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Introduction
BS 8539 is arguably the most significant development in the use of construction fixings since the
advent of European Technical Approvals (ETA)1 in 1997. Its introduction was prompted by a
series of failures involving fixings, some resulting in injury or death and many resulting from
failures on the part of contractors or installers.
Causes include;
the changing of specifications without the proposed alternative being subject to a proper
selection process by the specifier and
bad installation practices arising from
o untrained installers
o manufacturers instructions not being followed
o use of the wrong equipment
o criminal negligence such as anchor rods being cut short when rebar is struck.
The BS sets out to address this by setting out all stakeholders roles and responsibilities.
This How to guide summarises the responsibilities of contractors and installers, who will
between them be responsible for getting the right anchors correctly installed, and provides a
degree of additional commentary. It is apart of the CFA 8539 Toolkit available from www.thecfa.co.uk. All stakeholders should acquire a copy of the code2. For more advice on anchor
installation see CFA Guidance Note: Anchor installation3 and installation procedures for the most
common generic anchor types CFA Sample Method Statements3.
1.2
Terminology
Terminology used in the code is based largely on that used in ETA, in ETAGs (the Guidelines
used to award ETA) and CEN Technical Specifications4 for anchors. This has resulted in the
adoption of terms and notation not previously used in the industry especially for loads . This issue
is less significant for contractors and installers. For a detailed explanation of the differences
between the new and old terminology see5.
1.3
CFA
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They are trained in anchor installation and familiar with the correct installation
procedure.
They have the correct anchor, as specified, and the correct drilling & setting tools.
They comply with the manufacturers installation instructions.
If rebar is struck during drilling they do not proceed with the installation but refer
back to the specifier for instructions.
The anchors are installed in the correct locations for the project itself or for site
tests.
CFA
Commentary
The installer should also check that he is aware of any
instructions the specifier has given regarding action to be taken
in the event of hitting rebar during drilling. See below.
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Commentary
Some anchors look very similar in form and dimensions but
need different setting tools. Drop-in anchors are a good
example for which the setting punches of same sized anchors
have very different working lengths so using the wrong type may
cause under or over setting.
Injection type bonded anchors will also quote the maximum time
after the resin has been injected into the hole that the metal
anchor must be inserted into the mixed resin called variously
Gel time, Open time or Setting time. The best approach is
to insert the anchor immediately after resin is injected into the
hole this ensures the resin can flow into the thread or shapes
formed in the anchor surface and produce a strong bond.
The full curing time stated on packaging will produce something
like 80 85% of full curing. 100% curing will take much longer.
Curing times should on no account be shortened as safety
margins may be reduced. Curing times of some resin types may
be increased, doubled even, by wetness of the base material.
Check with the manufacturer.
Tightening the anchor to the manufacturers tightening torque
will ensure several things:
A) that the clamping force developed through the fixture
exceeds the Recommended Resistance by a sufficient safety
margin so as to cater for the load relaxation that affects all
anchor types, B) that the anchor material is not over stressed
and, for resin anchors, C) that the resin bond is not
overstressed. Installation torques are usually quoted for
concrete, for weaker e.g. masonry materials they should be
reduced in proportion to the reduction in base material strength
or Recommended Resistance (Rec Load).
For anchors with projecting threads deep reach sockets should
be used to ensure the socket can reach the nut in all conditions.
If a torque wrench is not available do not expect all anchors to
take the same amount of turning to achieve the correct
tightness. Anchors set by Tightening (Torque controlled
expansion anchors) usually require three to four full turns
whereas resin bonded anchors need less than a half turn.
Turning the nut in a resin bonded stud by a full turn from finger
tight will tend to pull the threaded stud out of the resin by 1 pitch
of the thread, enough to break the bond. Similarly self-tapping
concrete screws require about a quarter turn from finger tight
and turning by a full turn will again strip the thread.
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Holes may drill oversize in very soft bricks or be subject to spalling within perforated bricks
and hollow blocks. Using a less powerful drill, drilling a pilot hole and drilling on rotary only
may reduce these effects. Some anchors, such as resin anchors, are less affected by
oversized holes.
Some bricks shake loose in the mortar. Drilling on rotary setting may eliminate this.
Certain anchors with high expansion ratios, especially in larger diameters, may crack weaker
bricks.
Always inspect brickwork closely after drilling, after setting anchors and after testing them for
cracks in bricks and in mortar joints. Report any problems to supervision.
3
A supervisor employed by the contractor is expected to monitor every stage of the installation
and, once all aspects of the installation have been completed and any proof tests satisfactorily
carried out, to certify that the specified anchors have been correctly installed in accordance with
the manufacturers instructions and in the specified locations such that they can be put into
service. A form for this purpose, CFA Form 8539/03 Installation Certificate, is available from the
CFA website go to Guidance Notes and downloads CFA 8539 Forms.
1
For more information on ETAs see CFA Guidance Note: ETAs and design methods for anchors used in
construction. www.the-cfa.co.uk go to section Guidance Notes and downloads.
2
For copies of British Standards relating to construction fixings, at a discount of 15%, contact the CFA via
our website www.the-cfa.co.uk.
3
Go to www.the-cfa.co.uk section Guidance notes and downloads. Specifically Guidance Notes and
Sample Method Statements.
4
Design methods for anchors with ETA may be contained in CEN Technical Specifications in the series
CEN TS 1992-4 Parts 1 5. (Otherwise they are as the relevant ETAG.)
5
CFA Guidance Note: Anchor terminology and notation
CFA
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