Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
User Guide
PID Temperature
controllers
3200
E U ROT H E R M
2.
Step 2: Wiring.................................................................................................10
2.1
2.3
2.2
2.4
2.5
2.6
Part number HA028582ENG. Issue 3.0, Oct-05. Applies to software versions 2.07 and 2.27
T
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
3.
4.
Switch On ........................................................................................................25
4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
Output 3........................................................................................................................... 15
Output 4 (AA Relay) ......................................................................................................... 15
Digital Inputs A & B.......................................................................................................... 16
Current Transformer ........................................................................................................ 17
Transmitter Power Supply ................................................................................................ 17
Digital Communications ................................................................................................... 18
Controller Power Supply................................................................................................... 19
Example Wiring Diagram .................................................................................................. 19
5.
1.1
1.2
Dimensions
The following two pages show general views of the controllers together with overall dimensions.
48mm
(1.89in)
Latching ears
48mm
(1.89in)
32h8 Front
3208 Front
3204 Front
48mm
(1.89in)
96mm
(3.78in)
96mm (3.78in)
96mm
(3.78in)
1
48mm
(1.89in)
96mm (3.78in)
32h8 Side
with Panel Retaining Clips
90mm
(3.54in)
1.25mm
(0.5in)
3208 Top
with Panel Retaining Clip
90mm
(3.54in)
1 Latching ears
2 Panel Retaining Clip
3 IP65 Sealing Gasket
1.25mm
(0.5in)
32h8 and 3204 Top
without Panel Retaining Clip
1.3
Step 1: Installation
4.
5.
1.3.2
- 0.0 + 0.6
1.77 inch
-0.00, +0.02
45 mm - 0.0 + 0.6
92 mm - 0.0 + 0.8
92 mm
92 mm
- 0.0 + 0.8
- 0.0 + 0.8
3.62 inch
-0.00, +0.03
3.62 inch
-0.00, +0.03
1.3.3
(Not to scale)
1.3.4
1.4
Ordering Code
10
11
12
1. Model No.
1/16 DIN size
1/8 DIN size
1/8 DIN horizontal
1/4 DIN size
3216
3208
32h8
3204
2. Function
Controller
Programmer
valve controller
Valve programmer
CC
CP
VC
VP
3. Power Supply
24Vac/dc
VL
100240Vac
VH
OP1
X
L
R
L
L
R
D
L
D
L
T
L
T
OP2
X
R
R
L
R
R
D
L
R
T
T
T
T
OP3
X
R
R
R
D
D
D
D
D
R
R
D
D
X
X
X
X
X
X
X
X
X
X
X
X
X
13
5. AA Relay (OP4)
11. Certificates
Disabled
X
None
XXXXX
Relay (Form C)
R
CERT1
Cert of conformity
X
X
CERT2
Factory calibration
X
X
6. Options
X
X
Not fitted
XXX
12. Custom Label
X
X
RS485 & Digital input A
4XL
XXXXX
None
X
X
RS232 & Digital input A
2XL
X
X
13. Specials Number
RS485,
CT
&
Dig
in
A
4CL
X
X
XXXXXX
None
RS232, CT & Dig in A
2CL
X
X
RES250
250 ; 0-5Vdc OP
Digital input A
XXL
X
X
RES500
500 ; 0-10Vdc OP
CT & Digital input A
XCL
X
X
Triac not available with low voltage supply option. L = Logic; R = Relay; D = DC; T = Triac
4. Outputs 1 and 2 3216
OP1
X
L
L
R
L
L
D
D
L
T
OP2
X
X
R
R
L
D
D
R
T
T
2.
