COIL DRAINAGE APPLICATION

P2

Date

P1

Distributor

VB
T2
Product Outlet
ST2

Distributor Phone #

985-320-1341/228-323-1546
Mark Fair

Client / End User

RP

First Chemical Corporation

Location

ST4

ST1

Matt Lyons/Stephen Byrd

TLV Contact

ST3

PROCESS HEATER

Product
Inlet

Rawson

Distributor Contact

Condensate
Return Line

P3

T1

OPERATING CONDITIONS
T1 - Product Inlet Temperature:
T2 - Product Outlet Temperature:

Allowable Materials:

Requested Package Standard:

Cast Iron

Industrial

Steel

PetroChemical/Refinery

Stainless Steel

TLV System Package Declined

Equipment:

Superheated Steam at:

Maximum Secondary Pressure P2*:

psig
F
% of P1

Pressure Drop Across Exchanger*:

Exchanger Oversurfacing*:

Condensate Load

Reboiler
Vaporizer

Evaporator

HVAC Heater

Process Coil

Storage Tank Coil

minutes
psig

Running Load:

lb/h

psig

Minimum Load:

lb/h

psig

Safety factor included for Design/Full Load:

psi

@ Pressure P2
lb/h for:
lb/h @

Steam In:

Process Heater

* Will be estimated using TLV criteria if not supplied.

Control Location/Type:

Shell (Jacket)
Tubes (Coil)
Plate & Frame

Orientation:

Inlet

Outlet
None

Water

Other Fluid:

On/Off
Fixed

Jacketed Vessel

Horizontal

Product Outlet Temp.

Rotary Dryer

Vertical

Product Flow Rate

Product Vapor Pressure

Condensate Level

Drainage:

Air Heater
Steam Generator

Gravity Drain
Siphon Tube

Other:

Outlet - Size:

in

Type.:

VB - Is a vacuum breaker installed?

Other:
None
Cascade/Ratio Control
in

No

ft

in

Horizontal

Vertical

Yes, Inlet

Yes, Outlet

S.G.:

Surface Temperature Readings (if available):

ST1 - Product Inlet:
ST3 - Steam Inlet:
F
ST2 - Product Outlet:

Modulating

Measured Process Variable:

IH - Inlet Height of Current Drainage Device:

Condensate to be drained:

EE - Equipment Elevation (Condensate Outlet to Grade):

0

Fully Piped

PROCESS APPLICATION DATA

F

P1 - Supply Steam Pressure:

Max. Instantaneous:
Design/Full Load:

228-938-1713

Unit & Equipment #

Current
Drainage
Device

IH

Daniel Fordemwalt

Client Phone #
Process Name

EE

Pascagoula, MS Site

Client Contact

ST4 - Cond. Outlet:

F
F

Please include: - Heat

exchanger specifications
data sheet; - DCS screen
shot showing process data

AVAILABLE MOTIVE MEDIUM

~ Saturated Steam
0

Wet Steam

Superheated Steam

Air

Other Gas:

Temperature:
SYSTEM BACK PRESSURE

Return Line Information:

Condensate Return Header Height (L):

ft

Line Size to Return Header:

in

+ Pressure in Return Header (RP):

psig

Approximate Length:

ft

+ Dynamic/Frictional Pressure Losses:

=
Total Back Pressure:

psi
psig

Return Header Size:

Approximate Length:

in
ft

Motive Medium Pressure:

psig

SPECIAL CONDITIONS & REQUESTS:

PROPRIETARY TO TLV CORPORATION. THE INFORMATION HEREIN IS CONFIDENTIAL, FOR TLV CORPORATION AND TLV CLIENT USE ONLY.
THIS FORM REMAINS THE EXCLUSIVE PROPERTY OF TLV CORPORATION AND CANNOT BE RELEASED TO OTHERS WITHOUT WRITTEN PERMISSION.
Copyright 2008 by TLV CORPORATION. All rights reserved

ver. 1107

Declining TLV System Packages

If a TLV system package is not desired, and the client/distributor wishes to buy components only,
they must indicate TLV System Package Declined on the CDA/CRA form when initially
submitted.
If the TLV system package is declined, the client/distributor are acknowledging that they are
declining TLV review and comments, and that they are taking responsibility for the installed
PowerTrap operation. The client/distributor must recognize that TLV will not be responsible for
any PowerTrap non-performance due to improper system installation.
A CES engineer will begin to process the CDA/RDA and recommend a preliminary solution.
However, if the client/distributor intends to construct their own PowerTrap system, a sketch of
the proposed installation must be sent to TLV CES for review to try to minimize operational
problems caused by improper installation. If the client authorized designer already has an idea
of how they intend to install the PowerTrap system, the sketch should be submitted with the
initial CDA/CRA. If the client authorized designer needs information from CES regarding suitable
product recommendations before designing the installation, CES will complete a draft of the
CDA/CRA form and report the preliminary solution back to the client/distributor. The client
authorized designer should then produce a sketch to be sent to TLV CES.

This installation sketch must include at least the following information::

a.Show the equipment being drained or the condensate source. If the equipment is a heat
exchanger, be sure to indicate if it is shell-side steam or tube-side steam.
b.The equipment condensate outlet height from grade.
c.Piping between the condensate source and the reservoir/receiver.
d.The dimensions of the reservoir/receiver (length & diameter).
e.The fill head from the bottom of the reservoir/receiver to grade.
f.Piping from the reservoir/receiver to the PowerTrap inlet.
g.Exhaust piping from the PowerTrap to the reservoir/receiver.
h.For Open Systems (GP): The flash steam vent size
i.For Closed Systems (GT) with Shell-side Steam: The balance line between the Reservoir and
the top of the heat exchanger.
j.For Closed Systems (GT) with Tube-side Steam: The balance line between the reservoir and
the side of the tube outlet channel head vapor space.
Note: If any obvious errors are discovered in the sketch, TLV will return it to the client/distributor
with an explanation of what needs to be reviewed to help eliminate unnecessary PowerTrap
system operational problems. A sketch must be found to be without obvious errors before
product can be shipped to the client/distributor.