
A pressure sensor can be supplied in order that the system can be used with the Winchmans
Control Panel, which will give electronic read out and recording of tension. Depth measurement
is by a five digit mechanical counter which is mounted to the operators control console and
connected to the measuring head by a cable of the appropriate length.
The selection of the wheel size and the angle drive option gives accurate measurement in feet
or meters.

PART NUMBER L-5701010170


WEIGHT INDICATOR SYSTEM:
Weight Indicator systems are hydraulically
operated and require no external power
source. They are assembled and fully
charged with hydraulic fluid when fitted to
the wireline unit. Full scale capacity ranges
are from 1,000lbs to 6,000lbs or from
1.000kgs to 3,000kgs. The indicator
provides a dial face calibrated in lbs or kilos
and has a dampener to smooth pointer
sensitivity. Also included is a dial adjust gear
which rotates the dial to make the
necessary tare adjustments. The load cell
transmits a hydraulic pressure signal
through a diaphragm sensing element held
in place by the load cell housing. Hose
lengths supplied to suit the customer
requirements.

EQUIPMENT ACCESSORIES
Description of Equipment

Rating

Part Number

100ft. Hose

0 - 2000lbs

WAW1-001

100ft. Hose

0 - 3000lbs

WAW1-003

100ft. Hose

0 - 4000lbs

WAW1-005

100ft. Hose

0 - 5000lbs

WAW1-004

100ft. Hose

0 - 6000lbs

WAW1-009

EQUIPMENT ACCESSORIES

Load cell
PART NUMBER L-840166
WEIGHTS AND DIMENSIONS
Weights 3kg (6.61lbs)

Operational Dimensions cm (in) L 37 (14.5) W 11.5 (4.5) H 7.5 (3.0)

WIRELINE DUCTILITY TESTER:


The combined effect of operating slickline
under high tensile stress and bending
fatigue, often in corrosive-high temperature
environments, impairs the ductility of the
wire. Regular ductility tests of a wireline help
to monitor its condition and avoid costly
failures in the well. The wireline ductility
tester provides a mean to test both carbon
steel and stainless wirelines, efficiently and
reliably.

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

MECHANICAL DEPTH MEASUREMENT SYSTEM:


Depth Measurement is catered for by a (5)
digit mechanical counter mounted on the
operators control console. This is attached
to the Measuring Head via a right angle
drive* and counter cables of various
lengths.

For carbon steel lines a torsion test is used.


This is particularly useful when operating
with API9A wirelines exposed to low levels
of H2S.
For stainless and special alloys lines a
torsion test is not representative. The
ductility tester uses a simple wrap test.
The wire is considered fit for purpose when
it survives a specific number of 360 wraps
(depending on line size) without fracture or
signs of surface cracks.

Description of Equipment

Part Number

5 Digit Veeder Root Counter

MBC0-001

8ft Counter Cable

WAC0-034

10ft Counter Cable

WAC0-035

12ft Counter Cable

WAC0-031

16ft Counter Cable

WAC0-032

Note: * See measuring heads for right angle drive


and measuring wheel options

Accessories

33

Winchmans Control Panel


Elmar supplies a range of PC Winchmans Control Panels designed for dedicated measurement and control applications,
both in hazardous and safe areas.

STANDARD WINCHMANS PANEL PART NUMBER L-8501002152


Compact winchmans panel

DIMENSIONS
External Dimensions cm (in) L 33 (13) W 23 (9) H 11 (4.3)
COMPACT WINCHMANS PANEL PART NUMBER L-8501000522
DIMENSIONS
External cm (in) L 22.5 (8.9) W 14.5 (5.7) H 11.0 (4.3)
Front Compartment cm (in) L 22.5 (8.9) W 14.5 (5.7) H 5.5 (2.2)
Back Compartment cm (in) L 17.0 (6.7) W 12.0 (4.7) H 5.5 (2.2)
FEATURES:
User friendly eight button operation with 'intuitive'
menu structure
Virtual needle indicators and graphs
Overpull & depth alarm with audible pre-warning
and unit shutdown
Data recording with automatic file name selection
and file housekeeping
Digital & analogue tension display with lbs/kg
selection, scale selection range and (last) five
minutes scrolling chart
Electronic depth and speed calculation with 0.1
unit resolution and ft/m selection
Automatic saving and loading of calibrations and
preferences
State of the art PC hardware
High brightness colour L.C.D display
USB download port
TECHNICAL DATA:
I.P Protection:
Display:

l.P 65
10.4 High Brightness
(35Ocd/sq)

www.nov.com/Elmar
Copyright National Oilwell Varco, Inc. 2008

TECHNICAL DATA:
Computing Power:

100Mhz 486 AMD


Processor and solid
state drive
Supply Voltage:
9 to 30VDC.
Operating Temperature:
0- 40C
Noise free measurement down to one pound
resolution
Quad 4 quadrature counting for depth measurement
and 16 bit analogue conversion for tension
measurement
Group II category 3 Atex certified (Zone 2)

Docking station available for both standard and


compact panels

FLEXIBILITY:
The winchman's panel is an adaptable system which
can be built to your custom requirements. Magnetic
mark detection can be incorporated into the system
for additional depth control or tool detection. Data
downloading to a standard PC via RS232 (serial) port.
Depth, speed and tension data from wireline logging
companies can be displayed using the RS422/485
input. Real time stretch correction algorithms and
dual depth encoders may be used to improve depth
accuracy.
OPTIONS:
Safe area
Group II category 2 ATEX certified (Zone 1)
Docking station
USB Zone 2 memory stick

Section 1 Truck and Skid Mounted Wireline Units, Powerpacks and Spooling Units

The Winchmans Panel is designed specifically for recording and displaying


tension, depth and speed in wireline operations. The system has been
developed from proven winchman interface technology and presents an
innovative solution to recording and displaying winchmans data.

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