Step 2: Wiring
2.1
Input/Output 1
Output 2
1A
CT
1B
AB
2A
LA
AC
2B
COM HD
VI
A(+) HE
V+
B(-) HF
V-
AA
AA relay (OP4)
2.49
T/C
Digital
Communications
RS232
RS485
Pt100
mA
mV
+
10V Input
Sensor
Input
10V
Potential divider
module
Part No SUB21/IV10
10
Relay output
Contact input
mA analogue output
Triac output
2.2
+
-
+
-
AB
AA Relay (OP4)
AC
2B
HD
COM
LB
HE
A(+)
LC
HF
B(-)
NO
3A
CT
3B
3C
LA
3D
VI
V+
V-
+
-
Digital Input B
Output 3
AA
1B
2A
+
-
1A
+
24V
-
Digital Communications
RS232 or RS485
CT input
Digital input A
+
-
T/C
Pt100
2.49
10V Input
mA
Sensor
Input
mV
10V
Potential divider
module
Part No SUB21/IV10
11
2.3
Input/
Output Output1
2
+
24V
Transmitter
Supply
-
Line Supply
100 to 240Vac 50/60Hz
OR
Low Voltage Supply
24Vac/dc
Output
3
3D 3C
NO
3B
3A
Dig
in B
LC
NO C
NO
2B
2A
1B
1A
HE HD AC AB
AA
LB
32h8 Controller
Sensor Input
V-
VI
12
10V Input
mA/mV
CT
HF
Pt100
LA
+
2.49
CT input
T/C
V+
Dig in A
10V
Potential divider
module
Part No SUB21/IV10
AA Relay
(OP4)
2.4
Wire Sizes
2.5
Thermocouple Input
V+ +
V-
RTD Input
VI
PRT
V+
PRT
V-
Lead compensation
2.49
Positive
Negative
Positive
Negative
Use the correct compensating cable preferably
shielded.
+
V+
V-
0-10V Input
13
2.6
14
DC Output
OP1/2
1(2) A
1(2)B
2.7
Output 3
2.8
3B
OP4
AA
AB
AC
DC Output
15
16
2.9
Dig in
A
C
Dig in
B
LB
LA
LC
2.10
Current Transformer
2.11
RS485 Connections
Rx Tx
* RS232/RS485 2-wire
communications converter
eg Type KD485
Com
Screen
Rx Tx
Com
220 termination
resistor on last
controller in the line
Daisy Chain to
further
controllers
Tx Rx Com
Local Ground
*
RxB/ RxA/
TxB TxA Com
Screen
HD Common
HE Rx A(+)
HD Common
HE Rx A(+)
HF Tx B(-)
18
HF Tx B(-)
220 termination
resistor
Twisted pairs
2.13
1.
2.
3.
4.
Line
Neutral
2.14
Relay
output
fuse
Controller fuse
Solid State
Relay
(e.g. TE10)
Heater
1A
CT
J
AA
1B
AB
2A
LA
AC
2B
HD
VI
HE
V+
HF
J
V-
Snubber*
Cooling
relay
- T/C
3.
GENERAL
Safety
Electromagnetic compatibility
This controller conforms with the essential protection
requirements of the EMC Directive 89/336/EEC, by
the application of a Technical Construction File. This
instrument satisfies the general requirements of the
industrial environment defined in EN 61326. For
more information on product compliance refer to the
Technical Construction File.
20
3.1
Safety Symbols
Various symbols may be used on the controller. They
have the following meaning:
Cleaning
Helpful hints
Personnel
Installation must only be carried out by suitably
qualified personnel
21
Overcurrent protection
Wiring
It is important to connect the controller in accordance
with the wiring data given in this guide. Take
particular care not to connect AC supplies to the low
voltage sensor input or other low level inputs and
outputs. Only use copper conductors for connections
(except thermocouple inputs) and ensure that the
wiring of installations comply with all local wiring
regulations. For example in the UK use the latest
version of the IEE wiring regulations, (BS7671). In
the USA use NEC Class 1 wiring methods.
Power Isolation
The
22
Voltage rating
The maximum continuous voltage applied between
any of the following terminals must not exceed
240Vac:
Conductive pollution
Electrically conductive pollution must be excluded
from the cabinet in which the controller is mounted.
For example, carbon dust is a form of electrically
conductive pollution. To secure a suitable atmosphere
in conditions of conductive pollution, fit an air filter to
the air intake of the cabinet. Where condensation is
likely, for example at low temperatures, include a
thermostatically controlled heater in the cabinet.
Over-temperature protection
23
Routing of wires
To minimise the pick-up of electrical noise, the low
voltage DC connections and the sensor input wiring
should be routed away from high-current power
cables. Where it is impractical to do this, use shielded
cables with the shield grounded at both ends. In
general keep cable lengths to a minimum.
24
4.
Switch On
4.1
1.
2.
Initial Configuration
3.
again,
or
to
K C H C 0
SET 1
Input type
Thermocouple
Range
Full range
Input/Output 1
X
Unconfigured
Output 2
Output 4
Note (1) O/P 4 Relay only
Type B
oC
PID Heating (logic, relay(1), triac or 4-20mA or motor valve open VP, VC only)
Type J
oF
PID Cooling (logic, relay(1), triac or 4-20mA or motor valve close VP, VC only)
Type K
Centigrade
Type L
0-100
Type N
0-200
Type R
0-400
High alarm
High alarm
Type S
0-500
Low alarm
Low alarm
Type T
0-800
Deviation high
Deviation high
Custom
0-1000
Deviation low
Deviation low
0-1200
Deviation band
Deviation band
RTD
p
Pt100
0-1400
Linear
0-1600
4-20mA Setpoint
0-20mA Setpoint
0-80mV
0-1800
4-20mA Temperature
0-20mA Temperature
0-20mA
Fahrenheit
4-20mA output
0-20mA output
4-20mA
32-212
32-392
Alarm acknowledge
32-752
Manual select
Remote UP button
32-1112
Timer/program run
32-1472
Keylock
32-1832
Setpoint 2 select
Timer/Program Hold
Standby select
32-2912
32-2192
Timer/program Reset
32-3272
32-2552
Remote SP enable
26
Note (2)
OP1 = alarm
OP2 = alarm
OP3 = alarm
OP4 = alarm
1
2
3
4
SET 2
1 W R D T
Input CT Scaling
Digital Input A
Digital Input B
Output 3
Lower Display
(3)
(3)
X
1
2
5
6
Unconfigured
10 Amps
25 Amps
50 Amps
100 Amps
Note (2)
OP1 = alarm 1
OP2 = alarm 2
OP3 = alarm 3
OP4 = alarm 4
Note (3)
Not 3216
Note (4)
VP, VC only
X
W
M
R
L
Unconfigured
Alarm acknowledge
Manual select
Timer/Program Run
Keylock
P
T
U
V
A
B
G
I
Q
Setpoint 2 select
Timer/Program reset
Remote SP enable
Recipe 2/1 select
Remote UP button
Remote DOWN button
Timer/Prog Run/Reset
Timer/Program Hold
Standby select
Retransmission
4-20 Setpoint
E
F
N
Y
Z
X
H
C
J
K
Unconfigured
PID heating or motor valve open (4)
PID cooling or motor valve close (4)
ON/OFF heating
ON/OFF cooling
Setpoint (std)
P
R
E
Output
Time remaining
Elapsed time
Alarm Outputs(2)
Energised in alarm
De-energised in
alarm
1
A
D
Alarm setpoint
Load Amps
Dwell/Ramp
Time/Target
None
Setpoint with
Output meter (4)
Setpoint with
Ammeter (4)
0
1
2
3
4
High alarm
Low alarm
Dev High
Dev Low
Dev Band
5
6
7
8
9
High alarm
Low alarm
Dev High
Dev Low
Dev Band
N
C
M
DC outputs
H
Control
4-20mA heating
C
J
K
4-20mA cooling
0-20mA heating
0-20mA cooling
27
4.2
4.3
Pre-Configured Controller or
Subsequent Starts
Measured
Temperature
Target
Temperature
(Setpoint)
4.4
Measured Temperature
Target Temperature
(Setpoint )
Meter (3208 and 3204
only) configurable as:
- Off
- Heat or cool output
- Output (Centre zero)
- Load Amps from CT
- Error signal
4.4.1
4.4.3
4.4.4
2.
6.
7.
8.
(Mode)
5.
t+u
t+u
3.
4.
Parameter
Mnemonic
WRK.OP
WKG.SP
WORKING SETPOINT
The active setpoint value.
SETPOINT 1
SETPOINT 2
TIME REMAINING
DWELL TIME Set time
ALARM 1 SETPOINT
ALARM 2 SETPOINT
ALARM 3 SETPOINT
ALARM 3 SETPOINT
LOAD CURRENT Load Amps
SP1
SP2
T.REMN
DWELL
A1.xxx
A2.xxx
A3.xxx
A4.xxx
LD.AMP
32
Availability
Read only. Shown when the controller is in AUTO or OFF mode.
In a motorised valve controller (option VC or VP) this is the
inferred position of the valve.
Read only.
Only shown when the controller is in MAN or OFF mode.
Alterable
Alterable
Read only
0:00 to 99.59 hh:mm or mm:ss
Alterable. Only shown if timer (not programmer) configured.
Read only. Only shown if the alarm is configured.
Where: xxx = alarm type. HI = High alarm; LO = Low alarm
d.HI = Deviation high; d.LO = Deviation low; d.HI = Deviation high
Read only.
5.
5.2
Operator Level 2
5.1
To Enter Level 2
1.
2.
3.
Release
.
(If no button is pressed for 45 seconds the
display returns to the HOME display)
4.
Press V or W to
choose Lev 2 (Level 2)
5.
6.
7.
To Return to Level 1
1.
2.
Press
to select LEv 1
5.3
Level 2 Parameters
33
Mnemonic
WKG.SP
WRK.OP
T.STAT
UNITS
Range
TIMER STATUS is the current state of the timer: Run, Hold, Reset or
End
Alterable value
rES
Reset
run
Running
hoLd
In hold
End
Timed out
Kelvin
nonE
PErc
Percentage
SP.HI to SP.LO
C
F
k
C (beacon off)
SP.HI
Alterable value
SP.LO
Alterable value
SP1
SP2
34
Mnemonic
SP.RAT
TM.CFG
Range
Alterable: OFF to 3000 display
units per minute
The following section applies to the Timer only see also section 5.4
none
None
Dwel
Dwell
DeLy
Delayed switch on
sfst
Soft start
Prog
Programmer
Hour
Hours
min
Minutes
OFF or 1 to 3000
units/minute
If a setpoint ramping is set, then the ramp completes before the timer
starts.
END.T
TIMER END TYPE This determines the behaviour of the timer when it
has timed out. This value can be changed while the timer is running.
OFF
Control OP goes
to zero
Dwel
Control continues
at SP1
SP2
Go to SP2
35
Mnemonic
Range
SS.PWR
SOFT START POWER LIMIT This parameter only appears if the timer
configuration is set to sfst (Softstart). It sets a power limit which is
applied until the measured temperature reaches a threshold value
(SS.SP) or the set time (DWELL) has elapsed. The timer starts
automatically on power up.
-100 to 100%
SS.SP
DWELL
T.REMN
36
Mnemonic
Range
The following parameters are available when the timer is configured as a programmer see also section 5.8
SERVO
SERVO MODE. Sets the starting point for the ramp/dwell programmer
and the action on recovery from power failure.
See also section 5.8.1.
SP
PV
Setpoint
Temperature
SP.rb
Ramp back to SP
PV.rb
Ramp back to PV
TSP.1
RMP.1
DWEL.1
The above three parameters are repeated for the next three program segments, i. e. TSP.2 (3 & 4), RMP.2 (3 & 4),
DWEL.2 (3 & 4)
This section applies to Alarms only If an alarm is not configured the parameters do not appear
A1xxx
A2.xxx
A3.xxx
A4.xxx
SP.HI to SP.LO
HI = High alarm,
LO = Low alarm
DHI = Deviation high,
DLO = Deviation low
BND = Deviation band alarm
37
Mnemonic
Range
The following parameter is present if a motorised valve controller has been ordered
MTR.T
MOTOR TRAVEL TIME. Set this value to the time that it takes for the
motor to travel from its fully closed to its fully open position.
Off
Disable
On
Enable
PB
TI
TD
38
Default 20
Default 360
Mnemonic
MR
R2G
Range
-100 to 100%
Default 0
0.1
HYST.H
0.1
HYST.C
0.1
D.BAND
to 10.0
Default 1.0
to 200.0 display units
Default 1.0
to 200.0 display units
Default 1.0
OUTPUT HIGH Sets the maximum heating power applied to the process
or the minimum cooling output.
+100% to OP.LO
39
Mnemonic
1. (2, 3 or
4) PLS.
Range
Relay outputs 0.1 to 150.0
seconds default 5.0.
Logic outputs Auto to 150.0
-Default Auto = 55ms
This section applies to current transformer input. If the CT option is not configured the parameters do not appear
LD.AMP
CT Range
LK.AMP
CT Range
LD.ALM
CT Range
LK.ALM
CT Range
HC.ALM
CT Range
ADDR
1 to 254
40
Mnemonic
HOME
Range
STD
Standard
OP
Output power
Tr
Time remaining
ELAP
Time elapsed
AL
First alarm
setpoint
CT
Load current
CLr
Clear (blank)
TMr
Combined SP and
time display
ID
0 to 9999
REC.NO
none or 1 to 5 or
none or 1 to 5
STORE
Press
Hold
at any time to return immediately to the HOME screen at the top of the list.
5.4
Timer Operation
An internal timer can be configured to operate in one of four different modes. The mode is configured in Level 2
by the TM.CFG (timer configuration) parameter. Each Timing Mode is described in the pages that follow.
Operation
Action
Beacon -- RUN = On
Indication
The timer can also be RUN, HELD or RESET by the parameter T.STAT (Timer status). It can also be controlled
via digital inputs (if configured).
42
5.5
Dwell Timer
Temp
OFF
SP1
Counting
down
Scrolling message
SP2
dwel
THRES = + n
OFF
TIMER RUNNING
SP2
TIMER END
OFF
OFF
Time
43
5.6
Delayed Timer
Temperature
Setpoint
Time
Scrolling Message
TIMER RUNNING
Run
RESET Digital input
RUN
END
44
TIMER END
Reset
5.7
TIMER RUNNING
TIMER END
Reset
45
5.8
Programmer
Temperature
SP2
DWEL 1
Starts at
Current
WSP
SP1
OFF
Ramp to
TSP1 at
RMP1
DWEL.2
Ramp to
TSP2 at
RMP2
DWEL 3
Dwell
DWEL4
Off
Ramp to TSP3
at RMP3
Program RUNNING
Ramp to TSP4
at RMP4
Time
RESET
RUN
END
Notes:1.
When a step change is required, set ramp rate to
OFF.
2.
46
3.
4.
5.8.1
The way in which the program starts when Run is selected or after the power is turned off and on again, is
determined by the SERVO MODE parameter, as follows:MODE
SP
Servo start to setpoint. The program will start from the current setpoint value. It will reset on power
failure.
PV
Servo start to current PV. The program will start from the current temperature. It will reset on power
failure.
SP.rb
Servo re-start to setpoint, ramp back to target setpoint. On recovery from power failure, the program will
start at the measured temperature and ramp back to the programmed setpoint.
PV.rb
Servo re-start to current PV, ramp back to target setpoint. On recovery from power failure, the program
will start at the measured temperature and ramp back to the programmed setpoint.
The behavior of the programmer following a power failure is shown graphically below for SERVO = SP.rb
and PV.rb:Power Power
Power Power
off
on
off
on
PV
SP
PV
Action
Indication
To Run a program
Beacon -- RUN = On
release
To Hold a program
To Reset a program
for more
than 1 second
Program ended
Programs can also be operated from the T.STAT parameter found in the level 2 parameter list.
48
Action
Configure the
Timer as a
Programmer
Press
Set the
Resolution
Press
Press
Press
Set the
Threshold
Press
Press
Indication
Press
Press
Dwel
Notes
to select TM.CFG
or
to ProG
to select TM.RES
or
to Hour or min
to select THRES
or
to adjust
to select END.T
or
to Off or SP2 or
49
Press
to select SERVO
or
to PV, SP,
Press
SP.rb, or PV.rb
Set the first
Dwell
Press
Press
Press
Press
Press
Press
to select DWEL.1
or
to adjust
to select TSP.1
or
to adjust
to select RMP.1
or
to adjust
50
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HA028582EFG/3 CN21596
U.S.A Leesburg VA
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ED43
ENG
FRA
GER
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